A green block cutting apparatus for brick products

CN224880918UActive Publication Date: 2026-10-23HUBEI XINCHENG SHALE PRODUCTS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521904989.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2026-10-23
Estimated Expiration
2035-09-04

AI Technical Summary

Technical Problem

[0004]针对现有技术的不足,本实用新型提供了一种用于砖块制品的砖坯切割装置,具备调节精度高和使用便捷的优点,解决了现有技术中钢丝绳的固定与调节普遍采用螺母或螺钉等紧固件实现,当需切换砖坯规格时,操作人员需对每根钢丝绳两端的螺母进行独立松紧调节,并同步校准相邻两根钢丝绳之间的间距,不仅调节过程繁琐复杂,而且难以确保钢丝绳之间的间距均匀一致,进而影响砖坯的切割精度和成品质量的问题

Benefits of technology

该用于砖块制品的砖坯切割装置,通过第一电动推杆推动同步调节板,使同步调节板带动连接板转动并推动滑块在滑杆上滑动,进而可以通过钢丝绳固定杆带动钢丝绳移动,可同时对多根钢丝绳的间距进行调节,无需对每根钢丝绳单独操作,大大简化了调节过程,提高了调节效率,且多个间距相等的滑块在同步调节板的作用下可同步移动,进而能够保证调节后相邻钢丝绳之间的间距均匀一致,从而提高了砖坯的切割精度,保证了成品质量。

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Abstract

The utility model relates to the technical field of brick production, and disclose a kind of green brick cutting device for brick product, including cutting table, the cutting table one side surface is fixed with the quantity of two connecting plate;Two The adjusting mechanism for adjusting the spacing between steel wire rope and the quantity of two groups are equipped between the connecting plate. The green brick cutting device for brick product, by first electric push rod synchronous adjusting plate is pushed, makes synchronous adjusting plate drive connecting plate rotation and push slider slide on slide bar, and then can be moved by steel wire rope fixing rod drive steel wire rope, the spacing of multiple steel wire ropes can be adjusted simultaneously, without operating each steel wire rope alone, greatly simplify the adjustment process, improve the adjustment efficiency, and multiple equal spacing sliders can be synchronously moved under the action of synchronous adjusting plate, and then the spacing between adjacent steel wire ropes after adjustment can be guaranteed uniform, so as to improve the cutting precision of green brick, ensure the quality of finished product.
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Description

Technical Field

[0001] This utility model relates to the field of brick production technology, specifically to a brick blank cutting device for brick products. Background Technology

[0002] Brick products are block building materials with specific shapes, sizes and properties, made from inorganic non-metallic materials as the main raw materials through processes such as molding, drying and sintering (or non-firing curing). They are widely used in construction, decoration, road paving and other fields. Brick blank cutting devices are mechanical equipment used in the production process of brick products to cut clay strips or clay into brick blanks that meet the specifications. They are widely used in industrial fields such as brick factories and ceramic factories.

[0003] In existing technologies, the fixing and adjustment of wire ropes are generally achieved using fasteners such as nuts or screws. When it is necessary to change the specifications of brick blanks, the operator needs to adjust the tightness of the nuts at both ends of each wire rope independently and simultaneously calibrate the spacing between adjacent wire ropes. This adjustment process is not only cumbersome and complicated, but also makes it difficult to ensure that the spacing between the wire ropes is uniform, which in turn affects the cutting accuracy of the brick blanks and the quality of the finished product. Therefore, a brick blank cutting device for brick products is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a brick blank cutting device for brick products, which has the advantages of high adjustment accuracy and convenient use. It solves the problem that in the existing technology, the fixing and adjustment of steel wire ropes are generally achieved by fasteners such as nuts or screws. When it is necessary to change the brick blank specifications, the operator needs to adjust the tightness of the nuts at both ends of each steel wire rope independently and simultaneously calibrate the distance between two adjacent steel wire ropes. Not only is the adjustment process cumbersome and complicated, but it is also difficult to ensure that the distance between the steel wire ropes is uniform, which affects the cutting accuracy of the brick blank and the quality of the finished product.

