A cable cover processing tool

CN224881068UActive Publication Date: 2026-10-23JIANGSU TONGDA MACHINERY
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Patent Information

Application Number
CN202522441388.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-10-23
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

本实用新型提出一种电缆罩加工工装,通过固定机构、罩口去毛刺机构、罩边去毛刺机构之间的配合,解决了传统的对电缆罩去毛刺处理,其效率低下、劳动量大、难以满足批量生产需求的问题

Benefits of technology

一、该电缆罩加工工装,通过设置有自动化的罩口去毛刺机构和罩边去毛刺机构,两者能够有效去除电缆罩罩口内壁和罩边连接密封边侧端的毛刺,第一旋转锉刀能够有效去除罩口内壁各个位置的毛刺,确保罩口内壁光滑平整,第二旋转锉刀能够将密封边侧端的毛刺清除,保证密封边的平整度和光洁度,为后续的密封装配等工序提供良好基础,以此提升电缆罩的质量,且装置能快速并持续稳定运行,相较于传统的人工去毛刺,能够有效减少劳动量,提升生产效率,满足大规模生产需求。

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Abstract

The utility model discloses a cable cover processing frock relates to cable cover processing technical field, including processing box, be provided with fixed establishment in the processing box, be provided with two upper and lower symmetry setting's cover mouth deburring mechanism in the processing box, be provided with cover edge deburring mechanism in the processing box, the cover mouth deburring mechanism of above end includes: first rotary file, motor no.
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Description

Technical Field

[0001] This utility model relates to the field of cable cover processing technology, specifically a cable cover processing tooling. Background Technology

[0002] Cable covers, as components protecting cables in the power and communication fields, are mostly formed using injection molding or hot pressing processes (mainly made of plastics such as ABS and PP). During the molding process, due to the mold closing gap and the flow characteristics of the plastic melt, burrs are easily generated in the key functional parts—the inner wall of the cover opening and the sealing edge of the cover edge. Burrs on the inner wall of the cover opening can scratch the insulation layer when the cable is installed, causing short circuits or leakage risks. Burrs on the sealing edge of the cover edge can lead to poor sealing surface fit during subsequent assembly, resulting in water leakage and dust ingress, directly affecting the protective performance and service life of the cable cover. Therefore, it is necessary to deburr the formed cable cover.

[0003] However, the traditional deburring process for cable covers is usually done manually. Operators need to manually use tools such as files to process the opening and edges of the cable cover. This method is cumbersome, labor-intensive, and inefficient, making it difficult to meet the needs of mass production.

[0004] To address these issues, we provide cable cover processing fixtures. Utility Model Content

[0005] 1) Technical problems to be solved This utility model proposes a cable cover processing fixture, which solves the problems of low efficiency, high labor intensity, and difficulty in meeting the needs of mass production in traditional cable cover deburring processes by coordinating the fixing mechanism, the cover opening deburring mechanism, and the cover edge deburring mechanism. Technical solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cable cover processing fixture, including a processing box, a fixing mechanism provided inside the processing box, two cover opening deburring mechanisms arranged symmetrically above and below inside the processing box, and a cover edge deburring mechanism provided inside the processing box; Taking the deburring mechanism at the upper part of the cover as an example, it includes: The first rotary file and the first motor are located on the inner wall of the cable cover opening. Rotating plate, No. 2 motor, wherein No. 1 motor is connected to the lower end of the rotating plate; The system includes a fixed plate and a telescopic rod. The second motor is connected to the lower end of the fixed plate. The upper end of the telescopic rod is connected to the top plate of the box, and the lower drive end is connected to the fixed plate. The edge deburring mechanism includes: The second rotary file and the third motor are located at the connecting and sealing side of the cable cover. The support plate and the movable block are provided. The No. 3 motor is connected to the upper end of the support plate, and the movable block is connected to the side end of the support plate. The components include a lead screw, a No. 4 motor, and a moving block threadedly connected to the outer end of the lead screw. The drive end of the No. 4 motor is connected to the lead screw.

