Special-shaped product slicing machine

CN224880851UActive Publication Date: 2026-10-23SUZHOU DINGJIA PRECISION TECH CO LTD
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Patent Information

Application Number
CN202522439367.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-10-23
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

[0003]当成型的异型片体从膜带上被切出后,由于片体与周围的废料边框之间仅通过微连点,导致成型片体与废料边框之间产生较强的粘黏作用,这种粘黏使得在后续的排废或分拣过程中,片体难以从废料边框上干净、可靠地分离

Benefits of technology

通过料带传输平台和异型切片机构协同完成膜带的输送和模切作业,出料架固定于切片机构出料端,其导向通槽内的升降调节机构带动弹性补偿机构上下调节,使带孔喷气空心辊与膜带接触,通过电动机驱动带孔喷气空心辊旋转,供气机构向带孔喷气空心辊内导入高压气体,气体从带孔喷气空心辊表面的规则孔喷出,将成型片体从废料边框上吹落。

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Abstract

The utility model discloses a special-shaped product slicing machine relates to computer slicing machine technical field. The utility model, including the workstation, the top of workstation is provided with the material belt transmission platform and special-shaped slicing mechanism, the fixed mounting of two groups of discharge frame is installed to the discharge end of special-shaped slicing mechanism, is provided with the lift adjusting mechanism on two groups of discharge frame and its surface guide through groove, and the end of lift adjusting mechanism is provided with the elastic compensation mechanism. The utility model, through material belt transmission platform and special-shaped slicing mechanism cooperation complete the conveying of membrane belt and die cutting operation, and discharge frame is fixed in the discharge end of slicing mechanism, and the lift adjusting mechanism in its guide through groove drives the up and down adjustment of elastic compensation mechanism, makes the contact of the hole air -jet hollow roll and membrane belt, rotates through the motor drive the hole air -jet hollow roll, and the gas mechanism leads into the high pressure gas to the hole air -jet hollow roll, and the regular hole of gas is spouted from the hole air -jet hollow roll surface, and the formed piece body is blown from the scrap frame.
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Description

Technical Field

[0001] This utility model relates to the field of computer slicing machine technology, specifically to a slicing machine for irregularly shaped products. Background Technology

[0002] In the precision manufacturing fields of electronic components, medical consumables, and flexible circuits, it is often necessary to perform die-cutting of rolls of specific film strips (such as cover films, protective films, conductive adhesive films, etc.) to obtain precision sheets of the required shape. This process is mainly completed by a non-standard product slicing machine, which punches or die-cuts the film strip to form the target sheet inside the film strip, but it is still temporarily supported by the waste frame for easy transport.

[0003] After the shaped sheet is cut from the film belt, a strong adhesive effect occurs between the sheet and the surrounding waste frame due to the fact that the sheet is only connected to the waste frame by micro-connection points. This adhesion makes it difficult to cleanly and reliably separate the sheet from the waste frame during subsequent waste discharge or sorting processes.

[0004] Therefore, a slicing machine for irregularly shaped products was proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a slicing machine for irregularly shaped products in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution: A non-standard product slicing machine includes a worktable. A material conveyor platform and a non-standard slicing mechanism are mounted on the top surface of the worktable. Two sets of discharge racks are fixedly installed at the discharge end of the non-standard slicing mechanism. Lifting and adjusting mechanisms are installed on the two sets of discharge racks and in the guide grooves on their surfaces. An elastic compensation mechanism is installed at the end of the lifting and adjusting mechanism. Hollow air-jet rollers with perforations are rotatably connected to the two sets of elastic compensation mechanisms. A motor is fixedly installed at the end of one set of elastic compensation mechanisms and is fixedly connected to the end of the hollow air-jet roller. An air supply mechanism is installed at the end of the other set of elastic compensation mechanisms and on the worktable. High-pressure gas is introduced into the hollow air-jet roller through the air supply mechanism and ejected through the air jets on its surface to separate the formed slices from waste material.

