A semi-automatic ceramic production line
Patent Information
- Application Number
- CN202522461810.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-20
AI Technical Summary
[0002]目前，市面上的陶瓷生产线多采用线性布局方式，即按照“坯料投放—成型—烘干—取坯”的流程依次布置各个设备，这种布局虽然操作逻辑清晰，然而，线性布局的生产线往往需要占用较大的厂房空间，尤其是在中小型陶瓷生产企业中，有限的厂房面积难以容纳长距离的生产线，需额外租赁更大厂房，显著增加了生产运营成本
[0013]由上述对本实用新型的描述可知，与现有技术相比，本实用新型提供的一种半自动陶瓷生产线具有如下优点：将第一输送带与第二输送带相对布置，替代传统的线性排布方式，配合两组转移装置实现物料在两输送带之间的循环流转，使整个生产线形成紧凑的闭环结构，大幅缩减了厂房占用面积，尤其适用于中小型陶瓷生产企业，有效降低了厂房租赁及改造成本。
Smart Images
Figure CN224880898U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic processing equipment, specifically to a semi-automatic ceramic production line. Background Technology
[0002] Currently, most ceramic production lines on the market adopt a linear layout, which means that each piece of equipment is arranged in sequence according to the process of "raw material feeding - forming - drying - unloading". Although the operation logic of this layout is clear, linear production lines often require a large amount of factory space. Especially in small and medium-sized ceramic production enterprises, the limited factory area is difficult to accommodate long-distance production lines, and larger factory buildings need to be rented, which significantly increases production and operating costs. Utility Model Content
[0003] The purpose of this utility model is to overcome the above-mentioned technical problems and provide a semi-automatic ceramic production line.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a semi-automatic ceramic production line, comprising a first conveyor belt, a second conveyor belt, a roll forming machine, a flat pushing device, a drying chamber, and a transfer device. The first conveyor belt and the second conveyor belt are arranged opposite to each other. The roll forming machine is located at one end of the first conveyor belt for receiving the roll forming mold conveyed by the first conveyor belt and roll forming the ceramic blank raw material inside the roll forming mold. The roll forming machine includes a worktable and a transfer platform. The flat pushing device is located on the roll forming machine for flat pushing the roll forming mold conveyed by the first conveyor belt onto the worktable and flat pushing the roll forming mold on the worktable onto the transfer platform. The drying chamber is located on the second conveyor belt for drying the rolled ceramic blank. The transfer device has two sets, which are respectively located at both ends of the second conveyor belt for transferring the ceramic blank to be dried on the transfer platform to the second conveyor belt and transferring the dried ceramic blank on the second conveyor belt to the first conveyor belt for manual blank removal and feeding of ceramic blank raw material.
[0005] Furthermore, the transfer device includes a transfer frame, a transfer base, a drive mechanism, a clamping mechanism, and a moving mechanism. The transfer base is disposed on the transfer frame. The drive mechanism is disposed between the transfer base and the transfer frame to drive the transfer base to reciprocate along the length direction of the transfer frame. The clamping mechanism is disposed on the transfer base to clamp the roll forming mold. The moving mechanism is disposed between the clamping mechanism and the transfer base to drive the clamping mechanism to reciprocate along a direction perpendicular to the length of the transfer frame.
[0006] Furthermore, the drive mechanism includes a motor frame, a drive shaft, a drive motor, a drive pulley, a driven pulley, a timing belt, a drive slide rail, and a drive slider. The motor frame and the drive shaft are mounted on the transfer frame. The drive motor is mounted on the motor frame. The drive pulley is mounted on the drive motor. The driven pulley is mounted on the drive shaft. The timing belt is sleeved on the drive pulley and the driven pulley. There are two drive slide rails, which are arranged opposite each other on the top of the transfer frame. There are four drive sliders, which are mounted on the bottom of the transfer base. Two drive sliders are mounted on each drive slide rail.
[0007] Furthermore, the clamping mechanism includes a clamping base, a sliding assembly, a first clamping base, a second clamping base, a first clamping arm, a second clamping arm, and a power assembly. The sliding assembly is disposed on the clamping base, the first clamping base and the second clamping base are disposed on the sliding assembly, the first clamping arm is disposed on the first clamping base, the second clamping arm is disposed on the second clamping base, and the power assembly is disposed on one side of the clamping base. The power assembly is connected to the first clamping base and the second clamping base respectively to drive the first clamping base and the second clamping base to move closer to each other or further apart.
