A frame assembling tool for a special-shaped frame strip based on a solid wood decorative mirror
Patent Information
- Application Number
- CN202521869173.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0002]针对实木装饰镜的生产过程中,通过机器人进行框条的转移,移动至自动拼框机处通过工装限位并实现后续的组框,现在为了美观度,异形镜的出现率较高,比如顶部为圆弧顶(拱形)、多边形或其余不规则形状的镜子,由于存在不同曲率和角度,传统的自动拼框机工装是为直角标准框设计的,其夹持和定位工装是固定不可调的,无法适应不同曲率和形状的异形框条,存在明显的局限性
本实用新型通过供气阀板和多个独立分布的贴框机构的设计,且贴框机构的长度能够根据调整连接杆的数量进行调整,并且由于活塞杆和活塞腔的配合促使其本身具备一定的伸缩能力,能够根据框条结构任意调整,根据气压保证所有的吸附杆端部的环形气囊完美贴合镜框,且环形气囊作为接触面,满足不同曲率的框条使用,极大程度提高了工装的适用范围,满足异形框的组装生产,提高了设备的通用性。
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Figure CN224880892U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of solid wood decorative mirror production technology, and in particular relates to a frame assembly tooling for irregularly shaped frame strips based on solid wood decorative mirrors. Background Technology
[0002] In the production process of solid wood decorative mirrors, robots are used to transfer the frame strips to an automatic framing machine, where they are positioned by tooling and then assembled. Currently, for aesthetic reasons, irregularly shaped mirrors are becoming more common, such as mirrors with a rounded top (arched), polygonal, or other irregular shapes. Due to the different curvatures and angles, traditional automatic framing machine tooling is designed for right-angle standard frames. Its clamping and positioning tooling is fixed and cannot be adjusted, making it unable to adapt to irregularly shaped frame strips with different curvatures and shapes, which has obvious limitations.
[0003] Currently, production can be carried out by manual assembly and by making special tooling. However, manual assembly has problems such as low efficiency, high cost and poor consistency. Special tooling can only be used for frames of specific shapes and sizes, has poor versatility, is too expensive and has a long preparation cycle. Summary of the Invention
[0004] The purpose of this utility model is to provide a frame assembly fixture for irregularly shaped frames based on solid wood decorative mirrors. Through the design of an air supply valve plate and multiple independently distributed frame-attaching mechanisms, the length of the frame-attaching mechanism can be adjusted according to the number of connecting rods. Furthermore, due to the cooperation between the piston rod and the piston chamber, it has a certain telescopic capacity, which can be arbitrarily adjusted according to the frame structure. Based on the air pressure, it ensures that the annular air bladders at the ends of all adsorption rods perfectly fit the mirror frame, greatly improving the applicability of the fixture and meeting the assembly and production needs of irregularly shaped frames.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a frame assembly tooling for irregularly shaped frames based on solid wood decorative mirrors, including a base, an air supply valve plate, several frame assembly cylinders, a manifold valve plate, and several frame attaching mechanisms. A plurality of the frame cylinders are horizontally fixed at the tail end of the top surface of the base, the air supply valve plate is slidably disposed on the upper surface of the base, and the ends of the telescopic rods of the plurality of frame cylinders are fixed to the back of the air supply valve plate. The air supply valve plate has a manifold at its inner rear end, and the front side of the air supply valve plate has a plurality of piston chambers that communicate with the manifold. The frame-attaching mechanism includes a piston rod, several connecting rods, and an adsorption rod; the number of connecting rods in the various frame-attaching mechanisms is different. The piston rod tail end is slidably disposed in the piston chamber, and the piston rod front end passes through the air supply valve plate and is provided with an L-shaped connection port. One end of the connection port extends to the front end axis of the piston rod, and the other end of the connection port extends to the peripheral side of the front end of the piston rod. Several of the connecting rods and adsorption rods are sequentially connected to the front end of the piston rod via pipe clamps; The adsorption rod has an end ring fixed at its front end, and an annular air bag is fixed outside the end ring. The inner hole of the end ring forms an adsorption port inside the annular air bag. The adsorption rod and the connecting rod are both hollow tube structures. The connecting port is connected to the adsorption port through several connecting rods and adsorption rods. The manifold valve plate is a long strip structure. The top of the gas supply valve plate is provided with several sliding edges. The manifold valve plate is slidably mounted on the top of several sliding edges. The lower front side of the manifold valve plate is provided with an inverted L-shaped protective plate. The front ends of the piston rods of several of the frame-attaching mechanisms are fixed to the bottom edge of the protective plate. The manifold valve plate is provided with a flow-dividing cavity. Several pipes connected to the flow-dividing cavity are linearly provided on the front side of the manifold valve plate. Several pipes are respectively connected to the connection ports of several frame-attaching mechanisms. The protective plate is located between the pipes and the air supply valve plate.
