Phosphogypsum and block turning mold

Abstract

The utility model provides a be used for phosphorus gypsum adds building block turnover mould, including turnover frame, be equipped with the mould box of rotation on the turnover frame, the mould box one side is equipped with detachable butt joint spare, the turnover frame one side is equipped with a plurality of removal tracks, the mould box bottom is equipped with locking device, locking device includes a plurality of rotation locking spare, locking spare one end leans on butt joint spare. Drive a plurality of air cylinders to make the mould box rotate relative to the turnover frame, drive the first motor of locking device to make butt joint spare separate from the mould box, drive a plurality of air cylinders to make the mould box overturn, the whole structure does not need to clamp and hoist the process of the mould box, saves a large number of steps, simultaneously does not need to use the complex special sling, simple operation greatly reduces the failure rate of using special sling, reduces manufacturing, operation, maintenance cost, saves the space needed for hoisting simultaneously, space utilization rate is low, avoids the phenomenon that hoisting risk is higher.

Description

Technical Field

[0001] This utility model relates to the field of phosphogypsum production, and in particular to a phosphogypsum block turning mold. Background Technology

[0002] Current phosphogypsum block production requires molds. After the slurry is vibrated and cured for a period, the mold needs to be demolded. One demolding method involves a specialized lifting device that clamps the mold at both ends, lifts it, and then rotates it 90° using a tilting device before removing the side panels. Another method uses a hydraulic system to lift the mold base plate to the top, where a robotic arm supports the base plate and moves the phosphogypsum blocks to a transfer vehicle.

[0003] Existing specialized lifting devices have complex structures. In addition to lifting functions, they also require clamping mechanisms and tilting devices at both ends, resulting in high manufacturing costs, redundant structures, complex operation, and high failure rates. This increases manufacturing, operation, and maintenance costs. Furthermore, they not only require a large amount of vertical and horizontal space, but also need to reserve sufficient safety distances for mold tilting and movement, leading to low space utilization. In addition, poor lifting stability poses a risk of falling.

[0004] The mold base plate is lifted by a hydraulic system and then transferred by a robotic arm. The mold base plate plus the cured raw material is large and heavy, which puts high demands on the structural strength of the robotic arm. Long-term use under heavy load is prone to fatigue damage, poor operational stability, and prominent safety risks. Utility Model Content

[0005] This utility model provides a mold for flipping phosphogypsum blocks, which solves the problems of complex structure, high manufacturing cost, complicated operation, high failure rate, low space utilization, and high lifting risk of using special lifting tools for phosphogypsum demolding. The method of using a hydraulic system to lift the bottom plate of the mold and then transferring it by a robot arm requires high structural strength of the robot arm, and the equipment is prone to fatigue damage under heavy load and long-term use, resulting in poor operational stability.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a phosphogypsum block turning mold, including a turning frame, a rotating mold box on the turning frame, a detachable receiving part on one side of the mold box, multiple moving tracks on one side of the turning frame, and a locking device at the bottom of the mold box, the locking device including multiple rotating locking parts, one end of the locking part abutting against the receiving part.

[0007] In a preferred embodiment, the tilting frame includes a support, with rotating seats at both ends of the support, rotating holes on the rotating seats, and multiple second rotating seats at one end of the support.

[0008] In the preferred embodiment, a support column is provided on one side of the second rotating seat; When the mold box is being filled with material, it rests against multiple support columns.

[0009] In a preferred embodiment, the mold box includes a hollow box body, a side groove on one side of the box body, a rotating shaft at one corner of the bottom of the box body, the rotating shaft being rotatably connected to the flipping frame by abutting against a rotating hole, and multiple third rotating seats at the bottom of the box body.

[0010] In the preferred embodiment, the bottom of the housing is provided with a mounting plate, which has multiple second rotating holes, and the locking device is installed on the mounting plate.

[0011] In the preferred embodiment, a side template is provided on one side of the receiving component, and the side template abuts against the side groove.