[0008] Furthermore, the sliding assembly includes a sliding track and sliding blocks. There are two sliding tracks arranged opposite each other on the clamping base. There are four sliding blocks, with two blocks arranged at the bottom of the first clamping base and the second clamping base. The sliding blocks are mounted on the sliding tracks.
[0009] Furthermore, the power assembly includes a power bracket, a power cylinder, a linkage shaft, a linkage gear, and a linkage rack. The power bracket is mounted on the clamping base, the power cylinder is mounted on the power bracket, the linkage shaft is rotatably mounted on the clamping base, the linkage gear is mounted on the linkage shaft, and there are two linkage racks. The two linkage racks are respectively connected to the first clamping base and the second clamping base, and the two linkage racks are meshed with the linkage gear. One of the linkage racks is connected to the power cylinder.
[0010] Furthermore, the inner sides of the first clamping arm and the second clamping arm are provided with rubber pads.
[0011] Furthermore, the moving mechanism includes a moving slide rail, a moving slider, and a moving cylinder. There are two moving slide rails arranged opposite each other on the transfer base. There are four moving sliders, with two moving sliders provided on each moving slide rail. The moving cylinder is located on one side of the transfer base and is connected to the clamping base to drive the clamping base to reciprocate along a direction perpendicular to the length of the transfer frame.
[0012] Furthermore, the flat-pushing device includes a first flat-pushing base, a first ball screw linear module, a first motor, a second flat-pushing base, a second ball screw linear module, a second motor, a connecting member, a first push arm, and a second push arm. The first flat-pushing base is disposed on the roll forming machine, the first ball screw linear module is disposed on the first flat-pushing base, the first motor is connected to the first ball screw linear module, the second flat-pushing base is disposed on the first ball screw linear module, the second ball screw linear module is disposed on the second flat-pushing base, the second motor is connected to the second ball screw linear module, the connecting member is disposed on the second ball screw linear module, and the first push arm and the second push arm are disposed on the connecting member for flat-pushing the roll forming mold conveyed by the first conveyor belt onto the worktable and flat-pushing the roll forming mold on the worktable onto the transfer platform.
[0013] As can be seen from the above description of the present invention, compared with the prior art, the semi-automatic ceramic production line provided by the present invention has the following advantages: the first conveyor belt and the second conveyor belt are arranged opposite to each other, replacing the traditional linear arrangement, and with the help of two sets of transfer devices, the material is circulated between the two conveyor belts, so that the entire production line forms a compact closed-loop structure, which greatly reduces the factory building area occupied, and is especially suitable for small and medium-sized ceramic production enterprises, effectively reducing the factory building rental and renovation costs. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the semi-automatic ceramic production line of this utility model.
[0015] Figure 2 This is a schematic diagram of the transfer device.
[0016] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0017] Figure 4 This is a schematic diagram of the power assembly.
[0018] Figure 5 This is a schematic diagram of the drive mechanism.
[0019] Figure 6 This is a schematic diagram of the horizontal pushing device. Detailed Implementation
[0020] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0021] Reference Figures 1-6 As shown, a semi-automatic ceramic production line includes a first conveyor belt 1, a second conveyor belt 2, a roll forming machine 3, a flat pushing device 4, a drying oven 5, and a transfer device 6. The first conveyor belt 1 and the second conveyor belt 2 are arranged opposite each other to form a compact structure, replacing the traditional linear layout and significantly reducing the lateral space occupied. The roll forming machine 3 is located at one end of the first conveyor belt 1 and is used to receive the roll forming mold conveyed by the first conveyor belt 1 and roll the ceramic blank raw material in the roll forming mold. The roll forming machine 3 includes a worktable 31 and a transfer platform 32. The worktable 31 is used for roll forming operations, and the transfer platform 32 is used for temporarily placing the formed ceramic blank. The flat pushing device 4 is installed on the roll forming machine 3 to push the roll forming mold conveyed by the first conveyor belt 1 onto the worktable 31 and to push the roll forming mold on the worktable 31 onto the transfer platform 32. The drying chamber 5 is installed on the second conveyor belt 2 to dry the rolled ceramic blanks. The transfer device 6 has two sets, which are respectively installed at both ends of the second conveyor belt 2 to transfer the ceramic blanks to be dried on the transfer platform 32 to the second conveyor belt 2 and to transfer the dried ceramic blanks on the second conveyor belt 2 to the first conveyor belt 1 for manual blank removal and feeding of ceramic blank raw materials.
