PE material production mixing device
Patent Information
- Application Number
- CN202522250389.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0005]本实用新型提供一种PE材料生产混料装置,旨在解决目前使用的一些混料装置不便防堵排料的问题
搅拌杆转动会使得主搅拌叶、刮板和副搅拌叶转动,对壳体内部的物料进行充分搅动,并避免粉状物料在壳体内壁的粘附,同时螺旋杆转动将下料管内部的往上螺旋输送,进而可对壳体内部底端的物料往上输送,使得可以更为充分对其底部物料进行搅动,提高混匀效果,同时伺服电机工作使得螺旋杆反向转动后,可对混匀后的物料往下螺旋加压输送,使其可以更为顺畅且快速通过排料管排出,提高其排料速率。
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Figure CN224880986U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of PE material production technology, and in particular relates to a PE material production mixing device. Background Technology
[0002] Polyethylene (PE) is one of the most widely used thermoplastics, and is widely used in the manufacture of various products such as pipes, films, and packaging boards. In the production process of PE products, PE resin granules are usually thoroughly mixed with various additives such as color masterbatch and anti-aging agents for further processing.
[0003] Chinese patent CN214266564U discloses a mixing machine for PE pipe production. The paper describes a machine that includes a barrel and an electrical control box. The control box has two sets of switch buttons. A protective mechanism is located on the front of the control box, comprising a locking block and a protective cover. The locking block has a slot inside. A hinge is provided between one end of the protective cover and the control box. A baffle and a mounting block are located at the other end of the protective cover. A movable groove is provided inside the mounting block, and a movable strip is provided inside the movable groove. One end of the movable strip can pass through the slot. This invention, through its designed protective mechanism, facilitates the protection of the switch buttons. The protective cover protects the switch buttons, preventing accidental activation by operators and ensuring the mixing machine does not stop. This design also facilitates operation and improves the mixing efficiency and production progress of the mixing machine.
[0004] However, the above-mentioned scheme is not convenient for preventing material blockage during discharge. After the mixing is completed, due to the light weight of PE material, the powdery or granular material is prone to blockage at the discharge port, which will reduce the overall discharge rate. At the same time, the material at the bottom of the machine is not easy to turn over, requiring a longer mixing time and reducing the overall work efficiency. Therefore, it is necessary to design a PE material production mixing device. Utility Model Content
[0005] This utility model provides a mixing device for PE material production, which aims to solve the problem that some currently used mixing devices are inconvenient to prevent clogging and discharge.
[0006] This utility model is implemented as follows: a PE material production mixing device includes a fixed frame; a controller fixedly connected to one side of the inner top wall of the fixed frame; a housing fixedly connected to the top of the fixed frame; a top cover fixedly connected to the top of the housing by bolts; a feed hopper fixedly connected to the top of the top cover; a discharge pipe fixedly connected to the bottom of the housing; a discharge pipe fixedly connected to the lower end of one side of the discharge pipe; a servo motor fixedly connected to the bottom of the discharge pipe; the output end of the servo motor extending into the interior of the discharge pipe and fixedly connected to a rotating rod by a coupling; a stirring rod provided at the top of the rotating rod; a spiral rod fixedly connected to the lower end of the surface of the stirring rod; and a main stirring blade fixedly connected to the upper end of the surface of the stirring rod; and an installation assembly assembled between the stirring rod and the rotating rod, the installation assembly being used to assemble and disassemble the stirring rod.
[0007] Preferably, the main stirring blades are distributed at equal angles and intervals on the surface of the stirring rod, and the main stirring blades are arranged in a crisscross and inclined manner.
[0008] Preferably, an auxiliary stirring blade is fixedly connected to the lower end of the stirring rod surface at an equal angle, and one end of the auxiliary stirring blade is welded to the surface of the stirring rod in an integrated structure.
[0009] Preferably, a scraper is welded to one end of the auxiliary stirring blade, and the scraper is in contact with the inner wall of the shell.
