A new dicing machine

Abstract

The utility model discloses a novel dicing machine relates to vegetable processing technical field. A novel dicing machine includes: side plate, frame, guide pillar, roof, adjusting lever, first air cylinder, upper die holder, lower die holder, blade and second air cylinder, frame solid connection is in side plate one side, and a plurality of guide pillars vertical interval solid connection is in the frame, and the roof solid connection is in a plurality of guide pillars's upper end, and the first air cylinder solid connection is in the roof top surface, and the drive rod of first air cylinder vertical penetrates the roof and is solid connected with adjusting lever. The utility model is aimed at the small batch tuber dicing scene of natural pigment extraction small -size factory, laboratory, and the whole structure is simple, and the space is small, and the problem of big of traditional equipment volume is solved, and simultaneously, through the cylinder drive upper die holder and blade cooperation operation, realize raw material steady dicing, guarantee dicing piece even, reduce raw material damage, improve pigment extraction pretreatment efficiency, can also reduce manual intervention, reduce the scrap rate, and meet the small batch processing demand.

Description

Technical Field

[0001] This utility model relates to the field of vegetable processing technology, specifically to a novel dicing machine. Background Technology

[0002] In the natural pigment extraction industry, tuberous raw materials such as potatoes and sweet potatoes are the core source of natural pigments such as carotenoids and anthocyanins. The pre-processing and dicing stage of these raw materials directly determines the subsequent pigment extraction efficiency, yield and product purity.

[0003] In current small-batch tuber dicing scenarios such as small factories and laboratories, although small dicing equipment is used, most of these devices on the market follow the transmission design of food processing, such as multiple gear speed changes and belt conveyors, which makes the equipment too large and difficult to fit the laboratory workbench, thus failing to meet the requirements of "easy operation and small footprint" in small scenarios.

[0004] Therefore, solving the above-mentioned technical problems has become a key issue that urgently needs to be addressed in the current vegetable processing technology field.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] To address the aforementioned technical problems, this utility model provides a novel dicing machine to solve the issues raised in the background section.

[0007] This utility model provides the following technical solution: a novel dicing machine, comprising: a side plate, a frame, guide pillars, a top plate, an adjusting rod, a first cylinder, an upper mold base, a lower mold base, a blade, and a second cylinder;

[0008] The frame is fixed to one side of the side plate, and multiple guide posts are vertically spaced and fixed to the frame;

[0009] The top plate is fixed to the upper end of multiple guide posts; the adjusting rod is slidably connected to the guide posts through bushings on both sides;

[0010] The first cylinder is fixed to the top surface of the top plate, and the drive rod of the first cylinder vertically penetrates the top plate and is fixed to the adjusting rod.

[0011] The upper die base is fixed to the bottom surface of the adjusting rod, and several extrusion blocks are provided at the bottom of the upper die base;

[0012] The lower film holder is fixed to the lower end of multiple guide posts; the lower film holder is provided with several block-shaped holes that cooperate with the extrusion block at intervals;

[0013] A horizontally penetrating knife hole is provided on one side of the lower film holder; a blade is slidably fitted in the knife hole;

[0014] The second cylinder is fixed to the frame and located close to the blade. The drive rod of the second cylinder is fixed to the blade and is used to drive the blade to move horizontally and reciprocally.

[0015] Preferably, the lower film holder has a clearance hole at the knife hole position to facilitate the passage of the drive rod of the second cylinder.

[0016] Preferably, a retaining edge is provided on the lower film holder around its top circumference.

[0017] Preferably, the outer peripheral wall of the extrusion block is provided with a number of anti-slip grooves extending along the height direction of the extrusion block, and the cross-section of the anti-slip grooves is triangular.