[0005] To achieve the aforementioned objectives of high adjustment accuracy and ease of use, this utility model provides the following technical solution: a brick blank cutting device for brick products, comprising a cutting table, wherein two connecting plates are fixedly installed on one side surface of the cutting table; and between the two connecting plates is an adjustment mechanism, comprising two sets, for adjusting the spacing of the steel wire rope, wherein the two sets of adjustment mechanisms are respectively located at the top and bottom of the connecting plates, and the adjustment mechanism is provided with a locking mechanism; The adjustment mechanism includes an adjustment box fixedly installed between the opposite surfaces of two connecting plates. A slide rod is fixedly installed inside the adjustment box, and a slider is slidably sleeved on the surface of the slide rod. A wire rope fixing rod extending to the outside of the adjustment box is fixedly installed on the lower surface of the slider. A first mounting frame is fixedly installed on the side surface of the adjustment box. Two first electric push rods with output ends penetrating into the adjustment box are fixedly installed inside the first mounting frame. A synchronous adjustment plate is fixedly installed at the output end of the first electric push rod. A connecting plate is rotatably installed on the surface of the synchronous adjustment plate. The side of the connecting plate away from the synchronous adjustment plate is rotatably connected to the side surface of the slider. A wire rope is fixedly installed at the end of the wire rope fixing rod away from the slider.

[0006] Furthermore, the outer surface of the adjustment box is provided with a strip-shaped sliding hole that communicates with the interior of the adjustment box, and the wire rope fixing rod is located inside the strip-shaped sliding hole and extends to the outer surface of the adjustment box through the strip-shaped sliding hole.

[0007] Furthermore, the diameter of the wire rope fixing rod is the same as the inner width of the strip-shaped sliding hole, and the surface of the wire rope fixing rod slides in contact with the inner surface of the strip-shaped sliding hole.

[0008] Furthermore, the number of sliders is six, and the spacing between any two adjacent sliders is equal.

[0009] Furthermore, the locking mechanism includes a second mounting bracket fixedly installed on the upper surface of the adjustment box. Two second electric push rods with their output ends extending into the interior of the adjustment box are fixedly installed on the inner side of the second mounting bracket. A locking pressure plate is fixedly installed on the output end of the second electric push rod. A locking tooth groove is opened on the lower surface of the locking pressure plate, and a locking tooth is fixedly installed on the upper surface of the slider.

[0010] Furthermore, the locking plate is located directly above the slider, and the locking teeth are adapted to the locking tooth groove.

[0011] Furthermore, damping rods are fixedly installed on the surfaces of both connecting plates, and fixed shafts are fixedly installed at the output ends of the damping rods. Tensioning wheels, the same number as the number of wire ropes, are fixedly installed on the surface of the fixed shafts. The wire ropes pass around the tensioning wheels and are fixedly connected to the wire rope fixing rods on the two sets of adjustment mechanisms.

[0012] Furthermore, a fixing plate is fixedly installed on the surface of the cutting table, and two cylinders are fixedly installed on the surface of the fixing plate. A push plate is fixedly installed at the output end of the cylinders, and the lower surface of the push plate slides in contact with the upper surface of the cutting table.

[0013] Compared with the prior art, the present invention provides a brick blank cutting device for brick products, which has the following beneficial effects: This brick blank cutting device for brick products uses a first electric push rod to drive a synchronous adjustment plate, which in turn drives a connecting plate to rotate and pushes a slider to slide on a slide rod. This, in turn, moves the steel wire ropes via a steel wire rope fixing rod. The spacing of multiple steel wire ropes can be adjusted simultaneously without the need for individual operation of each steel wire rope, greatly simplifying the adjustment process and improving efficiency. Furthermore, multiple sliders with equal spacing can move synchronously under the action of the synchronous adjustment plate, ensuring that the spacing between adjacent steel wire ropes is uniform after adjustment. This improves the cutting accuracy of the brick blank and guarantees the quality of the finished product. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structural adjustment mechanism of this utility model; Figure 3 This is a schematic diagram of the structural locking mechanism of this utility model; Figure 4 This is a schematic diagram showing the connection between the synchronous adjustment plate and the slider in this utility model. Figure 5 This is a schematic diagram of the internal structure of the adjustment box of this utility model; Figure 6 This is a schematic diagram of the slider structure of this utility model.