[0010] Preferably, the mounting assembly includes: a slot formed at the top of the rotating rod, the inner bottom wall of the slot having a bolt hole; a locking block fixedly connected to the bottom end of the stirring rod, the stirring rod having a vertical groove inside, a vertical rod movably connected inside the vertical groove, passing through the stirring rod and the locking block, and a fixing bolt fixedly connected at the bottom end of the vertical rod to the bolt hole having a threaded engagement.
[0011] Preferably, a sealing plug is engaged at the upper end of the vertical groove, and the area of the cross-section of the top of the sealing plug is larger than the area of the cross-section of the opening of the vertical groove.
[0012] Preferably, the card block and the card slot form an engaging structure, and the card block and the card slot are cross-shaped.
[0013] Compared with related technologies, the PE material production mixing device provided by this utility model has the following beneficial effects: The rotation of the stirring rod causes the main stirring blade, scraper, and auxiliary stirring blade to rotate, thoroughly agitating the material inside the shell and preventing powdery material from adhering to the inner wall of the shell. At the same time, the rotation of the screw rod spirals and conveys the material inside the feed pipe upwards, thereby conveying the material at the bottom of the shell upwards, allowing for more thorough agitation of the material at the bottom and improving the mixing effect. Meanwhile, the operation of the servo motor causes the screw rod to rotate in the opposite direction, which spirals and pressurizes the mixed material downwards, allowing it to be discharged more smoothly and quickly through the discharge pipe, increasing its discharge rate.
[0014] By utilizing the engagement between the locking block and the slot, and the threaded engagement between the fixing bolt and the bolt hole, the mixing rod and the rotating rod can be disassembled and assembled, making it easy to remove the main mixing blade, scraper, auxiliary mixing blade and mixing rod for thorough cleaning or maintenance. Attached Figure Description
[0015] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a bottom view of the structure of this utility model; Figure 4 This is a schematic diagram of a partial explosion at the stirring rod and screw rod of this utility model; Figure 5 This is a partial exploded cross-sectional view of the mounting component of this utility model.
[0016] In the diagram: 1. Feed hopper; 2. Top cover; 3. Main stirring blade; 4. Scraper; 5. Secondary stirring blade; 6. Spiral rod; 7. Mounting assembly; 701. Vertical groove; 702. Fixing bolt; 703. Vertical rod; 704. Sealing plug; 705. Locking block; 706. Bolt hole; 707. Locking groove; 8. Servo motor; 9. Fixing frame; 10. Discharge pipe; 11. Feed pipe; 12. Housing; 13. Stirring rod; 14. Controller; 15. Rotating rod. Detailed Implementation
[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0018] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Example 1
[0019] A preferred embodiment of the PE material production mixing device provided by this utility model is, for example... Figures 1 to 5 As shown: A PE material production mixing device includes a fixed frame 9; a controller 14 fixedly connected to one side of the inner top wall of the fixed frame 9; a housing 12 fixedly connected to the top of the fixed frame 9; a top cover 2 fixedly connected to the top of the housing 12 by bolts; a feed hopper 1 fixedly connected to the top of the top cover 2; a discharge pipe 11 fixedly connected to the bottom of the housing 12; a discharge pipe 10 fixedly connected to the lower end of one side of the discharge pipe 11; a servo motor 8 fixedly connected to the bottom of the discharge pipe 11; the output end of the servo motor 8 extends into the interior of the discharge pipe 11 and is fixedly connected to a rotating rod 15 by a coupling; a stirring rod 13 is provided at the top of the rotating rod 15; a spiral rod 6 is fixedly connected to the lower end of the surface of the stirring rod 13; and a main stirring blade 3 is fixedly connected to the upper end of the surface of the stirring rod 13; and an installation assembly 7 assembled between the stirring rod 13 and the rotating rod 15, which is used to assemble and disassemble the stirring rod 13.
