A bacteria rod puncher with counting function

Abstract

The utility model relates to the technical field of fungus stick perforating technology discloses a fungus stick perforating machine with counting function, including the bottom plate, the top of bottom plate is installed with the belt conveyor, the outer wall surface of belt conveyor conveying belt is installed with the pusher plate in equal interval, the top of bottom plate is installed with a plurality of cylinder frame, and the conveying cylinder is detachably installed through the cylinder frame, the middle part of the bottom end of conveying cylinder is provided with the pusher path for the pusher plate, and the one end of conveying cylinder is provided with the discharging cavity. The fungus stick perforating machine with counting function, through introducing the conveying cylinder coaxial with the hole making assembly and setting as the fungus stick conveying channel, effectively carries out the radial constraint and the guidance to the fungus stick in whole conveying process, forces the central axis of fungus stick and the central axis of hole making assembly to keep coinciding all the time, fundamentally eliminates the problem that the hole making depth is uneven because of the eccentricity of fungus stick, guarantees that the depth of each hole is accurate and unified.

Description

Technical Field

[0001] This utility model relates to the field of mushroom stick punching technology, and in particular to a mushroom stick punching machine with counting function. Background Technology

[0002] In the production of edible fungi, punching holes in the mushroom logs is one of the key steps to promote mycelial growth and fruiting. Currently, the mushroom log punching equipment commonly used in the industry mostly relies on belt conveyors, which use the friction between the conveyor belt and the surface of the mushroom logs to drive the logs forward and pass them through fixed punching components.

[0003] Because the mushroom logs are cylindrical, they are unstable on a flat conveyor belt. During transport, it is difficult to maintain a precise alignment between their axis and the direction of travel, leading to random rolling or deviation. This results in the central axis of the mushroom log being difficult to keep coaxial with the rotation axis of the drilling assembly when it arrives at the drilling station. When the drilling assembly performs the drilling operation, this non-coaxial state causes a difference in drilling depth along the circumference of the mushroom log, resulting in one side being drilled too deep and the other side being drilled too shallow. Utility Model Content

[0004] In view of the problem that existing drilling methods result in one side of the hole being too deep and the other side being too shallow, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a mushroom stick punching machine with counting function, which aims to ensure that the mushroom stick remains precisely coaxial with the punching component during the punching process.

[0006] To solve the above technical problems, this utility model provides the following technical solution: a mushroom stick punching machine with counting function, including a base plate, a belt conveyor installed on the top of the base plate, pusher plates installed at equal intervals on the outer wall of the conveyor belt, multiple cylinder frames installed on the top of the base plate, and a conveying cylinder detachably installed through the cylinder frames, a pusher channel for the pusher plates to pass through is opened in the middle of the bottom end of the conveying cylinder, and a discharge cavity is opened at one end of the conveying cylinder;

[0007] A counting component is installed on the top of the base plate, and the counting end of the counting component is located above the discharge chamber. A punching component is provided at the end of the conveying cylinder away from the discharge chamber.

[0008] As an improved technical solution, the cylinder frame includes two arc-shaped support plates arranged in a relative position. Vertical columns are welded to both ends of the outer wall of the arc-shaped support plates, and an arc-shaped pressure ring is detachably installed between the top ends of the arc-shaped support plates on both sides.

[0009] As an improved technical solution, the outer end of the arc-shaped support plate is integrally formed with a first protruding edge, and both ends of the arc-shaped pressure ring are integrally formed with an outward second protruding edge. Fixing holes are provided on the first and second protruding edges, and a smooth bolt is inserted between the fixing holes on the first and second protruding edges, and a hexagonal nut is threaded onto the threaded end of the smooth bolt.

[0010] As an improved technical solution, the punching assembly includes a fixing ring, with connecting blocks installed at equal intervals on the outer wall surface of the fixing ring, and a U-shaped cover detachably installed on the connecting block. Wheel frames are welded to both sides of the outer end of the U-shaped cover, and a rotating wheel is rotatably installed between the opposing surfaces of the two wheel frames. A ring of punching rods is fixed in the middle of the outer wall surface of the rotating wheel.

