A particle machine forming device

CN224881059UActive Publication Date: 2026-10-23DONGGUAN CHAOYUE ELECTRONIC PROD CO LTD
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Patent Information

Application Number
CN202522190711.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-23
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0002]在电子材料包装过程中,大多通过粒子机对塑料颗粒进行热加工处理并形成电子包装材料以便于对电子材料进行包装,现有的粒子机出料速度快、产能高,但其品质稳定性较低,主要原因是包装材料在成型时的温度波动较大,这种产品成型温度的偏差导致产品在出品时厚度不均匀,因此需要进行改进

Benefits of technology

[0014]本实用新型技术方案通过在加热风嘴上设置弧形状的加热面,通过加热风枪对成型模头进行热风加热,以提高包装材料在成型时的温度,通过加热风枪上的热风对包装材料进行出料均匀加热,提高包装材料成型的平稳性,进而提高加工效率和加工稳定性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to electronic packaging material technical field discloses a kind of particle machine forming devices, including cabinet, and cabinet is provided with forming module and heating module, forming module includes forming die head and die head driving part, die head driving part is transmissionally connected with forming die head and drives forming die head rotation, and heating module includes heating air gun, and heating air gun is provided with heating air nozzle, and heating air nozzle is provided with heating face, and heating face is arc shape, and the heating face of heating air gun is adjacent to the setting of forming die head;By setting arc shape heating face on heating air nozzle, hot air heating is carried out to forming die head by heating air gun, to improve the temperature of packaging material when forming, packaging material is uniformly heated by hot air on heating air gun, improve the stability of packaging material forming, and further improve processing efficiency and processing stability.
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Description

Technical Field

[0001] This utility model relates to the field of electronic packaging material manufacturing technology, and in particular to a particle forming device. Background Technology

[0002] In the process of electronic material packaging, plastic granules are mostly heat-processed by a particle machine to form electronic packaging materials for packaging electronic materials. Existing particle machines have fast output speed and high capacity, but their quality stability is low. The main reason is that the temperature of the packaging material fluctuates greatly during molding. This deviation in product molding temperature leads to uneven thickness of the product when it is produced, so it needs to be improved. Utility Model Content

[0003] The main objective of this invention is to provide a particle forming device that produces uniformly shaped particles.

[0004] To achieve the above objectives, this utility model proposes a particle forming device, including a cabinet, on which a forming module and a heating module are arranged. The forming module includes a forming die head and a die head drive component. The die head drive component is connected to the forming die head to drive the forming die head to rotate. The heating module includes a heating air gun, which is provided with a heating nozzle. The heating nozzle is provided with a heating surface, which is arc-shaped. The heating surface of the heating air gun is arranged adjacent to the forming die head.

[0005] Specifically, the heating nozzle is provided with a nozzle seat and a nozzle plate. A hot air groove is provided on the front side of the nozzle seat. The nozzle plate covers the hot air groove to form a hot air cavity on the nozzle seat. A coupling air cavity is provided on the rear side of the nozzle seat. The coupling air cavity is connected to the hot air cavity and is used to connect with an external hot air unit.

[0006] Specifically, the nozzle is provided with hot air holes, and the side of the nozzle facing the forming die head is arc-shaped to form the heating surface.

[0007] Specifically, the heating module also includes a heat gun slide plate and a heat gun drive component. The heat gun slide plate is connected to the cabinet, and the heat gun drive component is located on the heat gun slide plate. The heat gun drive component is connected to the heating heat gun and drives the heating heat gun to move closer to or away from the forming die head.

[0008] Specifically, the forming mold base also includes a pressure base and a pressure roller. The pressure base is located on the cabinet and below the forming mold head. The pressure roller is rotatably mounted on the pressure base and is arranged adjacent to the forming mold head.

[0009] Specifically, the pressure base is provided with a pressure guide rod, and the pressure wheel is located at the upper end of the pressure guide rod.

[0010] Specifically, the forming die head includes a forming seat, on which a plurality of forming rings and spacer rings are provided. The forming seat includes a first mold ring and a second mold ring, which are locked together. The forming rings and spacer rings are located between the first mold ring and the second mold ring, and a spacer ring is provided between two adjacent forming rings.

[0011] Specifically, the cabinet is provided with an installation space, the mold head drive is located within the installation space, the forming mold head is located outside the installation space, the mold head drive includes a forming motor, the motor shaft end of the forming motor is provided with a first synchronous pulley, the forming mold head is provided with a second synchronous pulley, and a synchronous belt is sleeved between the first synchronous pulley and the second synchronous pulley.

[0012] Specifically, the cabinet is provided with molded side panels, and ventilation holes are provided on the two opposite molded side panels, which are connected to the installation space.

[0013] Specifically, the cabinet is equipped with a pressure gauge and a pressure regulating valve.