[0018] The novel dicing machine provided in this embodiment of the utility model has the following beneficial effects: This utility model is designed for small-batch tuber dicing scenarios in small factories and laboratories for natural pigment extraction. The overall structure is simplified and occupies little space, solving the problem of large size of traditional equipment. At the same time, by driving the upper mold base and the blade to work together through the cylinder, the raw materials are stably diced, ensuring uniform diced pieces, reducing raw material damage, improving the efficiency of pigment extraction pretreatment, reducing manual intervention, and lowering the scrap rate, which meets the needs of small-batch processing. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of the present invention from angle one;

[0020] Figure 2 This is a schematic diagram of the structure of this utility model from angle two;

[0021] Figure 3 This is a structural schematic diagram of angle three of this utility model;

[0022] Figure 4 This utility model Figure 3 A magnified view of part A in the image. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] See Figures 1-4 To address the problems mentioned in the background section, this utility model provides a novel dicing machine to solve the aforementioned technical problems. The technical solution is as follows:

[0025] A novel dicing machine includes: a side plate 110, a frame 111, a guide post 131, a top plate 132, an adjusting rod 133, a first cylinder 120, an upper mold base 141, a lower mold base 150, a blade 172, and a second cylinder 171.

[0026] The frame 111 is fixedly connected to one side of the side plate 110, and multiple guide posts 131 are vertically and fixedly connected to the frame 111 at intervals;

[0027] The top plate 132 is fixedly connected to the upper end of multiple guide posts 131; the adjusting rod 133 is slidably connected to the guide posts 131 through bushings on both sides;

[0028] The first cylinder 120 is fixedly connected to the top surface of the top plate 132, and the drive rod of the first cylinder 120 vertically penetrates the top plate 132 and is fixedly connected to the adjusting rod 133.

[0029] The upper mold base 141 is fixedly connected to the bottom surface of the adjusting rod 133, and a number of extrusion blocks 142 are provided at the bottom of the upper mold base 141;

[0030] The lower film holder 150 is fixedly connected to the lower end of multiple guide posts 131; the lower film holder 150 is provided with a number of block-shaped holes 160 that cooperate with the extrusion block 142 at intervals;

[0031] A horizontally through-hole is provided on one side of the lower membrane holder 150; a blade 172 is slidably fitted in the blade hole;

[0032] The second cylinder 171 is fixedly connected to the frame 111 and is located close to the blade 172. The drive rod of the second cylinder 171 is fixedly connected to the blade 172.

[0033] In this embodiment, the lower membrane holder 150 is provided with a clearance hole 152 at the knife hole position to facilitate the passage of the drive rod of the second cylinder 171. The clearance hole 152 of the lower membrane holder 150 provides passage space for the drive rod of the second cylinder 171, avoiding motion interference.

[0034] In this embodiment, a retaining edge 151 is provided on the top circumference of the lower film holder 150. The retaining edge 151 can prevent raw material debris generated during processing from falling randomly, help maintain the regularity of the processing area, and ensure stable and efficient dicing operation.

[0035] In this embodiment, a plurality of anti-slip grooves extending along the height direction of the extrusion block 142 are provided at intervals on the outer peripheral wall of the extrusion block 142, and the cross-section of the anti-slip grooves is triangular. The triangular anti-slip grooves on the outer peripheral wall of the extrusion block 142 can enhance the friction with the raw material and prevent the raw material from sliding under pressure.

[0036] The method of using a novel dicing machine provided in this embodiment of the utility model is as follows:

[0037] (1) Place the tuberous raw material to be diced on the top of the lower film seat 150; the circumferential edge 151 on the top of the lower film seat 150 can restrict the lateral displacement of the raw material, while the raw material covers the block hole 160 opening on the lower film seat 150 to prepare for subsequent extrusion molding.