[0022] The transfer device 6 includes a transfer frame 61, a transfer base 62, a drive mechanism 63, a clamping mechanism 64, and a moving mechanism 65. The transfer base 62 is disposed on the transfer frame 61. The drive mechanism 63 is disposed between the transfer base 62 and the transfer frame 61 to drive the transfer base 62 to reciprocate along the length direction of the transfer frame 61. The clamping mechanism 64 is disposed on the transfer base 62 to clamp the roll forming mold. The moving mechanism 65 is disposed between the clamping mechanism 64 and the transfer base 62 to drive the clamping mechanism 64 to reciprocate along a direction perpendicular to the length of the transfer frame 61.
[0023] The drive mechanism 63 includes a motor frame 631, a drive shaft 632, a drive motor 633, a drive pulley 634, a driven pulley 635, a timing belt 636, a drive slide rail 637, and a drive slider 638. The motor frame 631 and the drive shaft 632 are mounted on the transfer frame 61. The drive motor 633 is mounted on the motor frame 631. The drive pulley 634 is mounted on the drive motor 633. The driven pulley 635 is mounted on the drive shaft 632. The timing belt 636 is sleeved on the drive pulley 634 and the driven pulley 635. There are two drive slide rails 637, which are arranged opposite each other on the top of the transfer frame 61. There are four drive sliders 638, which are mounted on the bottom of the transfer base 62. Two drive sliders 638 are mounted on each drive slide rail 637. Specifically, the driving pulley 634 and the driven pulley 635 are V-belt pulleys, and the synchronous belt 636 is a V-belt.
[0024] The clamping mechanism 64 includes a clamping base 641, a sliding component 642, a first clamping base 643, a second clamping base 644, a first clamping arm 645, a second clamping arm 646, and a power component 647. The sliding component 642 is disposed on the clamping base 641, the first clamping base 643 and the second clamping base 644 are disposed on the sliding component 642, the first clamping arm 645 is disposed on the first clamping base 643, the second clamping arm 646 is disposed on the second clamping base 644, and the power component 647 is disposed on one side of the clamping base 641. The power component 647 is connected to the first clamping base 643 and the second clamping base 644 respectively to drive the first clamping base 643 and the second clamping base 644 to move closer to each other or further away from each other, thereby clamping or releasing the mold.
[0025] The sliding assembly 642 includes a sliding rail 6421 and a sliding block 6422. There are two sliding rails 6421, which are arranged opposite to each other on the clamping base 641. There are four sliding blocks 6422, with two blocks arranged at the bottom of the first clamping base 643 and the second clamping base 644. The sliding blocks 6422 are mounted on the sliding rails 6421.
[0026] The power assembly 647 includes a power bracket 6471, a power cylinder 6472, a linkage shaft 6473, a linkage gear 6474, and a linkage rack 6475. The power bracket 6471 is mounted on the clamping base 641, the power cylinder 6472 is mounted on the power bracket 6471, the linkage shaft 6473 is rotatably mounted on the clamping base 641, the linkage gear 6474 is mounted on the linkage shaft 6473, and there are two linkage racks 6475. The two linkage racks 6475 are respectively connected to the first clamping base 643 and the second clamping base 644, and the two linkage racks 6475 are meshed with the linkage gear 6474. One of the linkage racks 6475 is connected to the power cylinder 6472. The inner sides of the first clamping arm 645 and the second clamping arm 646 are provided with rubber pads 7, which can prevent the first clamping arm 645 and the second clamping arm 646 from scratching the mold surface when clamping the mold.
[0027] Specifically, when the power cylinder 6472 extends or retracts, it drives the connected rack 6475 to move. Through the transmission of the linkage gear 6474, the other linkage rack 6475 moves in the opposite direction, thereby driving the first clamping base 643, the second clamping base 644, the first clamping arm 645, and the second clamping arm 646 to move closer or further apart, thereby realizing the clamping and releasing of the mold.