[0014] This utility model's technical solution involves setting an arc-shaped heating surface on the heating nozzle and using a heating gun to heat the forming die head with hot air, thereby increasing the temperature of the packaging material during forming. The hot air from the heating gun also provides uniform heating of the packaging material during discharge, improving the stability of the packaging material forming process and thus enhancing processing efficiency and stability. Attached Figure Description

[0015] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model.

[0016] Figure 2 for Figure 1 An enlarged schematic diagram of point A.

[0017] Figure 3 This is the second three-dimensional structural schematic diagram of the present invention.

[0018] Figure 4 This is a three-dimensional structural diagram of the molding die head of this utility model.

[0019] Figure 5 This is a schematic diagram showing the disassembled state of the molding die head of this utility model.

[0020] The reference numerals in the attached drawings include: 10, cabinet; 11, molding side panel; 12, ventilation hole; 13, pressure gauge; 14, pressure regulating valve; 20, molding die head; 21, first mold ring; 22, second mold ring; 23, molding ring; 24, spacer ring; 30, heating air gun; 31, air nozzle seat; 32, air nozzle blade; 33, coupling air cavity; 34, hot air hole; 35, air gun slide plate; 36, air gun drive component; 40, pressure plate seat; 41, pressure roller; 42, pressure guide rod. Detailed Implementation

[0021] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0022] It should be noted that if any directional indication (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial, etc.) is involved in the embodiments of this utility model, the directional indication is only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0023] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0024] like Figures 1 to 5 As shown, a particle forming apparatus includes a cabinet 10, on which a forming module and a heating module are mounted. The forming module includes a forming die head 20 and a die head drive component. The die head drive component is connected to the forming die head 20 to drive the forming die head 20 to rotate. The heating module includes a heating air gun 30, which is equipped with a heating nozzle and a heating surface. The heating surface of the heating air gun 30 is arc-shaped and is adjacent to the forming die head 20. During packaging material forming, the die head drive component drives the forming die head 20 to rotate, thereby forming and discharging the packaging material. Simultaneously, the heating air gun 30 heats the discharging packaging material to increase its temperature during forming. The hot air from the heating air gun 30 provides uniform heating of the discharging packaging material, improving the stability of the packaging material forming process, thereby increasing processing efficiency and stability.

[0025] The heating nozzle is provided with a nozzle seat 31 and a nozzle blade 32. A hot air groove is provided on the front side of the nozzle seat 31, and the nozzle blade 32 covers the hot air groove to form a hot air cavity on the nozzle seat 31. A coupling air cavity 33 is provided on the rear side of the nozzle seat 31, and the coupling air cavity 33 is connected to the hot air cavity. The coupling air cavity 33 is used to connect with an external hot air unit. In this embodiment, by providing a nozzle blade 32 on the nozzle seat 31, a hot air cavity can be formed with the nozzle seat 31. By providing a coupling air cavity 33 on the rear side of the nozzle seat 31, it is easy to connect with an external hot air unit. The external hot air unit blows hot air into the hot air cavity through the coupling air cavity 33, and then the hot air cavity conducts heat to the nozzle blade 32, thereby achieving stable and uniform heating of the discharged material.

[0026] The nozzle plate 32 is provided with hot air holes 34, and the side of the nozzle plate 32 facing the forming die head 20 is arc-shaped to form a heating surface. In this embodiment, the hot air holes 34 are provided on the nozzle plate 32, and the hot air in the hot air cavity flows to the packaging material through the hot air holes 34, further improving the stable flow rate and stable heating efficiency of the hot air.

[0027] The heating module also includes an air gun slide plate 35 and an air gun drive component 36. The air gun slide plate 35 is connected to the cabinet 10, and the air gun drive component 36 is mounted on the air gun slide plate 35. The air gun drive component 36 is connected to the heating air gun 30 and drives the heating air gun 30 to move closer to or away from the forming die head 20. In this embodiment, by setting the air gun drive component 36 to drive the heating air gun 30 closer to or away from the forming die head 20, the relative positional relationship between the heating air gun 30 and the forming die head 20 can be better adjusted according to actual needs during the packaging material forming process, thereby improving the material output effect.

[0028] The forming die base also includes a pressure seat 40 and a pressure roller 41. The pressure seat 40 is mounted on the cabinet 10 and located below the forming die head 20. The pressure roller 41 is rotatably mounted on the pressure seat 40 and is arranged adjacent to the forming die head 20. In this embodiment, the pressure roller 41 cooperates with the forming die head 20 to press the packaging material during discharge, further improving the discharge effect and stability of the packaging material.

[0029] A pressure guide rod 42 is provided on the pressure base 40, and a pressure roller 41 is located at the upper end of the pressure guide rod 42. In this embodiment, a pressure guide rod 42 is provided on the pressure base 40, and the pressure roller 41 is connected to the pressure guide rod 42. At the same time, the pressure guide rod 42 supports the pressure roller 41 to improve the stability of the pressure roller 41 when pressing material.