[0038] (2) Start the first cylinder 120, its drive rod extends downward and drives the adjustment rod 133 to slide vertically along the guide post 131. The adjustment rod 133 simultaneously drives the upper die seat 141 to press down. The extrusion block 142 at the bottom of the upper die seat 141 moves down and gradually contacts the surface of the raw material. When the first cylinder 120 drives the upper die seat 141 to press down until the extrusion block 142 is partially embedded in the raw material (not completely pressed into the block hole 160), the drive rod of the first cylinder 120 retracts, and the upper die seat 141 returns to the safe height with the adjustment rod 133, leaving space for horizontal cutting.

[0039] (3) Start the second cylinder 171, its drive rod extends horizontally and drives the blade 172 to slide along the knife hole of the lower film seat 150; the blade 172 penetrates the raw material horizontally and cuts the raw material into strip structure that matches the number of block holes 160; after the cutting is completed, the drive rod of the second cylinder 171 retracts and drives the blade 172 back to the initial position and away from the cutting area.

[0040] (4) Restart the first cylinder 120, the drive rod extends again and drives the upper mold base 141 to press down; at this time, the extrusion block 142 at the bottom of the upper mold base 141 is aligned with the cut strip material. As the upper mold base 141 continues to press down, the strip material is completely pressed into the block hole 160 of the lower mold base 150. The cooperation between the extrusion block 142 and the block hole 160 can ensure that the material is formed into a regular block. After the extrusion block 142 is completely attached to the bottom of the block hole 160, the drive rod of the first cylinder 120 retracts and drives the upper mold base 141 to reset upward. Finally, the formed block is removed from the block hole 160 of the lower mold base 150 by hand or simple tools and can be used for subsequent natural pigment extraction process.

[0041] The novel dicing machine provided in this embodiment of the utility model has the following beneficial effects: This utility model is designed for small-batch tuber dicing scenarios in small factories and laboratories for natural pigment extraction. The overall structure is simplified and occupies little space, solving the problem of large size of traditional equipment. At the same time, by driving the upper mold base and the blade to work together through the cylinder, the raw materials are stably diced, ensuring uniform diced pieces, reducing raw material damage, improving the efficiency of pigment extraction pretreatment, reducing manual intervention, and lowering the scrap rate, which meets the needs of small-batch processing.

[0042] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0043] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0044] It is understood that those skilled in the art can make equivalent substitutions or changes based on the technical solution and concept of this utility model, and all such substitutions or changes should fall within the protection scope of the appended claims.

Claims

1. A novel dicing machine, characterized in that, include: Side plate, frame, guide pillar, top plate, adjusting rod, first cylinder, upper mold base, lower mold base, blade, and second cylinder; The frame is fixed to one side of the side plate, and multiple guide posts are vertically spaced and fixed to the frame; The top plate is fixed to the upper end of multiple guide posts; the adjusting rod is slidably connected to the guide posts through bushings on both sides; The first cylinder is fixed to the top surface of the top plate, and the drive rod of the first cylinder vertically penetrates the top plate and is fixed to the adjusting rod. The upper die base is fixed to the bottom surface of the adjusting rod, and several extrusion blocks are provided at the bottom of the upper die base; The lower film holder is fixed to the lower end of multiple guide posts; the lower film holder is provided with several block-shaped holes that cooperate with the extrusion block at intervals; A horizontally penetrating knife hole is provided on one side of the lower film holder; a blade is slidably fitted in the knife hole; The second cylinder is fixed to the frame and located close to the blade. The drive rod of the second cylinder is fixed to the blade and is used to drive the blade to move horizontally and reciprocally.

2. The novel dicing machine according to claim 1, characterized in that, The lower film holder has a clearance hole at the knife hole position to facilitate the passage of the drive rod of the second cylinder.

3. A novel dicing machine according to claim 2, characterized in that, A retaining edge is provided on the top circumference of the lower membrane seat.

4. A novel dicing machine according to claim 1, characterized in that, The outer peripheral wall of the extrusion block is provided with several anti-slip grooves that extend along the height direction of the extrusion block at intervals, and the cross-section of the anti-slip grooves is triangular.

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