[0020] It should be noted that some existing PE material production mixing devices still have certain shortcomings in actual use. After mixing, due to the light weight of PE material, powdery or granular materials are prone to clogging at the discharge port, which will reduce the overall discharge rate. At the same time, the material at the bottom of the machine is not easy to turn over, requiring a longer mixing time and reducing the overall work efficiency.
[0021] In a further preferred embodiment of the present invention, the main stirring blades 3 are distributed at equal angles and intervals on the surface of the stirring rod 13, and the main stirring blades 3 are arranged in a crisscross and inclined manner.
[0022] In this embodiment, the main stirring blades 3, which are arranged in a cross and inclined manner, are used to more thoroughly stir and mix the material inside the shell 12.
[0023] In a further preferred embodiment of the present invention, a secondary stirring blade 5 is fixedly connected at an equal angle to the lower end of the surface of the stirring rod 13, and one end of the secondary stirring blade 5 is welded to the surface of the stirring rod 13 in an integrated structure.
[0024] In this embodiment, the auxiliary stirring blade 5 is used to facilitate the stirring of the material at the lower end of the shell 12.
[0025] In a further preferred embodiment of the present invention, a scraper 4 is welded to one end of the auxiliary stirring blade 5, and the scraper 4 is in contact with the inner wall of the housing 12.
[0026] In this embodiment, the scraper 4 is used to prevent powdery materials from adhering to the inner wall of the housing 12. Example 2
[0027] Based on Example 1, a preferred embodiment of the PE material production mixing device provided by this utility model is as follows: Figures 1 to 5 As shown: The mounting component 7 includes: a slot 707 opened at the top of the rotating rod 15, and a bolt hole 706 opened in the inner bottom wall of the slot 707; a locking block 705 fixedly connected to the bottom end of the stirring rod 13; a vertical groove 701 opened inside the stirring rod 13; a vertical rod 703 movably connected inside the vertical groove 701, passing through the stirring rod 13 and the locking block 705; and a fixing bolt 702 fixedly connected to the bottom end of the vertical rod 703, which is threadedly engaged with the bolt hole 706.
[0028] In this embodiment, the disassembly and assembly of the stirring rod 13 and the rotating rod 15 are achieved by using the engagement between the locking block 705 and the slot 707, and by using the thread engagement between the fixing bolt 702 and the bolt hole 706.
[0029] In a further preferred embodiment of the present invention, a sealing plug 704 is engaged at the upper end of the vertical groove 701, and the area of the top cross-section of the sealing plug 704 is greater than the area of the opening cross-section of the vertical groove 701.
[0030] In this embodiment, the top of the vertical groove 701 can be sealed by the engaging sealing plug 704 to prevent material from entering the interior of the vertical groove 701.
[0031] In a further preferred embodiment of the present invention, the card block 705 and the card slot 707 form an engaging structure, and the card block 705 and the card slot 707 are cross-shaped.
[0032] In this embodiment, the reliability of the initial engagement and fixation between the stirring rod 13 and the rotating rod 15 is improved by utilizing the engagement between the cross-shaped locking block 705 and the slot 707.