[0011] As an improved technical solution, threaded connection holes are provided on both sides of the end face of the connecting block away from the fixed ring. Locking bolts are threadedly installed on the connecting block through the threaded connection holes, and positioning holes for the locking bolts to pass through are provided at both ends of the top of the U-shaped cover.

[0012] As an improved technical solution, the counting component includes a mounting bracket installed on the top of the base plate, a display is mounted on the outer end of the mounting bracket, an L-shaped frame plate is mounted on the inner end of the mounting bracket, and an infrared counter is provided on the protruding end of the L-shaped frame plate.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are:

[0014] 1. In this utility model, the U-shaped cover is fixed on the connecting block by threading the locking bolt to the threaded connection hole on the connecting block. This allows the rotating wheel to be detachably installed on the fixed ring. On the one hand, it is convenient to disassemble and replace the rotating wheel. On the other hand, different numbers of rotating wheels can be installed in a controllable manner to control the number of holes punched on the mushroom stick. It can be adapted to the actual working conditions.

[0015] 2. In this utility model, the arc-shaped support plates on both sides support the conveying cylinder and fix it to the top of the arc-shaped support plate by the arc-shaped pressure ring. The conveying cylinder is clamped and installed between the arc-shaped support plate and the arc-shaped pressure ring, which improves the stability of the conveying cylinder and thus helps the machine to operate stably. In addition, the arc-shaped support plate and the arc-shaped pressure ring are detached by installing hexagonal nuts after the smooth rod bolt passes through the fixing hole, which facilitates the assembly and disassembly.

[0016] 3. This utility model introduces a conveying cylinder coaxially arranged with the punching component as the conveying channel for the mushroom sticks, which effectively constrains and guides the mushroom sticks radially throughout the entire conveying process. This forces the central axis of the mushroom sticks to always coincide with the central axis of the punching component, fundamentally eliminating the problem of uneven punching depth caused by the eccentricity of the mushroom sticks, and ensuring that the depth of each hole is accurate and uniform. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a three-dimensional structural diagram of a mushroom stick punching machine with counting function according to the present invention.

[0019] Figure 2 This is a schematic diagram of the conveying cylinder and cylinder frame of a mushroom stick punching machine with counting function according to this utility model.

[0020] Figure 3 This is a schematic diagram of the frame of a mushroom stick punching machine with counting function according to the present invention.

[0021] Figure 4 This is a schematic diagram of the punching component of a mushroom stick punching machine with counting function according to the present invention.

[0022] Figure 5 This is a schematic diagram of the counting component of a mushroom stick punching machine with counting function according to the present invention.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Base plate; 2. Belt conveyor; 3. Conveyor cylinder; 31. Discharge chamber; 32. Pusher channel; 4. Cylinder frame; 41. Arc-shaped support plate; 42. Vertical column; 43. Fixing hole; 44. Arc-shaped pressure ring; 45. Smooth rod bolt; 5. Counting assembly; 51. Mounting bracket; 52. Display; 53. L-shaped frame plate; 54. Infrared counter; 6. Punching assembly; 61. Fixing ring; 62. Connecting block; 63. U-shaped cover; 64. Locking bolt; 65. Wheel frame; 66. Rotating wheel; 67. Binding rod; 7. Pusher plate. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Example 1

[0027] Reference Figures 1-5 This is the first embodiment of the present invention, which provides a mushroom stick punching machine with counting function. This mushroom stick punching machine with counting function includes a base plate 1, a belt conveyor 2 installed on the top of the base plate 1, pusher plates 7 installed at equal intervals on the outer wall of the conveyor belt of the belt conveyor 2, multiple cylinder frames 4 installed on the top of the base plate 1, and a conveying cylinder 3 detachably installed through the cylinder frames 4. At the same time, the conveying cylinder 3 is located above the belt conveyor 2, and a pusher channel 32 for the pusher plates 7 to pass through is opened in the middle of the bottom end of the conveying cylinder 3. A discharge cavity 31 is opened at one end of the conveying cylinder 3.