[0015] In the diagram: 1. Cutting table; 2. Connecting plate; 3. Adjusting mechanism; 31. Adjusting box; 32. Slide rod; 33. Slider; 34. Wire rope fixing rod; 35. First mounting bracket; 36. First electric push rod; 37. Synchronous adjusting plate; 38. Connecting plate; 4. Locking mechanism; 41. Second mounting bracket; 42. Second electric push rod; 43. Locking pressure plate; 44. Locking tooth groove; 45. Locking tooth; 5. Strip-shaped sliding hole; 6. Damping rod; 7. Fixed shaft; 8. Tensioning wheel; 9. Fixed plate; 10. Cylinder; 11. Push plate; 12. Wire rope. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-6This embodiment of a brick blank cutting device for brick products includes a cutting table 1. Two connecting plates 2 are fixedly installed on one side surface of the cutting table 1. Between the two connecting plates 2, there are two sets of adjusting mechanisms 3 for adjusting the spacing of the steel wire rope. The two sets of adjusting mechanisms 3 are located at the top and bottom of the connecting plates 2, respectively. A locking mechanism 4 is provided on the adjusting mechanism 3. The adjusting mechanism 3 includes an adjusting box 31 fixedly installed between the opposite sides of the two connecting plates 2. A sliding rod 32 is fixedly installed inside the adjusting box 31. A slider 33 is slidably sleeved on the surface of the sliding rod 32. A steel wire rope fixing rod 34 extending to the outside of the adjustment box 31 is fixedly installed on the lower surface of the adjustment box 31. A first mounting bracket 35 is fixedly installed on the side surface of the adjustment box 31. Two first electric push rods 36 with their output ends penetrating into the adjustment box 31 are fixedly installed inside the first mounting bracket 35. A synchronous adjustment plate 37 is fixedly installed at the output end of the first electric push rod 36. A connecting plate 38 is rotatably installed on the surface of the synchronous adjustment plate 37. The side of the connecting plate 38 away from the synchronous adjustment plate 37 is rotatably connected to the side surface of the slider 33. A steel wire rope 12 is fixedly installed at the end of the steel wire rope fixing rod 34 away from the slider 33.

[0018] In this embodiment, a strip-shaped sliding hole 5 communicating with the interior of the adjustment box 31 is provided on the outer surface of the adjustment box 31. The wire rope fixing rod 34 is located inside the strip-shaped sliding hole 5 and extends to the outer surface of the adjustment box 31 through the strip-shaped sliding hole 5. By setting the strip-shaped sliding hole 5, the wire rope fixing rod 34 can smoothly extend to the outer surface of the adjustment box 31 and move on the adjustment box 31.

[0019] In this embodiment, the diameter of the wire rope fixing rod 34 is the same as the inner width of the strip sliding hole 5. The surface of the wire rope fixing rod 34 slides in contact with the inner surface of the strip sliding hole 5. The cooperation between the wire rope fixing rod 34 and the strip sliding hole 5 can limit the slider 33, which is beneficial for the slider 33 to move along the axial direction of the slider 32 on the surface of the slider 32.

[0020] In this embodiment, there are six sliders 33, and the spacing between two adjacent sliders 33 is equal, so that the spacing between the sliders 33 and the wire rope 12 on the wire rope fixing rod 34 is equal, which makes it easier for the wire rope 12 to cut brick blanks of the same size.