[0012] In a preferred embodiment, the locking device includes a first motor and multiple locking components. The output end of the first motor is provided with a main sprocket, and one end of each locking component is provided with a driven sprocket. The main sprocket and the driven sprocket are connected by a chain.

[0013] In a preferred embodiment, the locking component includes a locking pin with an L-shaped cross-section, a rotating pin at one end of the locking pin, the rotating pin abutting against a second rotating hole, a roller mounted on the second rotating hole, and a roller at the other end of the locking pin.

[0014] In a preferred embodiment, the moving track includes a track on which multiple sliding sliders are provided.

[0015] In the preferred embodiment, multiple cylinders are provided between the flipping frame and the mold box, with one end of the cylinder connected to the second rotating seat and the other end of the cylinder connected to the third rotating seat.

[0016] The beneficial effects of this utility model are as follows: After the slurry is input into the mold box and vibrated, it is allowed to stand still. After the standing still is completed, multiple cylinders are driven to make the mold box rotate relative to the tilting frame, so that one end of the mold box abuts against the moving track. The first motor of the locking device is driven in reverse to make the main sprocket rotate, so that multiple slave sprockets rotate, so that the locking part moves away from the receiving part, so that the receiving part is detached from the mold box. Multiple cylinders are driven again to make the mold box tilt, so that the phosphogypsum material in the mold box is detached from the mold box, so that the phosphogypsum material and the receiving part abut against the moving track. The receiving part is pulled by the traction device, so that the receiving part and the phosphogypsum material enter the next process.

[0017] The overall structure eliminates the need for clamping and hoisting the mold box, saving a significant number of steps. It also eliminates the need for complex special lifting tools, simplifying operation and greatly reducing the failure rate of using special lifting tools. This lowers manufacturing, operation, and maintenance costs while saving space required for hoisting, thus avoiding high-risk hoisting situations. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a side view of the overall structure of this utility model; Figure 2 This is an axonometric view of the overall structure of this utility model; Figure 3 This is an axonometric view of the overall structure of this utility model from another perspective; Figure 4 This is an axonometric view of the tilting frame of this utility model; Figure 5 This is an axonometric view of the mold box of this utility model; Figure 6 This is a top view of the moving track of this utility model; Figure 7 This is an axonometric view of a partial structure of this utility model; Figure 8 This is a side view of the locking device of this utility model; In the diagram: 1. Tilting frame; 101. Support bracket; 102. Rotating seat; 103. Rotating hole; 104. Second rotating seat; 105. Support column; 2. Mold box; 201. Box body; 202. Side groove; 203. Rotating shaft; 204. Mounting plate; 205. Second rotating hole; 206. Third rotating seat; 3. Receiving part; 301. Side template; 4. Locking device; 401. First motor; 402. Main sprocket; 403. Driven sprocket; 404. Locking part; 4041. Locking column; 4042. Roller; 4043. Chain; 405. Moving track; 5. Track; 501. Slider; 502. Cylinder; 6. Detailed Implementation

[0019] Example 1: like Figure 1-8 The present invention relates to a phosphogypsum block turning mold, comprising a turning frame 1, a rotating mold box 2 on the turning frame 1, a detachable receiving part 3 on one side of the mold box 2, multiple moving tracks 5 on one side of the turning frame 1, and a locking device 4 at the bottom of the mold box 2, the locking device 4 comprising multiple rotating locking parts 404, one end of the locking part 404 abutting against the receiving part 3. With this structure, by installing the receiving part 3 on a side groove 202 on one side of the mold box 2, and by driving the first motor 401 of the locking device 4 to rotate the main sprocket 402, which in turn rotates the multiple slave sprockets 403, causing the locking part 404 to rotate, so that one end of the locking part 404 abuts against the receiving part 3.