[0028] The moving mechanism 65 includes a moving slide rail 651, a moving slider 652, and a moving cylinder 653. There are two moving slide rails 651, which are arranged opposite to each other on the transfer base 62. There are four moving sliders 652, with two moving sliders 652 provided on each moving slide rail 651. The moving cylinder 653 is located on one side of the transfer base 62 and is connected to the clamping base 641 to drive the clamping base 641 to reciprocate along a direction perpendicular to the length of the transfer frame 61.
[0029] The flat-push device 4 includes a first flat-push base 41, a first ball screw linear module 42, a first motor 43, a second flat-push base 44, a second ball screw linear module 45, a second motor 46, a connecting piece 47, a first push arm 48, and a second push arm 49. The first flat-push base 41 is mounted on the roll forming machine 3, the first ball screw linear module 42 is mounted on the first flat-push base 41, the first motor 43 is connected to the first ball screw linear module 42, and the second flat-push base 44 is mounted on the first ball screw linear module 45. The second ball screw linear module 45 is mounted on the top of the first conveyor belt 1 and the second ball screw linear module 45 is mounted on the second flat push base 44. The second motor 46 is connected to the second ball screw linear module 45. The connecting member 47 is mounted on the top of the second ball screw linear module 45. The first push arm 48 and the second push arm 49 are mounted opposite each other on the connecting member 47 to push the roll forming mold conveyed by the first conveyor belt 1 onto the worktable 31 and to push the roll forming mold on the worktable 31 onto the transfer platform 32.
[0030] Photoelectric sensors are provided at both ends of the first conveyor belt 1 and at the location of the transfer platform 32 to detect whether there is a mold at that location.
[0031] The second conveyor belt 2 has multiple stations at its starting end for placing ceramic blanks to be dried, and each station is equipped with a photoelectric sensor to detect whether there is a mold at that location.
[0032] The workflow of this embodiment is as follows:
[0033] A worker removes the dried ceramic blank from the roll forming mold next to the first conveyor belt 1 and feeds the ceramic blank raw material into the roll forming mold. The mold is conveyed towards the roll forming machine 3 along the first conveyor belt 1. The first push arm 48 of the flat pushing device 4 pushes the mold at the end of the first conveyor belt 1 to the worktable 31 of the roll forming machine 3. At the same time, the second push arm 49 of the flat pushing device 4 pushes the roll-formed mold on the worktable 31 of the roll forming machine 3 to the transfer platform 32. A set of clamping mechanisms 64 of the transfer device 6 clamps the mold on the transfer platform 32. The drive mechanism 63 and the... The moving mechanism 65 works together to transfer the molded molds onto the second conveyor belt 2. Multiple rolled molds are continuously transferred onto the second conveyor belt 2 and placed at intervals along a direction perpendicular to the length of the second conveyor belt 2. For example, five molds are transferred continuously. When the number of transferred molds is sufficient, the molds move with the second conveyor belt 2 into the drying chamber 5 for drying. Then, another set of the transfer devices 6 transfers the dried molds on the second conveyor belt 2 back to the first conveyor belt 1. At this time, the dried ceramic blanks are manually removed, and raw materials are put back into the molds. The molds are then conveyed with the first conveyor belt 1 to the rolling molding machine 3 to enter the next production cycle.
[0034] The above are only some specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.
Claims
1. A semi-automatic ceramic production line, characterized in that: The system includes a first conveyor belt, a second conveyor belt, a roll forming machine, a flat pushing device, a drying chamber, and a transfer device. The first and second conveyor belts are arranged opposite to each other. The roll forming machine is located at one end of the first conveyor belt and is used to receive the roll forming mold conveyed by the first conveyor belt and roll the ceramic blank raw material inside the roll forming mold. The roll forming machine includes a worktable and a transfer platform. The flat pushing device is located on the roll forming machine and is used to push the roll forming mold conveyed by the first conveyor belt onto the worktable and to push the roll forming mold on the worktable onto the transfer platform. The drying chamber is located on the second conveyor belt and is used to dry the rolled ceramic blank. The transfer device has two sets, which are respectively located at both ends of the second conveyor belt and are used to transfer the ceramic blank to be dried on the transfer platform to the second conveyor belt and to transfer the dried ceramic blank on the second conveyor belt to the first conveyor belt for manual blank removal and feeding of ceramic blank raw material.