[0021] In this embodiment, the locking mechanism 4 includes a second mounting bracket 41 fixedly installed on the upper surface of the adjustment box 31. Two second electric push rods 42 with their output ends penetrating into the interior of the adjustment box 31 are fixedly installed inside the second mounting bracket 41. A locking pressure plate 43 is fixedly installed at the output end of the second electric push rod 42. A locking tooth groove 44 is provided on the lower surface of the locking pressure plate 43. A locking tooth 45 is fixedly installed on the upper surface of the slider 33. By setting the locking mechanism 4, it is convenient to fix the position of the slider 33 after the spacing of the wire rope 12 is adjusted, so as to ensure that the spacing between multiple wire ropes 12 is consistent.

[0022] In this embodiment, the locking plate 43 is located directly above the slider 33, and the locking tooth 45 is adapted to the locking tooth groove 44 so that the locking tooth 45 can be engaged in the locking tooth groove 44.

[0023] In this embodiment, damping rods 6 are fixedly installed on the surfaces of both connecting plates 2. A fixed shaft 7 is fixedly installed at the output end of the damping rod 6. Tensioning wheels 8, the same number as the steel wire ropes 12, are fixedly installed on the surface of the fixed shaft 7. The steel wire ropes 12 pass around the tensioning wheels 8 and are fixedly connected to the steel wire rope fixing rods 34 on the two sets of adjustment mechanisms 3 respectively. By setting the damping rods 6 and tensioning wheels 8, it is easy to keep the steel wire ropes 12 at a suitable tension.

[0024] In this embodiment, a fixing plate 9 is fixedly installed on the surface of the cutting table 1, and two cylinders 10 are fixedly installed on the surface of the fixing plate 9. A push plate 11 is fixedly installed at the output end of the cylinder 10. The lower surface of the push plate 11 slides in contact with the upper surface of the cutting table 1. By setting the cylinders 10 and the push plate 11, it is convenient to push the brick blank to move on the cutting table 1 and complete the cutting through the steel wire rope 12.

[0025] It should be noted that in this embodiment, the two first electric push rods 36, the second electric push rod 42, and the cylinder 10 are all precisely controlled by a programmable logic controller. Through programming, the synchronous movement of the two first electric push rods 36, the second electric push rod 42, and the cylinder 10 can be realized respectively.

[0026] It should be noted that in this embodiment, lubricating oil is applied between the slider 33 and the slide rod 32, and between the connecting plate 38 and the slider 33 and the synchronous adjustment plate 37.

[0027] The working principle of the above embodiments is as follows: When it is necessary to adjust the spacing between the wire ropes 12 according to different brick specifications, the first electric push rod 36 is activated. As the first electric push rod 36 extends and retracts, the synchronous adjustment plate 37 moves horizontally within the adjustment box 31. When the synchronous adjustment plate 37 moves, it drives the slider 33 to slide on the slide rod 32 via the connecting plate 38. The sliding of the slider 33 drives the wire rope fixing rod 34 and the wire rope 12 to move, thereby realizing the adjustment of the spacing between the wire ropes 12. Since the spacing between two adjacent sliders 33 is equal, under the action of the synchronous adjustment plate 37, all six sliders 33 can move synchronously, thus ensuring that the spacing between adjacent wire ropes 12 is uniform after adjustment. After the spacing adjustment of the wire ropes 12 is completed, the second electric push rod 42 is activated. As the second electric push rod 42 extends downward... The locking plate 43 will move downwards. When the locking plate 43 moves to a certain position, the locking tooth 45 will be embedded in the locking tooth groove 44, thereby firmly locking the slider 33 in the adjusted position, ensuring the stability of the wire rope 12 during the cutting process, and preventing the wire rope 12 from moving due to force during the cutting process. The damping rod 6 can provide a certain resistance, so that the tensioning wheel 8 can play a good tensioning role on the wire rope 12, and avoid the wire rope 12 from becoming loose during the cutting process. When cutting the brick blank, the brick blank is placed on the surface of the cutting table 1, and the cylinder 10 on the surface of the fixing plate 9 is activated. The cylinder 10 pushes the push plate 11 to slide on the upper surface of the cutting table 1, pushing the brick blank towards the wire rope 12 and allowing the brick blank to pass through the wire rope 12, so that the wire rope 12 can complete the cutting of the brick blank when the brick blank passes through.