[0020] After the slurry is poured into the mold box 2 and vibrated, it is allowed to cure. Once curing is complete, multiple cylinders 6 are driven to rotate the mold box 2 relative to the tilting frame 1, so that one end of the mold box 2 rests against the moving track 5. The first motor 401 of the locking device 4 is driven in the opposite direction to rotate the main sprocket 402, which in turn rotates multiple slave sprockets 403, causing the locking part 404 to move away from the receiving part 3, so that the receiving part 3 is detached from the mold box 2. Multiple cylinders 6 are driven again to tilt the mold box 2, so that the phosphogypsum material inside the mold box 2 is detached from the mold box 2, and the phosphogypsum material and the receiving part 3 rest against the moving track 5. The receiving part 3 is then pulled by the traction device, so that the receiving part 3 and the phosphogypsum material enter the next process.

[0021] The overall structure eliminates the need for clamping and hoisting the mold box 2, saving numerous steps. It also eliminates the need for complex specialized lifting tools, simplifying operation and significantly reducing the failure rate of specialized lifting equipment. This lowers manufacturing, operation, and maintenance costs, while saving space required for hoisting, thus avoiding low space utilization and high hoisting risks. Furthermore, the overall structure avoids the use of hydraulic systems to lift the mold base plate and robotic arms for transfer, thereby avoiding the high structural strength requirements of robotic arms, the fatigue damage under heavy loads, poor operational stability, and significant safety risks associated with prolonged use.

[0022] In a preferred embodiment, the flipping frame 1 includes a support 101, with rotating seats 102 at both ends of the support 101. The rotating seats 102 have rotating holes 103, and one end of the support 101 has multiple second rotating seats 104. With this structure, the flipping frame 1 is rotatably connected to the mold box 2 through the rotating seats 102.

[0023] In a preferred embodiment, a support column 105 is provided on one side of the second rotating seat 104; When the mold box 2 is being fed, it rests against multiple support columns 105. With this structure, when the mold box 2 is being fed, it rests against multiple support columns 105; when the mold box 2 needs to be demolded, it moves away from the multiple support columns 105 until the receiving part 3 on one side of the mold box 2 rests against the moving track 5.

[0024] In a preferred embodiment, the mold box 2 includes a hollow box body 201, a side groove 202 on one side of the box body 201, a rotating shaft 203 at one corner of the bottom of the box body 201, the rotating shaft 203 being rotatably connected to the flipping frame 1 by abutting against the rotating hole 103, and a plurality of third rotating seats 206 at the bottom of the box body 201.

[0025] In a preferred embodiment, the bottom of the housing 201 is provided with a mounting plate 204, which has multiple second rotating holes 205. The locking device 4 is mounted on the mounting plate 204. With this structure, the first motor 401 of the locking device 4 is mounted on one side of the mounting plate 204, and the multiple locking elements 404 are rotatably connected to the mounting plate 204.

[0026] In a preferred embodiment, the receiving component 3 has a side template 301 on one side, which abuts against the side groove 202. This structure allows the phosphogypsum material inside the mold box 2 to detach from the mold box 2, so that the phosphogypsum material and the receiving component 3 abut against the moving track 5. One end of the receiving component 3 has a traction seat, and the traction device is a winch. The winch is connected to the receiving component 3 via a hook at one end of a cable, and the traction device pulls the receiving component 3 so that the receiving component 3 and the phosphogypsum material can proceed to the next process.

[0027] In a preferred embodiment, the locking device 4 includes a first motor 401 and multiple locking components 404. The output end of the first motor 401 is provided with a main sprocket 402, and one end of each locking component 404 is provided with a driven sprocket 403. The main sprocket 402 and the driven sprocket 403 are connected by a chain 405. With this structure, the first motor 401 of the locking device 4 is mounted on one side of the mounting plate 204. Multiple cylinders 6 are driven to rotate the mold box 2 relative to the tilting frame 1, causing one end of the mold box 2 to abut against the moving track 5. The first motor 401 of the locking device 4 is then driven in the reverse direction to rotate the main sprocket 402, causing the multiple driven sprockets 403 to rotate, causing the locking components 404 to move away from the receiving component 3, and causing the receiving component 3 to detach from the mold box 2. Multiple cylinders 6 are then driven again to tilt the mold box 2, causing the phosphogypsum material inside the mold box 2 to detach from the mold box 2, so that the phosphogypsum material and the receiving component 3 abut against the moving track 5.