[0007] Furthermore, two sets of limiting rollers are rotatably inserted into the opposite surfaces of the two sets of discharge racks, and a take-up mechanism is provided on the two sets of discharge racks for winding up the waste film strip.

[0008] Furthermore, the lifting adjustment mechanism includes an internally threaded sleeve that is rotatably inserted into the top of the discharge rack. Synchronous pulleys are fixedly fitted on the surfaces of both sets of internally threaded sleeves, and synchronous belts are fitted on the two sets of synchronous pulleys. A threaded rod is inserted into the internal thread of the internally threaded sleeve, and a plate is fixedly connected to the end of the threaded rod. The plate slides in the guide groove, and a knob is fixedly fitted on the surface of one set of internally threaded sleeves.

[0009] Furthermore, the elastic compensation mechanism includes a rod fixedly installed on the bottom surface of the plate, and a bearing seat is movably sleeved on the rod. A spring is sleeved on the surface of the rod, and the two ends of the spring are fixedly connected to the plate and the bearing seat respectively. The two ends of the perforated air jet hollow roller are rotatably inserted into the two sets of bearing seats respectively.

[0010] Furthermore, the air supply mechanism includes an end cap fixedly installed on the end face of one of the sets of bearing seats, and the end of the end cap is connected to a pipe. An air pump is fixedly installed on the top surface of the workbench, and the output end of the air pump is fixedly connected to the end of the pipe. The end cap is located at the input end of the perforated air-jet hollow roller.

[0011] Furthermore, the through holes on the surface of the perforated air-jet hollow roller are arranged in a regular array, located above the discharge port at the top of the worktable. After the film strip is cut into irregular slices, the film strip adheres to the surface of the perforated air-jet hollow roller.

[0012] The beneficial effects of this utility model are as follows: The conveyor belt and the irregular slicing mechanism work together to complete the conveying and die-cutting of the film belt. The discharge rack is fixed at the discharge end of the slicing mechanism. The lifting and adjusting mechanism in its guide slot drives the elastic compensation mechanism to adjust up and down, so that the perforated air-jet hollow roller contacts the film belt. The perforated air-jet hollow roller is driven to rotate by the motor. The air supply mechanism introduces high-pressure gas into the perforated air-jet hollow roller. The gas is sprayed out from the regular holes on the surface of the perforated air-jet hollow roller, blowing the formed sheet off the waste frame. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a rear view of the present invention; Figure 3 This is a partial schematic diagram of the present invention; Figure 4 This is a utility model Figure 3 A sectional view; Reference numerals: 1. Workbench; 2. Material conveyor platform; 3. Irregular slicing mechanism; 4. Discharge rack; 41. Guide groove; 42. Receiving mechanism; 43. Limiting roller; 5. Lifting and adjusting mechanism; 501. Internal threaded sleeve; 502. Synchronous pulley; 503. Synchronous belt; 504. Threaded rod; 505. Plate; 506. Knob; 6. Elastic compensation mechanism; 601. Rod; 602. Shaft seat; 603. Spring; 7. Hollow air-jet roller with perforation; 8. Electric motor; 9. Air supply mechanism; 901. End cap; 902. Pipe; 903. Air pump. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0016] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0017] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] like Figures 1 to 4 As shown, the irregular product slicing machine includes a workbench 1. The top surface of the workbench 1 is provided with a material conveying platform 2 and an irregular slicing mechanism 3. Two sets of discharge racks 4 are fixedly installed at the discharge end of the irregular slicing mechanism 3. Lifting and adjusting mechanisms 5 are provided on the two sets of discharge racks 4 and in the guide grooves 41 on their surfaces. like Figure 4 As shown, specifically, the lifting adjustment mechanism 5 includes an internally threaded sleeve 501 that is rotatably inserted into the top of the discharge rack 4. Both sets of internally threaded sleeves 501 are fixedly fitted with synchronous pulleys 502. Both sets of synchronous pulleys 502 are fitted with synchronous belts 503. The internally threaded sleeve 501 is internally threaded with a threaded rod 504. The end of the threaded rod 504 is fixedly connected to a plate 505. The plate 505 slides in the guide groove 41. A knob 506 is fixedly fitted onto the surface of one set of internally threaded sleeves 501.