[0028] A counting component 5 is installed on the top of the base plate 1, and the counting end of the counting component 5 is located above the discharge chamber 31. A punching component 6 is provided at the end of the conveying cylinder 3 away from the discharge chamber 31.

[0029] By introducing a conveying cylinder 3 coaxially arranged with the perforation assembly 6 as the conveying channel for the mushroom sticks, the mushroom sticks are effectively radially constrained and guided throughout the entire conveying process. This forces the central axis of the mushroom sticks to always coincide with the central axis of the perforation assembly, fundamentally eliminating the problem of uneven perforation depth caused by the eccentricity of the mushroom sticks, and ensuring that the depth of each hole is precise and uniform.

[0030] The tube frame 4 includes two arc-shaped support plates 41 arranged in a relative position. Vertical columns 42 are welded to both ends of the outer wall of the arc-shaped support plates 41, and arc-shaped pressure rings 44 are detachably installed between the top ends of the two arc-shaped support plates 41.

[0031] The outer end of the arc-shaped support plate 41 is integrally formed with a first protruding edge, and both ends of the arc-shaped pressure ring 44 are integrally formed with an outward-facing second protruding edge. Fixing holes 43 are provided on both the first and second protruding edges. A smooth bolt 45 is inserted between the fixing holes 43 on the first and second protruding edges, and a hexagonal nut is threaded onto the threaded end of the smooth bolt 45. The arc-shaped support plates 41 on both sides support the conveying cylinder 3 and are fixed to the top of the arc-shaped support plate 41 by the arc-shaped pressure ring 44, clamping the conveying cylinder 3 between the arc-shaped support plate 41 and the arc-shaped pressure ring 44, improving the stability of the conveying cylinder 3, thereby facilitating the stable operation of the machine. Furthermore, the smooth bolt 45 passes through the fixing holes 43 and is fitted with a hexagonal nut, realizing a detachable connection between the arc-shaped support plate 41 and the arc-shaped pressure ring 44, which is convenient for assembly and disassembly.

[0032] The punching assembly 6 includes a fixing ring 61, with connecting blocks 62 installed at equal intervals on the outer wall of the fixing ring 61. A U-shaped cover 63 is detachably installed on the connecting block 62. Wheel frames 65 are welded to both sides of the outer end of the U-shaped cover 63. A rotating wheel 66 is rotatably installed between the opposite surfaces of the two wheel frames 65. A ring of punching rods 67 is fixed in the middle of the outer wall of the rotating wheel 66.

[0033] Threaded connection holes are provided on both sides of the end face of the connecting block 62 away from the fixing ring 61. Locking bolts 64 are threadedly installed on the connecting block 62 through the threaded connection holes. Positioning holes for the locking bolts 64 to pass through are provided at both ends of the top of the U-shaped cover 63. The U-shaped cover 63 is fixed on the connecting block 62 by threading the locking bolts 64 with the threaded connection holes on the connecting block 62. This allows the rotating wheel 66 to be detachably installed on the fixing ring 61. On the one hand, it is convenient to disassemble and replace the rotating wheel 66. On the other hand, different numbers of rotating wheels 66 can be installed in a controllable manner to control the number of holes punched on the mushroom stick. It can be adapted to the actual working conditions.

[0034] The counting assembly 5 includes a mounting bracket 51 mounted on the top of the base plate 1. A display 52 is mounted on the outer end of the mounting bracket 51, and an L-shaped frame plate 53 is mounted on the inner end of the mounting bracket 51. An infrared counter 54 is provided on the protruding end of the L-shaped frame plate 53, and the display 52 is used to display the count value of the infrared counter 54. The infrared counter 54 counts the mushroom sticks passing under it and is used to record the number of times the punching machine works, serving as a reference point for work efficiency.

