Energy-saving automatic porcelain clay refining device

Abstract

The utility model discloses an energy -conserving automatic porcelain mud refining device, include: support support, vacuum mud mill, vacuum mud mill is placed in the support support top one end, vacuum mud mill includes the stirring chamber, the inside rotation of stirring chamber is connected with two turnover pressure plate, is used for extruding material downward and preventing mud material flying, one end of stirring chamber is fixed with vacuum chamber, one end of vacuum chamber is fixed with extrusion port, portal frame, portal frame slip is placed in the outside of support support, the utility model has the advantageous effects that: portal frame realizes the slip through transmission belt subassembly, and clamping part can be liftable and set up in the middle part of portal frame, can automatically complete the discharging, handling and circulating mud of mud material, and the operation of circulating mud is carried out to the mud material that carries up and conveys to the stirring chamber in the portal frame drive clamping part, avoids the tedious and time -consuming of manual handling, and improves the mud efficiency.

Description

Technical Field

[0001] This utility model relates to the field of porcelain clay refining technology, specifically to an energy-saving and automated porcelain clay refining device. Background Technology

[0002] Ceramics are various products made from natural clay and various natural minerals as the main raw materials, through a series of fine processing steps, including crushing and mixing, shaping, and firing. In the ceramic production process, the raw materials must first be crushed and ground, then aged, and after aging, they need to be preliminarily dehydrated before they can be made into clay strips.

[0003] However, the initially prepared clay often has some quality defects, such as internal pores and air bubbles. These defects may not have a significant impact on the production of ordinary ceramic products, but they will seriously affect the quality and performance of precision ceramic products. Therefore, in order to meet the stringent quality requirements of precision ceramic products, the clay must undergo further refining. However, most of the refining equipment currently available on the market is independent and has relatively limited functionality. During the process, in order to achieve higher uniformity and smoothness of the clay, it needs to be repeatedly kneaded and processed. During this process, two or more sets of equipment need to work simultaneously. Clay is extruded from one machine and transported to another refining machine by hand. This manual labor and simultaneous operation of multiple machines not only leads to high production costs, but also results in low production efficiency due to the limitations of manual operation, making it difficult to meet the needs of large-scale production. Utility Model Content

[0004] The purpose of this invention is to provide an energy-saving and automated porcelain clay refining device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving automated porcelain clay refining device, comprising:

[0006] Support bracket;

[0007] A vacuum pumice machine is placed at one end of the top of the support bracket. The vacuum pumice machine includes a mixing chamber. Inside the mixing chamber, two tilting pressure plates are rotatably connected to squeeze the material downwards and prevent the pumice from flying out. A vacuum chamber is fixedly connected to one end of the mixing chamber, and an extrusion port is fixedly connected to one end of the vacuum chamber.

[0008] The gantry frame is slidably positioned on the outside of the support bracket. A transmission belt assembly for driving the gantry frame to move is installed on the outside of the support bracket. A clamping part is provided in the middle of the gantry frame for unloading and transporting mud for recycling and kneading.

[0009] Preferably, the mixing chamber is rotatably connected to two extrusion screws, and the two extrusion screws and two tilting plates are all connected by gear transmission. One of the tilting plates is connected to the extrusion screw located above it by chain transmission.

[0010] Preferably, a lifting frame is vertically slidably connected to the outer side of the extrusion port, a cutting steel wire is fixedly connected to the end of the lifting frame, and a second cylinder is fixedly connected to the middle of the support bracket, with the output end of the second cylinder fixedly connected to the lifting frame.

[0011] Preferably, guide rails are fixed to both sides of the support bracket, and sliders are fixed to the outer side of the guide rails, with the sliders being fixed to the inner wall of the gantry frame.

[0012] Preferably, there are two drive belt assemblies, which are respectively placed on both sides of the support bracket. The drive belt assembly includes two pulleys and a drive belt for driving the two pulleys. The two pulleys are connected by a rotating shaft. A motor for driving the rotating shaft is fixed to the outside of the support bracket. The outside of the drive belt is fixed to the slider by a metal plate.