[0019] More specifically, the manual rotation knob 506 drives the internal threaded sleeve 501 to rotate, and through the synchronous pulley 502 and the synchronous belt 503, the internal threaded sleeves 501 on both sides rotate synchronously. The threaded rod 504 engages with the internal threaded sleeve 501, so that the threaded rod 504 and the plate 505 at its end slide vertically in the guide groove 41, thereby adjusting the vertical position of the elastic compensation mechanism 6 and the perforated air jet hollow roller 7.

[0020] The end of the lifting adjustment mechanism 5 is provided with an elastic compensation mechanism 6, and two sets of elastic compensation mechanisms 6 are rotatably connected with perforated air-jet hollow rollers 7. like Figure 3 and Figure 4 As shown, specifically, the elastic compensation mechanism 6 includes a rod 601 fixedly installed on the bottom surface of the plate 505, and a bearing 602 is movably sleeved on the rod 601. A spring 603 is sleeved on the surface of the rod 601. The two ends of the spring 603 are fixedly connected to the plate 505 and the bearing 602 respectively. The two ends of the perforated air jet hollow roller 7 are rotatably inserted into the two sets of bearings 602 respectively.

[0021] More specifically, the spring 603 is sleeved on the surface of the rod 601, and its two ends are fixed to the plate 505 and the bearing 602 respectively, providing elastic preload. When the perforated air-jet hollow roller 7 contacts the surface of the membrane belt, the spring 603 automatically compensates for the thickness fluctuation of the membrane belt through compression deformation, ensuring a constant air jet distance and guaranteeing the consistency of the separation effect.

[0022] One set of elastic compensation mechanisms 6 has a motor 8 fixedly installed at the end, and the motor 8 is fixedly connected to the end of the perforated air-jet hollow roller 7. The other set of elastic compensation mechanisms 6 and the worktable 1 are provided with an air supply mechanism 9. High pressure gas is introduced into the perforated air-jet hollow roller 7 through the air supply mechanism 9 and then ejected through the air on its surface to separate the formed sheet from the waste. like Figures 1 to 4As shown, specifically, the air supply mechanism 9 includes an end cap 901 fixedly installed on the end face of one of the sets of bearing seats 602, and the end of the end cap 901 is connected to a pipe 902. An air pump 903 is fixedly installed on the top surface of the workbench 1, and the output end of the air pump 903 is fixedly connected to the end of the pipe 902. The end cap 901 is located at the input end of the perforated air jet hollow roller 7.

[0023] More specifically, the end cap 901 is fixed to the end face of one of the sets of bearing seats 602, forming a sealed connection with the input end of the perforated air jet hollow roller 7. High-pressure gas is introduced into the perforated air jet hollow roller 7 through the air pump 903 via the pipe 902 and the end cap 901, providing sufficient purging force for the separation of the sheet.

[0024] The through holes on the surface of the perforated air-jet hollow roller 7 are arranged in a regular array. It is located above the discharge port at the top of the worktable 1. After the film is cut into irregular slices, the film adheres to the surface of the perforated air-jet hollow roller 7.

[0025] More specifically, the through holes on the surface of the perforated air-jet hollow roller 7 are arranged in a regular array to ensure that the airflow covers the entire width of the roller surface. When the film belt passes over the perforated air-jet hollow roller 7, the sliced ​​irregularly shaped sheet moves synchronously with the waste frame under the support of the micro-connection points. High-pressure gas is sprayed vertically from the through holes to the connection between the sheet and the waste frame, destroying the adhesion of the micro-connection points and realizing the non-destructive separation of the sheet.

[0026] In practical applications, two sets of limiting rollers 43 are rotatably inserted on the opposite surfaces of the two sets of discharge racks 4, and a take-up mechanism 42 is provided on the two sets of discharge racks 4 for winding up the waste film strip.