2. The semi-automatic ceramic production line according to claim 1, characterized in that: The transfer device includes a transfer frame, a transfer base, a drive mechanism, a clamping mechanism, and a moving mechanism. The transfer base is disposed on the transfer frame. The drive mechanism is disposed between the transfer base and the transfer frame to drive the transfer base to reciprocate along the length of the transfer frame. The clamping mechanism is disposed on the transfer base to clamp the roll forming mold. The moving mechanism is disposed between the clamping mechanism and the transfer base to drive the clamping mechanism to reciprocate along a direction perpendicular to the length of the transfer frame.
3. The semi-automatic ceramic production line according to claim 2, characterized in that: The drive mechanism includes a motor frame, a drive shaft, a drive motor, a drive pulley, a driven pulley, a timing belt, drive slide rails, and drive sliders. The motor frame and the drive shaft are mounted on the transfer frame. The drive motor is mounted on the motor frame. The drive pulley is mounted on the drive motor. The driven pulley is mounted on the drive shaft. The timing belt is sleeved on the drive pulley and the driven pulley. There are two drive slide rails, which are arranged opposite each other on the top of the transfer frame. There are four drive sliders, which are mounted on the bottom of the transfer base. Two drive sliders are mounted on each drive slide rail.
4. The semi-automatic ceramic production line according to claim 3, characterized in that: The clamping mechanism includes a clamping base, a sliding assembly, a first clamping base, a second clamping base, a first clamping arm, a second clamping arm, and a power assembly. The sliding assembly is disposed on the clamping base, the first clamping base and the second clamping base are disposed on the sliding assembly, the first clamping arm is disposed on the first clamping base, the second clamping arm is disposed on the second clamping base, and the power assembly is disposed on one side of the clamping base. The power assembly is connected to the first clamping base and the second clamping base respectively to drive the first clamping base and the second clamping base to move closer to each other or further apart.
5. The semi-automatic ceramic production line according to claim 4, characterized in that: The sliding assembly includes sliding rails and sliding blocks. There are two sliding rails arranged opposite each other on the clamping base. There are four sliding blocks, with two blocks arranged at the bottom of the first clamping base and the second clamping base. The sliding blocks are mounted on the sliding rails.
6. The semi-automatic ceramic production line according to claim 5, characterized in that: The power assembly includes a power bracket, a power cylinder, a linkage shaft, a linkage gear, and a linkage rack. The power bracket is mounted on the clamping base, the power cylinder is mounted on the power bracket, the linkage shaft is rotatably mounted on the clamping base, the linkage gear is mounted on the linkage shaft, and there are two linkage racks. The two linkage racks are respectively connected to the first clamping base and the second clamping base, and the two linkage racks are meshed with the linkage gear. One of the linkage racks is connected to the power cylinder.
7. The semi-automatic ceramic production line according to claim 6, characterized in that: The inner sides of the first clamping arm and the second clamping arm are provided with rubber pads.
8. The semi-automatic ceramic production line according to claim 7, characterized in that: The moving mechanism includes a moving slide rail, a moving slider, and a moving cylinder. There are two moving slide rails arranged opposite each other on the transfer base. There are four moving sliders, with two moving sliders on each moving slide rail. The moving cylinder is located on one side of the transfer base and is connected to the clamping base to drive the clamping base to reciprocate in a direction perpendicular to the length of the transfer frame.
9. The semi-automatic ceramic production line according to claim 8, characterized in that: The flat-pushing device includes a first flat-pushing base, a first ball screw linear module, a first motor, a second flat-pushing base, a second ball screw linear module, a second motor, a connecting member, a first push arm, and a second push arm. The first flat-pushing base is mounted on the roll forming machine, the first ball screw linear module is mounted on the first flat-pushing base, the first motor is connected to the first ball screw linear module, the second flat-pushing base is mounted on the first ball screw linear module, the second ball screw linear module is mounted on the second flat-pushing base, the second motor is connected to the second ball screw linear module, the connecting member is mounted on the second ball screw linear module, and the first push arm and the second push arm are mounted on the connecting member for flat-pushing the roll forming mold conveyed by the first conveyor belt onto the worktable and flat-pushing the roll forming mold on the worktable onto the transfer platform.