[0007] Furthermore, the lower end of the fixed plate is connected to a second L-shaped reducer, the drive end of the second motor is connected to the input end of the second L-shaped reducer, the rotating plate is connected to the output end of the second L-shaped reducer, and the output end of the second L-shaped reducer and the center point of the cable cover opening are located on the same vertical line.

[0008] Furthermore, the edge deburring mechanism also includes: a slider, a first track frame, and a second track frame. The side end of the second rotary file is rotatably connected inside the slider. Both the first track frame and the second track frame are connected to the inner wall of the processing box. The lead screw is rotatably connected inside the first track frame, and the fourth motor is connected to the upper end of the first track frame.

[0009] Furthermore, both the moving block and the slider are provided with auxiliary wheels at their outer ends. The auxiliary wheel of the moving block is in rolling connection with the inner wall of the first track frame, and the auxiliary wheel of the slider is in rolling connection with the inner wall of the second track frame.

[0010] Furthermore, the fixing mechanism includes: a fixing cover and a vacuum box. The shape of the fixing cover is the same as the outer end of the cable cover. The cable cover can be embedded in the fixing cover. The edge of the fixing cover is connected with a sealing strip. The vacuum box is connected to the fixing cover.

[0011] Furthermore, a fan is connected inside the top plate of the processing box, the fan blows air downwards, a collection hopper is provided at the bottom of the processing box, a collection box is provided at the lower end of the collection hopper, and a handle is connected to the outer end of the collection box.

[0012] Furthermore, the processing box is provided with a door at the front end, and an observation window is provided inside the door. A control panel is connected to the side end of the processing box.

[0013] (iii) Beneficial effects: Compared with existing technologies, this cable cover processing fixture has the following advantages: I. This cable cover processing fixture is equipped with an automated deburring mechanism for the cover opening and a deburring mechanism for the cover edge. Both mechanisms can effectively remove burrs from the inner wall of the cable cover opening and the sealing edge of the cover edge. The first rotary file can effectively remove burrs from various positions on the inner wall of the cover opening, ensuring that the inner wall of the cover opening is smooth and flat. The second rotary file can remove burrs from the sealing edge, ensuring the flatness and smoothness of the sealing edge, providing a good foundation for subsequent sealing assembly and other processes, thereby improving the quality of the cable cover. Moreover, the device can operate quickly and continuously and stably. Compared with traditional manual deburring, it can effectively reduce labor, improve production efficiency, and meet the needs of large-scale production.

[0014] Second, the cable cover processing fixture is equipped with a fixing mechanism that combines a fixing cover with a vacuum box. This mechanism can firmly adhere and fix the cable cover, preventing displacement of the cable cover during deburring and ensuring the accuracy of deburring. At the same time, this fixing method will not damage the surface of the cable cover, thus ensuring its surface quality.

[0015] Third, this cable cover processing fixture, equipped with a fan, a collection hopper, and a collection box, can promptly collect the debris generated during the deburring process, preventing the debris from polluting surrounding equipment and the environment, and reducing adverse effects on operators. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0017] Figure 1 This is a schematic diagram of the overall structure of the cable cover processing tooling of this utility model; Figure 2 This is a schematic diagram of the internal structure of the cable cover processing fixture of this utility model; Figure 3 A schematic diagram of the fixed cover structure of the cable cover processing fixture of this utility model; Figure 4 A schematic diagram of the rotating plate structure of the cable cover processing fixture of this utility model; Figure 5 A schematic diagram of the moving block and slider structure of the cable cover processing fixture of this utility model; Figure 6 This is a cross-sectional structural diagram of the cable cover processing fixture of this utility model.

[0018] In the diagram: 1. Processing box; 2. First rotary file; 3. Motor 1; 4. Rotating plate; 5. Motor 2; 6. Fixed plate; 7. Telescopic rod; 8. Second rotary file; 9. Motor 3; 10. Support plate; 11. Moving block; 12. Lead screw; 13. Motor 4; 14. L-shaped reducer 1; 15. L-shaped reducer 2; 16. Slider; 17. First track frame; 18. Second track frame; 19. Fixed cover; 20. Vacuum box; 21. Fan; 22. Collection hopper; 23. Collection box. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The telescopic rod 7 in this utility model is a common electric telescopic rod in the prior art, and this application will not elaborate on its model or internal structure.