[0028] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional known device such as a computer that performs control functions, and the existing publicly available power connection technologies are not described in detail in the text.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A brick blank cutting device for brick products, comprising a cutting table (1), wherein two first connecting plates (2) are fixedly installed on one side surface of the cutting table (1); characterized in that: Two sets of adjustment mechanisms (3) are provided between the two first connecting plates (2) for adjusting the wire rope spacing. The two sets of adjustment mechanisms (3) are located at the top and bottom of the first connecting plates (2) respectively. The adjustment mechanism (3) is provided with a locking mechanism (4). The adjustment mechanism (3) includes an adjustment box (31) fixedly installed between the opposite surfaces of two first connecting plates (2). A slide rod (32) is fixedly installed inside the adjustment box (31). A slider (33) is slidably sleeved on the surface of the slide rod (32). A wire rope fixing rod (34) extending to the outside of the adjustment box (31) is fixedly installed on the lower surface of the slider (33). A first mounting frame (35) is fixedly installed on the side surface of the adjustment box (31). Two first electric push rods (36) with their output ends penetrating into the adjustment box (31) are fixedly installed inside the first mounting frame (35). A synchronous adjustment plate (37) is fixedly installed at the output end of the first electric push rod (36). A second connecting plate (38) is rotatably installed on the surface of the synchronous adjustment plate (37). The side of the second connecting plate (38) away from the synchronous adjustment plate (37) is rotatably connected to the side surface of the slider (33). A wire rope (12) is fixedly installed at the end of the wire rope fixing rod (34) away from the slider (33).

2. The brick blank cutting device for brick products according to claim 1, characterized in that: The outer surface of the adjustment box (31) is provided with a strip-shaped sliding hole (5) that communicates with the inside of the adjustment box (31). The wire rope fixing rod (34) is located inside the strip-shaped sliding hole (5) and extends to the outer surface of the adjustment box (31) through the strip-shaped sliding hole (5).

3. A brick blank cutting device for brick products according to claim 2, characterized in that: The diameter of the wire rope fixing rod (34) is the same as the inner width of the strip sliding hole (5), and the surface of the wire rope fixing rod (34) slides in contact with the inner surface of the strip sliding hole (5).

4. A brick blank cutting device for brick products according to claim 1, characterized in that: The number of sliders (33) is six, and the spacing between any two adjacent sliders (33) is equal.

5. A brick blank cutting device for brick products according to claim 1, characterized in that: The locking mechanism (4) includes a second mounting bracket (41) fixedly installed on the upper surface of the adjustment box (31). Two second electric push rods (42) with their output ends penetrating into the interior of the adjustment box (31) are fixedly installed on the inner side of the second mounting bracket (41). A locking pressure plate (43) is fixedly installed on the output end of the second electric push rod (42). A locking tooth groove (44) is opened on the lower surface of the locking pressure plate (43). A locking tooth (45) is fixedly installed on the upper surface of the slider (33).

6. A brick blank cutting device for brick products according to claim 5, characterized in that: The locking plate (43) is located directly above the slider (33), and the locking tooth (45) is adapted to the locking tooth groove (44).

7. A brick blank cutting device for brick products according to claim 1, characterized in that: Damping rods (6) are fixedly installed on the surfaces of the two first connecting plates (2). A fixed shaft (7) is fixedly installed at the output end of the damping rod (6). Tensioning wheels (8) with the same number as the wire ropes (12) are fixedly installed on the surface of the fixed shaft (7). The wire ropes (12) pass around the tensioning wheels (8) and are fixedly connected to the wire rope fixing rods (34) on the two sets of adjustment mechanisms (3).

8. A brick blank cutting device for brick products according to claim 1, characterized in that: A fixing plate (9) is fixedly installed on the surface of the cutting table (1). Two cylinders (10) are fixedly installed on the surface of the fixing plate (9). A push plate (11) is fixedly installed at the output end of the cylinder (10). The lower surface of the push plate (11) slides in contact with the upper surface of the cutting table (1).