[0028] In a preferred embodiment, the locking member 404 includes a locking pin 4041 with an L-shaped cross-section. One end of the locking pin 4041 is provided with a rotating pin 4042, which abuts against the second rotating hole 205. A roller 4043 is installed in the second rotating hole 205, and the other end of the locking pin 4041 is provided with a roller 4043. With this structure, the roller 4043 rolls against the receiving member 3.

[0029] In a preferred embodiment, the moving track 5 includes a track 501, on which a plurality of sliding sliders 502 are provided. With this structure, the sliders 502 are slidably connected to the track 501.

[0030] In a preferred embodiment, multiple cylinders 6 are provided between the tilting frame 1 and the mold box 2. One end of each cylinder 6 is connected to the second rotating seat 104, and the other end is connected to the third rotating seat 206. This structure allows the mold box 2 to rotate by driving the multiple cylinders 6. After the first batch of phosphogypsum raw materials is transported, a new receiving component 3 is installed on the mold box 2 to allow for a new vibration and curing process.

[0031] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A mold for turning over phosphogypsum blocks, characterized in that: It includes a flipping frame (1), a rotating mold box (2) on the flipping frame (1), a detachable receiving part (3) on one side of the mold box (2), multiple moving tracks (5) on one side of the flipping frame (1), and a locking device (4) at the bottom of the mold box (2). The locking device (4) includes multiple rotating locking parts (404), one end of the locking part (404) abuts against the receiving part (3).

2. The mold for turning over phosphogypsum blocks according to claim 1, characterized in that: The flipping frame (1) includes a support (101), with rotating seats (102) at both ends of the support (101), rotating holes (103) on the rotating seats (102), and multiple second rotating seats (104) at one end of the support (101).

3. The mold for turning over phosphogypsum blocks according to claim 2, characterized in that: A support column (105) is provided on one side of the second rotating seat (104); When the mold box (2) is filled with material, the mold box (2) rests against multiple support columns (105).

4. The mold for turning over phosphogypsum blocks according to claim 1, characterized in that: The mold box (2) includes a hollow box body (201), a side groove (202) on one side of the box body (201), a rotating shaft (203) at one corner of the bottom of the box body (201), the rotating shaft (203) is rotatably connected to the flipping frame (1) by abutting against the rotating hole (103), and multiple third rotating seats (206) are provided at the bottom of the box body (201).

5. The mold for turning over phosphogypsum blocks according to claim 4, characterized in that: The bottom of the housing (201) is provided with a mounting plate (204), and the mounting plate (204) is provided with multiple second rotating holes (205). The locking device (4) is installed on the mounting plate (204).

6. The mold for turning over phosphogypsum blocks according to claim 1, characterized in that: The receiving part (3) has a side template (301) on one side, and the side template (301) abuts against the side groove (202).

7. The mold for turning over phosphogypsum blocks according to claim 1, characterized in that: The locking device (4) includes a first motor (401) and multiple locking parts (404). The output end of the first motor (401) is provided with a main sprocket (402), and one end of the locking part (404) is provided with a slave sprocket (403). The main sprocket (402) and the slave sprocket (403) are connected by a chain (405).

8. The mold for turning over phosphogypsum blocks according to claim 7, characterized in that: The locking component (404) includes a locking pin (4041) with an L-shaped cross-section. One end of the locking pin (4041) is provided with a rotating pin (4042), which abuts against the second rotating hole (205). A roller (4043) is installed on the second rotating hole (205), and the other end of the locking pin (4041) is provided with a roller (4043).

9. The mold for turning over phosphogypsum blocks according to claim 1, characterized in that: The moving track (5) includes a track (501) on which multiple sliding sliders (502) are provided.

10. The mold for turning over phosphogypsum blocks according to claim 1, characterized in that: Multiple cylinders (6) are provided between the flipping frame (1) and the mold box (2). One end of the cylinder (6) is connected to the second rotating seat (104), and the other end of the cylinder (6) is connected to the third rotating seat (206).

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