[0006] Furthermore, both ends of the piston chamber are provided with constricted openings, the piston rod passes through the constricted opening at the front end of the piston chamber and is sealed between them, and the piston rod is provided with a piston head that is slidably connected to the piston chamber at the end near the manifold.
[0007] Furthermore, when the piston head contacts the constricted opening at the tail end of the piston chamber, the connection port, the connection between the guard plate and the piston rod are all located outside the air supply valve plate.
[0008] Furthermore, an L-shaped plate is fixed to the front top of the base. The L-shaped plate has several guide holes. Several connecting rods of the frame-attaching mechanism near the air supply valve plate pass through the several guide holes. A limiting platform is provided in the guide hole. The peripheral side of the connecting rod has a flat opening that slides with the limiting platform.
[0009] Furthermore, the tail end of the adsorption rod, both ends of the connecting rod, and the front end of the piston rod are all provided with annular grooves, and both ends of the pipe clamp are provided with embedded rings that cooperate with the annular grooves. The pipe clamp is composed of two half-clamps, and the two half-clamps are connected to each other by fasteners.
[0010] Furthermore, sealing gaskets are provided at the connection points of the adsorption rod and the connecting rod, the connection points of two adjacent connecting rods, and the connection points of the connecting rod and the piston rod.
[0011] Furthermore, the base has limiting edges on both sides of its top, and the air supply valve plate is slidably disposed between the two limiting edges.
[0012] Furthermore, one end of the gas supply valve plate is provided with a gas supply interface connected to the manifold, and the other end of the manifold valve plate is provided with a suction interface connected to the diversion chamber.
[0013] This utility model has the following beneficial effects: This invention utilizes an air supply valve plate and multiple independently distributed frame-attaching mechanisms. The length of these mechanisms can be adjusted based on the number of connecting rods. Furthermore, the piston rod and piston chamber provide the mechanism with a certain degree of telescopic capability, allowing for arbitrary adjustment according to the frame structure. Air pressure ensures that the annular airbags at the ends of all adsorption rods perfectly fit the frame. These annular airbags, serving as contact surfaces, accommodate frame strips with varying curvatures, significantly expanding the tooling's applicability, enabling the assembly and production of irregularly shaped frames, and enhancing the equipment's versatility.
[0014] This invention designs a passage at the axis of the connecting rod, piston rod, and adsorption rod of the frame-attaching mechanism, which can create negative pressure at the position of the annular air bladder at the end of the adsorption rod, enabling the entire frame to be adsorbed. This achieves the fixation of the tooling on the frame position, ensuring the stability and accuracy of the subsequent frame assembly process, and guaranteeing the efficiency and precision of the frame assembly.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a structural schematic diagram of a frame assembly tooling for irregularly shaped frame strips based on a solid wood decorative mirror according to this utility model; Figure 2 This is a schematic diagram of the structure at the center line position in the vertical direction of this utility model; Figure 3 This is a schematic diagram of the structure of the air supply valve plate in the horizontal direction of this utility model. The attached diagram lists the components represented by each number as follows: 1-Base, 2-Air supply valve plate, 3-Frame cylinder, 4-Combiner valve plate, 5-Frame attaching mechanism, 6-L-shaped plate, 7-Sealing gasket, 101-Limiting edge, 201-Combiner cavity, 202-Piston cavity, 203-Sliding edge, 204-Necked opening, 401-Guard plate, 402-Diverter cavity, 403-Connecting pipe, 501-Piston rod, 502-Connecting rod, 503-Suction rod, 504-Connecting port, 505-Pipe clamp, 506-End ring, 507-Annular airbag, 508-Piston head, 601-Guide port. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 As shown, this utility model is a frame assembly tooling for irregularly shaped frame strips based on solid wood decorative mirrors, including a base 1, an air supply valve plate 2, several frame assembly cylinders 3, a manifold valve plate 4, and several frame attaching mechanisms 5. Several sets of frame cylinders 3 are horizontally fixed at the tail of the top surface of the base 1, and the air supply valve plate 2 is slidably set on the upper surface of the base 1. The ends of the telescopic rods of several sets of frame cylinders 3 are fixed to the back of the air supply valve plate 2. The air supply valve plate 2 has a manifold 201 at its rear end, and a number of piston chambers 202 that communicate with the manifold 201 are linearly arranged on the front side of the air supply valve plate 2. The frame-attaching mechanism 5 includes a piston rod 501, several connecting rods 502 and an adsorption rod 503. The number of connecting rods 502 varies among the several