[0030] The forming die head 20 includes a forming base, on which multiple forming rings 23 and spacer rings 24 are disposed. The forming base includes a first die ring 21 and a second die ring 22, which are mutually engaged and locked together. The forming rings 23 and spacer rings 24 are located between the first die ring 21 and the second die ring 22, and a spacer ring 24 is disposed between two adjacent forming rings 23. In this embodiment, the first die ring 21 and the stacking die ring lock and position the forming rings 23 and the spacer rings 24, and the spacer rings 24 space adjacent forming rings 23 apart. Thus, the number of forming rings 23 and spacer rings 24 can be set according to requirements, thereby improving forming efficiency.

[0031] The cabinet 10 has an installation space. The mold head drive is located within the installation space, while the molding mold head 20 is located outside the installation space. The mold head drive includes a molding motor. A first synchronous pulley is provided on the motor shaft end of the molding motor, and a second synchronous pulley is provided on the molding mold head 20. A synchronous belt is sleeved between the first and second synchronous pulleys. In this embodiment, by providing an installation space within the cabinet 10, the first synchronous pulley on the molding motor drives the second synchronous pulley on the molding mold head 20 to rotate via the synchronous belt, thereby driving the molding mold head 20 to rotate.

[0032] The cabinet 10 is equipped with molding side panels 11, and ventilation holes 12 are provided on the two opposite molding side panels 11, which are connected to the installation space. The cabinet 10 is also equipped with a pressure gauge 13 and a pressure regulating valve 14. In this embodiment, the molding side panels 11 are provided on the cabinet 10. The ventilation holes 12 on the molding side panels 11 are provided to improve the heat dissipation effect of the installation space. At the same time, the pressure gauge 13 is provided to detect the pressure value of the molding die head 20, and the pressure regulating valve 14 is used to regulate the pressure of the molding die head 20, thereby improving the discharge effect of the packaging material.

[0033] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A particle forming apparatus, comprising a cabinet, characterized in that: The cabinet is equipped with a forming module and a heating module. The forming module includes a forming die head and a die head drive component. The die head drive component is connected to the forming die head to drive the forming die head to rotate. The heating module includes a heating air gun. The heating air gun is equipped with a heating nozzle. The heating nozzle is equipped with a heating surface. The heating surface is arc-shaped. The heating surface of the heating air gun is arranged adjacent to the forming die head.

2. The particle forming apparatus according to claim 1, characterized in that: The heating nozzle is provided with a nozzle seat and a nozzle plate. A hot air groove is provided on the front side of the nozzle seat. The nozzle plate covers the hot air groove to form a hot air cavity on the nozzle seat. A coupling air cavity is provided on the rear side of the nozzle seat. The coupling air cavity is connected to the hot air cavity and is used to connect with an external hot air unit.

3. The particle forming apparatus according to claim 2, characterized in that: The nozzle plate is provided with hot air holes, and the side of the nozzle plate facing the forming die head is arc-shaped to form the heating surface.

4. The particle forming apparatus according to claim 1, characterized in that: The heating module also includes a heat gun slide plate and a heat gun drive component. The heat gun slide plate is connected to the cabinet, and the heat gun drive component is located on the heat gun slide plate. The heat gun drive component is connected to the heating heat gun and drives the heating heat gun to move closer to or away from the forming die head.

5. The particle forming apparatus according to claim 1, characterized in that: The molding module also includes a pressure base and a pressure roller. The pressure base is located on the cabinet and below the molding die head. The pressure roller is rotatably mounted on the pressure base and is arranged adjacent to the molding die head.

6. The particle forming apparatus according to claim 5, characterized in that: The pressure base is provided with a pressure guide rod, and the pressure wheel is located at the upper end of the pressure guide rod.

7. The particle forming apparatus according to claim 1, characterized in that: The forming die head includes a forming base, on which multiple forming rings and spacer rings are provided. The forming base includes a first mold ring and a second mold ring, which are locked together. The forming rings and spacer rings are located between the first mold ring and the second mold ring, and a spacer ring is provided between two adjacent forming rings.

8. The particle forming apparatus according to claim 1, characterized in that: The cabinet is provided with an installation space. The mold head drive is located within the installation space, and the forming mold head is located outside the installation space. The mold head drive includes a forming motor. The motor shaft of the forming motor is provided with a first synchronous pulley, and the forming mold head is provided with a second synchronous pulley. A synchronous belt is sleeved between the first synchronous pulley and the second synchronous pulley.

9. A particle forming apparatus according to claim 8, characterized in that: The cabinet is provided with molded side panels, and ventilation holes are provided on the two opposite molded side panels, which are connected to the installation space.

10. A particle forming apparatus according to claim 1, characterized in that: The cabinet is equipped with a pressure gauge and a pressure regulating valve.