[0013] Preferably, cylinders are fixedly connected to both sides of the gantry frame, a sliding groove is provided in the middle of the gantry frame, and a lifting beam is vertically slidably connected inside the sliding groove. The output end of cylinder is fixedly connected to the lifting beam, and a linear module is fixedly connected to the bottom of the lifting beam.

[0014] Preferably, the clamping part includes a clamping frame fixedly connected to the linear module moving slide, and a dual-axis cylinder is fixedly connected to both sides of the clamping frame, with a clamping plate fixedly connected to the output end of the dual-axis cylinder.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: Two flip-over pressure plates are set in the mixing chamber. When they move towards the center at the same time, they can squeeze the mud downwards. Combined with the extrusion screw's extrusion mixing action, the mud is fully stirred and mixed. The vacuum chamber and vacuum pump are used to extract air from the mud, effectively removing air from the mud and reducing air bubbles and pores. The gantry frame slides through a transmission belt assembly. The clamping part can be raised and lowered in the middle of the gantry frame, which can automatically complete the mud feeding, transportation, and cyclic mud-making operations. The gantry frame drives the clamping part to cyclically lift and transport the mud to the mixing chamber for repeated extrusion and mud-making operations, avoiding the tedious and time-consuming manual transportation and improving mud-making efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the gantry frame of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the flip-over pressure plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the clamping part of this utility model;

[0020] Figure 5 This is a schematic diagram of the lifting frame of this utility model;

[0021] Figure 6 This is a schematic diagram of the internal structure of the mixing chamber of this utility model.

[0022] In the diagram: 1. Support bracket; 2. Transmission belt assembly; 3. Guide rail; 4. Slider; 5. Gantry frame; 6. Lifting beam; 7. Cylinder 1; 8. Linear module; 9. Clamping frame; 10. Clamping plate; 11. Dual-shaft cylinder; 12. Mixing chamber; 13. Tilting pressure plate; 14. Extrusion screw; 15. Vacuum chamber; 16. Extrusion port; 17. Cylinder 2; 18. Lifting frame; 19. Cutting wire. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 , 2 As shown in Figures 3, 4, and 5, this utility model provides a technical solution: an energy-saving automated porcelain clay refining device, comprising: a support bracket 1, with two belt conveyors installed on the top of the support bracket 1 and below the gantry frame 5; a vacuum clay refining machine fixedly connected to one end of the top of the support bracket 1, the vacuum clay refining machine including a mixing chamber 12, with two rotating pressure plates 13 rotatably connected inside the mixing chamber 12 for downward squeezing of materials and preventing clay from flying out, a vacuum chamber 15 fixedly connected to one end of the mixing chamber 12, and an extrusion port 16 fixedly connected to one end of the vacuum chamber 15; the gantry frame 5 is slidably placed outside the support bracket 1, with a transmission belt assembly 2 for driving the gantry frame 5 to move installed on the outside of the support bracket 1, and a clamping part raised and lowered in the middle of the gantry frame 5 for feeding and transporting clay for circulating clay refining.

[0025] It should be noted that in this embodiment, a power distribution cabinet and a controller are provided. When the mud enters the mixing chamber 12, the two flipping pressure plates 13 move towards the center at the same time, flipping and squeezing the mud downwards. The mud is squeezed and mixed by the extrusion screw 14 inside the mixing chamber 12, and then transported to the vacuum chamber 15 by the extrusion screw 14. The vacuum chamber 15 is evacuated by a vacuum pump and corresponding pipes to remove the air from the mud. Then, under the squeezing action of the extrusion screw 14, the mud is extruded from the center of the extrusion port 16 and falls onto the top of the belt conveyor for forward transport. The mud needs to be kneaded multiple times after kneading. The gantry frame 5 drives the clamping part to lift and transport the mud back to the mixing chamber 12 for repeated kneading and squeezing operations. This can save transportation time and reduce the idle time of the mud kneader. During the kneading and extrusion, the mud can be transported to the receiving position at the end of the support bracket 1 by the gantry frame 5 and the clamping part.