frame-attaching mechanisms 5. The tail end of the piston rod 501 is slidably disposed in the piston chamber 202. The front end of the piston rod 501 passes through the air supply valve plate 2 and is provided with an L-shaped connection port 504. One end of the connection port 504 extends to the front axis of the piston rod 501, and the other end of the connection port 504 extends to the peripheral side of the front end of the piston rod 501. Several connecting rods 502 and adsorption rods 503 are sequentially connected to the front end of piston rod 501 via pipe clamps 505; An end ring 506 is fixed at the front end of the adsorption rod 503, and an annular air bag 507 is fixed outside the end ring 506. The inner hole of the end ring 506 forms an adsorption port in the annular air bag 507. The adsorption rod 503 and the connecting rod 502 are both hollow tube structures. The connecting port 504 is connected to the adsorption port through several connecting rods 502 and adsorption rods 503. The manifold valve plate 4 has a long strip structure. The top of the gas supply valve plate 2 is provided with several sliding edges 203. The manifold valve plate 4 is slidably mounted on the top of several sliding edges 203. The lower front side of the manifold valve plate 4 is provided with an inverted L-shaped protective plate 401. The front ends of the piston rods 501 of several frame-attaching mechanisms 5 are all fixed to the bottom edge of the protective plate 401. The manifold valve plate 4 is provided with a flow divider 402. Several pipes 403 connected to the flow divider 402 are linearly provided on the front side of the manifold valve plate 4. Several pipes 403 are respectively connected to the connection ports 504 of several frame-attaching mechanisms 5. The guard plate 401 is located between the pipes 403 and the air supply valve plate 2.
[0020] Among them, such as Figure 2-3 As shown, both ends of the piston chamber 202 are provided with constricted openings 204. The piston rod 501 passes through the constricted opening 204 at the front end of the piston chamber 202 and is sealed between them. The piston rod 501 is provided with a piston head 508 that is slidably connected to the piston chamber 202 at the end near the manifold 201.
[0021] Among them, such as Figure 2-3 As shown, when the piston head 508 contacts the constricted opening 204 at the tail end of the piston chamber 202, the connection port 504, the connection between the guard plate 401 and the piston rod 501 are all located outside the air supply valve plate 2.
[0022] Among them, such as Figure 1-3 As shown, an L-shaped plate 6 is fixed to the front top of the base 1. The L-shaped plate 6 has several guide holes 601. Several connecting rods 502 of the frame-attaching mechanism 5 near the air supply valve plate 2 pass through several guide holes 601 respectively. A limiting table is provided in the guide hole 601. The side of the connecting rod 502 has a flat opening that slides with the limiting table.
[0023] Among them, such as Figure 2 As shown, the tail end of the adsorption rod 503, both ends of the connecting rod 502, and the front end of the piston rod 501 are all provided with annular grooves. Both ends of the pipe clamp 505 are provided with embedded rings that cooperate with the annular grooves. The pipe clamp 505 is composed of two half-clamps, which are connected to each other by fasteners.
[0024] Among them, such as Figure 2 As shown, sealing gaskets 7 are provided at the connection points of the adsorption rod 503 and the connecting rod 502, the connection points of two adjacent connecting rods 502, and the connection points of the connecting rod 502 and the piston rod 501.
[0025] Among them, such as Figure 1 As shown, the base 1 has limiting edges 101 on both sides of the top, and the air supply valve plate 2 is slidably disposed between the two limiting edges 101.
[0026] Among them, such as Figure 1 As shown, one end of the gas supply valve plate 2 is provided with a gas supply interface connected to the manifold 201, and one end of the manifold valve plate 4 is provided with a suction interface connected to the diversion chamber 402.
[0027] The working principle of this utility model is as follows: A robot drives the adsorption head to move the irregular frame strip to the outer side of the front end of the adsorption rod 503 of several frame-attaching mechanisms 5. Air is supplied to the manifold 201 through the air supply interface. The gas is evenly distributed into the piston chamber 202, pushing the frame-attaching mechanism 5 to move towards the irregular frame strip. When the annular airbag 507 contacts the irregular frame strip and deforms (detected by the pressure of the pipeline connected to the air supply interface), the air supply is stopped, and the gas in the diversion chamber 402 is extracted through the air extraction interface. The air is extracted through the pipe 403, the connection port 504, the connecting rod 502 and the adsorption rod 503, forming a negative pressure at the annular airbag 507, which adsorbs and fixes the irregular frame. At this time, the robot's adsorption head is removed. In the subsequent frame assembly, the frame assembly cylinder 3 pushes the air supply valve plate 2, the frame-attaching mechanism 5 and the adsorbed irregular frame to move to realize the subsequent frame assembly process.