[0033] In summary, firstly, different materials are added into the shell 12 through the feed hopper 1. Then, the servo motor 8 is started to drive the rotating rod 15 to rotate, which in turn causes the stirring rod 13 to rotate, causing the main stirring blade 3, the auxiliary stirring blade 5 and the spiral rod 6 to rotate, stirring and mixing the materials inside the shell 12. The rotation of the spiral rod 6 can also spirally transport the materials at the bottom of the shell 12 upwards, further improving the mixing effect. In addition, the rotation of the scraper 4 can prevent the powdery materials from adhering and remaining on the inner wall of the shell 12. After mixing, the servo motor 8 can be activated to make the screw rod 6 rotate in the opposite direction, so as to pressurize the material at the lower end of the shell 12 and convey it downward, so that it can be discharged more smoothly through the discharge pipe 10, avoiding material blockage and ensuring the material discharge rate. Simultaneously, after opening the top cover 2, the sealing plug 704 can be opened. The vertical rod 703 can be rotated with appropriate tools to rotate the fixing bolt 702 until it is completely disengaged from the bolt hole 706. Then, the stirring rod 13 can be pulled upwards to completely disengage the locking block 705 from the slot 707, making it easy to remove the main stirring blade 3, scraper 4, auxiliary stirring blade 5, and stirring rod 13 for thorough cleaning or maintenance. During installation, the locking block 705 is locked into the slot 707, and the vertical rod 703 is rotated in the opposite direction to tighten the fixing bolt 702 into the bolt hole 706, achieving a secure installation between the stirring rod 13 and the rotating rod 15. Then, the sealing plug 704 is locked into the vertical groove 701 to seal the top of the vertical groove 701 and prevent material from entering the interior of the vertical groove 701.
[0034] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0035] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A mixing device for producing PE materials, characterized in that, include: Fixture (9); A controller (14) is fixedly connected to one side of the inner top wall of the fixed frame (9). A housing (12) is fixedly connected to the top of the fixed frame (9). A top cover (2) is fixedly connected to the top of the housing (12) by bolts. A feed hopper (1) is fixedly connected to the top of the top cover (2). A discharge pipe (11) is fixedly connected to the bottom of the housing (12). A discharge pipe (10) is fixedly connected to the lower end of one side of the discharge pipe (11). A servo motor (8) is fixedly connected to the bottom end of the feed pipe (11). The output end of the servo motor (8) extends into the interior of the feed pipe (11) and is fixedly connected to a rotating rod (15) via a coupling. A stirring rod (13) is provided at the top of the rotating rod (15). A spiral rod (6) is fixedly connected to the lower end of the surface of the stirring rod (13), and a main stirring blade (3) is fixedly connected to the upper end of the surface of the stirring rod (13). An assembly (7) is fitted between the stirring rod (13) and the rotating rod (15), the assembly (7) being used to assemble and disassemble the stirring rod (13).
2. The PE material production mixing device as described in claim 1, characterized in that, The main stirring blades (3) are distributed at equal angles and at equal intervals on the surface of the stirring rod (13), and the main stirring blades (3) are arranged in a cross and inclined manner.
3. The PE material production mixing device as described in claim 1, characterized in that, The lower end of the surface of the stirring rod (13) is fixedly connected with a secondary stirring blade (5) at an equal angle, and one end of the secondary stirring blade (5) is welded to the surface of the stirring rod (13) in an integrated structure.
4. The PE material production mixing device as described in claim 3, characterized in that, A scraper (4) is welded to one end of the auxiliary stirring blade (5), and the scraper (4) is in contact with the inner wall of the shell (12).
5. The PE material production mixing device as described in claim 1, characterized in that, The installation component (7) includes: A slot (707) is provided at the top of the rotating rod (15), and a bolt hole (706) is provided on the inner bottom wall of the slot (707). A locking block (705) is fixedly connected to the bottom end of the stirring rod (13). A vertical groove (701) is provided inside the stirring rod (13). A vertical rod (703) that passes through the stirring rod (13) and the locking block (705) is movably connected inside the vertical groove (701). A fixing bolt (702) that is threaded into the bolt hole (706) is fixedly connected to the bottom end of the vertical rod (703).
6. The PE material production mixing device as described in claim 5, characterized in that, The upper end of the vertical groove (701) is fitted with a sealing plug (704), and the area of the top cross-section of the sealing plug (704) is greater than the area of the opening cross-section of the vertical groove (701).
7. The PE material production mixing device as described in claim 5, characterized in that, The card block (705) and the card slot (707) form an engaging structure, and the card block (705) and the card slot (707) are cross-shaped.
Citation Information
Patent Citations
Mixer for PE pipe production
CN214266564U