[0035] The working principle of this utility model is as follows: The inner diameter of the conveying cylinder 3 is the same as the diameter of the mushroom stick. The mushroom stick is placed directly into the inner cavity of the conveying cylinder 3 through the feeding chamber 31. The belt conveyor 2 drives the pusher plate 7 to rotate and move in a ring. During the movement, the pusher plate 7 will pass through the feeding chamber 31 and contact one end of the mushroom stick, and push the mushroom stick to move inside the conveying cylinder 3. When the mushroom stick passes through the punching component 6, the punching rod 67 is inserted into the mushroom stick to punch a hole. Under the action of the thrust, the rotating wheel 66 and the mushroom stick rotate synchronously, so that a ring of punching rods 67 contacts the mushroom stick to complete the punching.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A mushroom stick punching machine with counting function, comprising a base plate (1), characterized in that: A belt conveyor (2) is installed on the top of the base plate (1). Pusher plates (7) are installed at equal intervals on the outer wall of the conveyor belt of the belt conveyor (2). Multiple cylinder frames (4) are installed on the top of the base plate (1), and a conveying cylinder (3) is detachably installed through the cylinder frames (4). A pusher channel (32) for the pusher plates (7) to pass through is opened in the middle of the bottom end of the conveying cylinder (3). A discharge cavity (31) is opened at one end of the conveying cylinder (3). A counting component (5) is installed on the top of the base plate (1), and the counting end of the counting component (5) is located above the discharge chamber (31). A punching component (6) is provided at the end of the conveying cylinder (3) away from the discharge chamber (31).

2. The mushroom stick punching machine with counting function according to claim 1, characterized in that: The tube frame (4) includes two arc-shaped support plates (41) arranged in opposite positions. Vertical columns (42) are welded to both ends of the outer wall of the arc-shaped support plates (41). Arc-shaped pressure rings (44) are detachably installed between the top ends of the arc-shaped support plates (41) on both sides.

3. The mushroom stick punching machine with counting function according to claim 2, characterized in that: The outer end of the arc-shaped support plate (41) is integrally formed with a first protruding edge, and both ends of the arc-shaped pressure ring (44) are integrally formed with an outward second protruding edge. Fixing holes (43) are provided on the first and second protruding edges. A smooth bolt (45) is inserted between the fixing holes (43) on the first and second protruding edges, and a hexagonal nut is threaded on the threaded end of the smooth bolt (45).

4. A mushroom stick punching machine with counting function according to claim 3, characterized in that: The punching assembly (6) includes a fixing ring (61), and connecting blocks (62) are installed at equal intervals on the outer wall surface of the fixing ring (61). A U-shaped cover (63) is detachably installed on the connecting block (62). Wheel frames (65) are welded to both sides of the outer end of the U-shaped cover (63). A rotating wheel (66) is rotatably installed between the opposite surfaces of the two wheel frames (65). A ring of punching rods (67) is fixed in the middle of the outer wall surface of the rotating wheel (66).

5. A mushroom stick punching machine with counting function according to claim 4, characterized in that: The connecting block (62) has threaded connection holes on both sides of the end face away from the fixing ring (61). The connecting block (62) is threaded with locking bolts (64) through the threaded connection holes. The top of the U-shaped cover (63) has positioning holes at both ends for the locking bolts (64) to pass through.

6. A mushroom stick punching machine with counting function according to claim 5, characterized in that: The counting component (5) includes a mounting bracket (51) mounted on the top of the base plate (1). A display (52) is mounted on the outer end of the mounting bracket (51), and an L-shaped frame plate (53) is mounted on the inner end of the mounting bracket (51). An infrared counter (54) is provided on the protruding end of the L-shaped frame plate (53).

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