[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors, characterized in that: It includes a base (1), an air supply valve plate (2), several sets of frame cylinders (3), a manifold valve plate (4), and several frame attaching mechanisms (5); Several of the frame cylinders (3) are horizontally fixed at the tail of the top surface of the base (1), and the air supply valve plate (2) is slidably disposed on the upper surface of the base (1). The ends of the telescopic rods of several of the frame cylinders (3) are fixed to the back of the air supply valve plate (2). The air supply valve plate (2) has a manifold (201) at its inner tail and a plurality of piston chambers (202) communicating with the manifold (201) are linearly arranged on the front side of the air supply valve plate (2). The frame-attaching mechanism (5) includes a piston rod (501), several connecting rods (502) and an adsorption rod (503), and the number of connecting rods (502) varies among the several frame-attaching mechanisms (5); The piston rod (501) is slidably disposed in the piston chamber (202) at its tail end. The piston rod (501) passes through the air supply valve plate (2) at its front end and is provided with an L-shaped connection port (504). One end of the connection port (504) extends to the front end axis of the piston rod (501), and the other end of the connection port (504) extends to the peripheral side of the front end of the piston rod (501). Several of the connecting rods (502) and adsorption rods (503) are sequentially connected to the front end of the piston rod (501) via pipe clamps (505); An end ring (506) is fixed to the front end of the adsorption rod (503), and an annular airbag (507) is fixed to the outside of the end ring (506). The inner hole of the end ring (506) forms an adsorption port in the annular airbag (507). The adsorption rod (503) and the connecting rod (502) are both hollow tube structures. The connecting port (504) is connected to the adsorption port through several connecting rods (502) and the adsorption rod (503). The manifold valve plate (4) is a long strip structure. The top of the gas supply valve plate (2) is provided with several sliding edges (203). The manifold valve plate (4) is slidably disposed on the top of several sliding edges (203). The lower front side of the manifold valve plate (4) is provided with an inverted L-shaped protective plate (401). The front ends of the piston rods (501) of several frame-attaching mechanisms (5) are all fixed to the bottom edge of the protective plate (401). The manifold valve plate (4) is provided with a flow divider cavity (402). The front side of the manifold valve plate (4) is provided with a plurality of pipes (403) connected to the flow divider cavity (402). The plurality of pipes (403) are respectively connected to the connection ports (504) of a plurality of frame-attaching mechanisms (5). The guard plate (401) is located between the pipes (403) and the air supply valve plate (2).
2. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 1, characterized in that, Both ends of the piston chamber (202) are provided with constricted openings (204). The piston rod (501) passes through the constricted openings (204) at the front end of the piston chamber (202) and is sealed between them. The piston rod (501) is provided with a piston head (508) that is slidably connected to the piston chamber (202) at one end near the manifold (201).
3. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 2, characterized in that, When the piston head (508) contacts the constricted opening (204) at the tail end of the piston chamber (202), the connection port (504), the guard plate (401) and the piston rod (501) are all located outside the air supply valve plate (2).
4. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 1, characterized in that, The base (1) has an L-shaped plate (6) fixed on the front top. The L-shaped plate (6) has several guide holes (601). Several connecting rods (502) of the frame-attaching mechanism (5) near the air supply valve plate (2) pass through several guide holes (601). A limited turntable is provided in the guide hole (601). The side of the connecting rod (502) is provided with a flat opening that slides with the limited turntable.
5. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 1, characterized in that, The tail end of the adsorption rod (503), both ends of the connecting rod (502) and the front end of the piston rod (501) are all provided with annular grooves. Both ends of the pipe clamp (505) are provided with embedded rings that cooperate with the annular grooves. The pipe clamp (505) is composed of two half-clamps, and the two half-clamps are connected to each other by fasteners.
6. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 1, characterized in that, Sealing gaskets (7) are provided at the connection points of the adsorption rod (503) and the connecting rod (502), the connection points of two adjacent connecting rods (502), and the connection points of the connecting rod (502) and the piston rod (501).
7. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 1, characterized in that, The base (1) has limiting edges (101) on both sides of the top, and the air supply valve plate (2) is slidably disposed between the two limiting edges (101).
8. The frame assembly fixture for irregularly shaped frame strips based on solid wood decorative mirrors according to claim 1, characterized in that, One end of the gas supply valve plate (2) is provided with a gas supply interface connected to the manifold (201), and one end of the manifold valve plate (4) is provided with a suction interface connected to the diversion chamber (402).