[0026] In one embodiment, two extrusion screws 14 are rotatably connected inside the mixing chamber 12. The two extrusion screws 14 and two tilting plates 13 are all connected by gear transmission. One of the tilting plates 13 is connected to the extrusion screw 14 located above it by chain transmission.

[0027] It should be noted that in this embodiment, gears are fixedly connected to the ends of both the extrusion screw 14 and the tilting plate 13. Two adjacent gears are placed in the gearbox and meshed. A drive motor is fixedly connected to one side of the support bracket 1. The drive motor is connected to one of the extrusion screws 14 through a belt and pulley. The drive motor drives the extrusion screw 14 to rotate. Under the transmission of the gears, the two extrusion screws 14 rotate simultaneously toward the center of the mixing chamber 12. One of the extrusion screws 14 drives one of the tilting plates 13 to rotate through a sprocket and chain. Under the action of the corresponding gears, the two tilting plates 13 move toward the center at the same time, thereby squeezing and pushing the mud to the bottom of the mixing chamber 12.

[0028] In one embodiment, a lifting frame 18 is vertically slidably connected to the outside of the extrusion port 16, a cutting wire 19 is fixedly connected to the end of the lifting frame 18, and a cylinder 17 is fixedly connected to the middle of the support bracket 1, with the output end of the cylinder 17 fixedly connected to the lifting frame 18.

[0029] It should be noted that, in this embodiment, an infrared sensor is fixed to one side of the top of the belt conveyor. When the end of the extruded mud material corresponds to the infrared sensor, under the action of the controller, the lifting frame 18 driven by the cylinder 2 17 moves downward. The lifting frame 18 drives the cutting wire 19 to move downward at the end of the extrusion port 16, thereby cutting the mud material into segments through the cutting wire 19.

[0030] In one embodiment, guide rails 3 are fixed to both sides of the support bracket 1, and sliders 4 are fixed to the outer side of the guide rails 3. The sliders 4 are fixed to the inner wall of the gantry frame 5. Two transmission belt assemblies 2 are provided and are respectively placed on both sides of the support bracket 1. The transmission belt assembly 2 includes two pulleys and a transmission belt for driving the two pulleys. The two pulleys are connected by a rotating shaft. A motor for driving the rotating shaft is fixed to the outer side of the support bracket 1, and the outer side of the transmission belt is fixed to the sliders 4 through a metal plate.

[0031] It should be noted that, in this embodiment, when adjusting the position of the gantry frame 5, the motor drives the rotating shaft to rotate, the rotating shaft drives the pulley to rotate, and the pulley drives the other pulley to rotate via a belt. During this period, the transmission belt drives the slider 4 to slide along the guide rail 3, and the guide rail 3 drives the gantry frame 5 to move along the length of the support bracket 1, thereby moving the clamped mud towards the mixing chamber 12 or the material collection position.

[0032] In one embodiment, cylinders 7 are fixedly connected to both sides of the gantry frame 5, a slide groove is provided in the middle of the gantry frame 5, and a lifting beam 6 is vertically slidably connected inside the slide groove. The output end of cylinder 7 is fixedly connected to the lifting beam 6, and a linear module 8 is fixedly connected to the bottom of the lifting beam 6. The clamping part includes a clamping frame 9 fixedly connected to the moving slide of the linear module 8. Dual-axis cylinders 11 are fixedly connected to both sides of the clamping frame 9, and a clamping plate 10 is fixedly connected to the output end of the dual-axis cylinders 11.