[0027] More specifically, two sets of limiting rollers 43 are rotatably inserted into the opposite side of the discharge rack 4, which guides and tensions the waste frame of the film belt. The take-up mechanism 42 is installed on the discharge rack 4 and actively rotates to rewind the separated waste frame.

[0028] In summary: The conveyor belt 2 and the irregular slicing mechanism 3 work together to complete the conveying and die-cutting of the film belt. The discharge rack 4 is fixed to the discharge end of the slicing mechanism. The lifting adjustment mechanism 5 in its guide groove 41 drives the elastic compensation mechanism 6 to adjust up and down, so that the perforated air-jet hollow roller 7 contacts the film belt. The perforated air-jet hollow roller 7 is driven to rotate by the motor 8. The air supply mechanism 9 introduces high-pressure gas into the perforated air-jet hollow roller 7. The gas is sprayed out from the regular holes on the surface of the perforated air-jet hollow roller 7, blowing the formed sheet off the waste frame.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A slicing machine for irregularly shaped products, characterized in that, The system includes a workbench (1), on the top surface of which is provided a material conveying platform (2) and a shaped slicing mechanism (3). Two sets of discharge racks (4) are fixedly installed at the discharge end of the shaped slicing mechanism (3). Lifting adjustment mechanisms (5) are provided on the two sets of discharge racks (4) and in the guide grooves (41) on their surfaces. An elastic compensation mechanism (6) is provided at the end of the lifting adjustment mechanism (5). Hollow air rollers (7) with holes are rotatably inserted into the two sets of elastic compensation mechanisms (6). A motor (8) is fixedly installed at the end of one set of elastic compensation mechanisms (6). The motor (8) is fixedly connected to the end of the hollow air roller (7) with holes. An air supply mechanism (9) is provided at the end of the other set of elastic compensation mechanisms (6) and on the workbench (1). High-pressure gas is introduced into the hollow air roller (7) with holes through the air supply mechanism (9) and ejected through the air on its surface to separate the formed slices from the waste.

2. The irregular product slicing machine according to claim 1, characterized in that, Two sets of limiting rollers (43) are rotatably inserted on the opposite surfaces of the two sets of discharge racks (4), and a material taking mechanism (42) is provided on the two sets of discharge racks (4) for winding up the waste film strip.

3. The irregular product slicing machine according to claim 1, characterized in that, The lifting adjustment mechanism (5) includes an internal threaded sleeve (501) that is rotatably inserted into the top of the discharge rack (4). Both sets of internal threaded sleeves (501) are fixedly fitted with synchronous pulleys (502). Both sets of synchronous pulleys (502) are fitted with synchronous belts (503). The internal threaded sleeve (501) is internally threaded with a threaded rod (504). The end of the threaded rod (504) is fixedly connected to a plate (505). The plate (505) slides in the guide groove (41). A knob (506) is fixedly fitted on the surface of one set of internal threaded sleeves (501).

4. The irregular product slicing machine according to claim 3, characterized in that, The elastic compensation mechanism (6) includes a rod (601) fixedly installed on the bottom surface of the plate (505), and a bearing seat (602) is movably sleeved on the rod (601). A spring (603) is sleeved on the surface of the rod (601). The two ends of the spring (603) are fixedly connected to the plate (505) and the bearing seat (602) respectively. The two ends of the perforated air jet hollow roller (7) are rotatably inserted into the two sets of bearing seats (602).

5. The irregular product slicing machine according to claim 4, characterized in that, The air supply mechanism (9) includes an end cap (901) fixedly installed on the end face of one of the sets of bearing seats (602), and the end of the end cap (901) is connected to a pipe (902). An air pump (903) is fixedly installed on the top surface of the workbench (1). The output end of the air pump (903) is fixedly connected to the end of the pipe (902). The end cap (901) is located at the input end of the perforated air jet hollow roller (7).

6. The irregular product slicing machine according to claim 1, characterized in that, The through holes on the surface of the perforated air-jet hollow roller (7) are arranged in a regular array and are located above the discharge port at the top of the worktable (1). After the film is cut into irregular slices, the film adheres to the surface of the perforated air-jet hollow roller (7).