[0033] It should be noted that in this embodiment, a metal rod is fixedly connected to the middle of the chute, and the lifting beam 6 is slidably connected to the metal rod. When picking up material, the mud is placed above the belt conveyor located at the end of the support bracket 1. The cylinder 7 drives the lifting beam 6 to move downward. The lifting beam 6 drives the clamping frame 9 to move downward through the linear module 8. The clamping frame 9 drives the clamping plate 10 to move downward. The dual-shaft cylinder 11 drives the clamping plate 10 to move towards the middle at the same time, thereby clamping the mud. The mud is lifted by the extension of the cylinder 7. With the help of the transmission belt assembly 2, the mud can be transported to the top of the mixing chamber 12 and placed inside the mixing chamber 12. When it is necessary to transport the mud to other conveying mechanisms, the clamping frame 9 is placed at the end of the linear module 8 through the linear module 8, so that the clamping plate 10 extends from the end of the support bracket 1, thereby facilitating its placement on other conveying lines.

[0034] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving automated porcelain clay refining device, characterized in that: include: Support bracket (1); A vacuum pumice machine is placed at one end of the top of the support bracket (1). The vacuum pumice machine includes a mixing chamber (12). The mixing chamber (12) has two rotating pressure plates (13) rotatably connected inside to squeeze the material downward and prevent the mud from flying out. A vacuum chamber (15) is fixedly connected to one end of the mixing chamber (12), and an extrusion port (16) is fixedly connected to one end of the vacuum chamber (15). The gantry frame (5) is slidably placed on the outside of the support bracket (1). A transmission belt assembly (2) for driving the gantry frame (5) to move is installed on the outside of the support bracket (1). A clamping part is provided in the middle of the gantry frame (5) for feeding and transporting mud materials for recycling and kneading.

2. The energy-saving automated porcelain clay refining device according to claim 1, characterized in that: The mixing chamber (12) is rotatably connected to two extrusion screws (14). The two extrusion screws (14) and two flip plates (13) are all connected by gear transmission. One of the flip plates (13) is connected to the extrusion screw (14) located above it by chain transmission.

3. The energy-saving automated porcelain clay refining device according to claim 1, characterized in that: A lifting frame (18) is vertically slidably connected to the outside of the extrusion port (16). A cutting wire (19) is fixedly connected to the end of the lifting frame (18). A cylinder (17) is fixedly connected to the middle of the support bracket (1). The output end of the cylinder (17) is fixedly connected to the lifting frame (18).

4. The energy-saving automated porcelain clay refining device according to claim 1, characterized in that: The support bracket (1) has guide rails (3) fixedly connected to both sides, and a slider (4) is fixedly connected to the outer side of the guide rail (3). The slider (4) is fixedly connected to the inner wall of the gantry frame (5).

5. The energy-saving automated porcelain clay refining device according to claim 4, characterized in that: The transmission belt assembly (2) has two parts and is respectively placed on both sides of the support bracket (1). The transmission belt assembly (2) includes two pulleys and a transmission belt for driving the two pulleys. The two pulleys are connected by a rotating shaft. A motor for driving the rotating shaft is fixed to the outside of the support bracket (1). The outside of the transmission belt is fixed to the slider (4) by a metal plate.

6. The energy-saving automated porcelain clay refining device according to claim 1, characterized in that: Both sides of the gantry (5) are fixedly connected to cylinder 1 (7). A sliding groove is opened in the middle of the gantry (5). A lifting beam (6) is vertically slidably connected inside the sliding groove. The output end of cylinder 1 (7) is fixedly connected to the lifting beam (6). A linear module (8) is fixedly connected to the bottom of the lifting beam (6).

7. The energy-saving automated porcelain clay refining device according to claim 6, characterized in that: The clamping part includes a clamping frame (9) fixedly connected to the moving slide of the linear module (8). Both sides of the clamping frame (9) are fixedly connected to a dual-axis cylinder (11), and the output end of the dual-axis cylinder (11) is fixedly connected to a clamping plate (10).

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