[0020] like Figures 1-6 As shown, this utility model provides a technical solution: a cable cover processing fixture, including a processing box 1. The processing box 1 has a door at the front end and an observation window inside the door, which allows the operator to easily observe the processing status of the cable cover during the processing. A control panel is connected to the side of the processing box 1. The control panel integrates various control functions of the equipment, making it convenient for the operator to operate the equipment.

[0021] The processing box 1 is equipped with a fixing mechanism, which includes a fixing cover 19 and a vacuum chamber 20. The fixing cover 19 has the same shape as the outer end of the cable cover, and the cable cover can be embedded in the fixing cover 19 to achieve precise positioning. During the processing, the fixing cover 19 provides stable support for the cable cover, ensuring that the cable cover will not shift during the deburring operation, thereby ensuring the accuracy of deburring. The edge of the fixing cover 19 is connected with a sealing strip, which plays a sealing role. The vacuum chamber 20 is connected to the fixing cover 19. By extracting the air in the gap between the fixing cover 19 and the cable cover, a negative pressure is formed in the fixing cover 19. Under the action of atmospheric pressure, the cable cover is tightly pressed into the fixing cover 19, achieving a firm fixation.

[0022] The processing box 1 is equipped with two symmetrical deburring mechanisms for the cover opening. Taking the upper deburring mechanism as an example, it includes: a first rotary file 2, a first motor 3, a rotating plate 4, a second motor 5, a fixed plate 6, and a telescopic rod 7.

[0023] The first rotary file 2 is located on the inner wall of the cable cover opening. It removes burrs by the grinding force generated by high-speed rotation. The first motor 3 is connected to the lower end of the rotating plate 4. The lower end of the rotating plate 4 is connected to the first L-shaped reducer 14. The drive end of the first motor 3 is connected to the input end of the first L-shaped reducer 14. The first rotary file 2 is connected to the output end of the first L-shaped reducer 14. In this way, starting the first motor 3 will enable the first rotary file 2 to rotate through the first L-shaped reducer 14.

[0024] The second motor 5 is connected to the lower end of the fixed plate 6. The upper end of the telescopic rod 7 is connected to the top plate of the processing box 1, and the lower end of the drive end is connected to the fixed plate 6. The telescopic rod 7 is used to adjust the height position of the first rotary file 2. When installing or removing the cable cover, the first rotary file 2 can be removed from the cable cover so that it will not obstruct the installation or removal of the cable cover. The lower end of the fixed plate 6 is connected to the second L-shaped reducer 15. The drive end of the second motor 5 is connected to the input end of the second L-shaped reducer 15, and the rotating plate 4 is connected to the output end of the second L-shaped reducer 15. The output end of the L-shaped reducer 15 is on the same vertical line as the center point of the cable cover opening. The rotating plate 4 connects the first motor 3 and the first rotating file 2, and drives the first rotating file 2 to make a circular motion. The function of the second L-shaped reducer 15 is to accurately transmit the power of the second motor 5 to the rotating plate 4, ensuring that the rotating plate 4 makes a precise circular motion around the center point of the cover opening. At the same time, the center positioning design allows the first rotating file 2 to move along the inner wall of the cover opening during rotation, thereby processing the inner wall of the cover opening.

[0025] The processing box 1 is equipped with a deburring mechanism for the edge covering. The deburring mechanism for the edge covering includes: a second rotary file 8, a third motor 9, a support plate 10, a moving block 11, a lead screw 12, a fourth motor 13, a slider 16, a first track frame 17, and a second track frame 18.

[0026] The second rotary file 8 is located at the connecting sealing edge of the cable cover and is responsible for removing burrs from the edge of the cover. The third motor 9 is connected to the upper end of the support plate 10 and provides rotational power for the second rotary file 8. The moving block 11 is connected to the side end of the support plate 10 and is threaded to the outer end of the lead screw 12. The drive end of the fourth motor 13 is connected to the lead screw 12 and is used to provide power for the rotation of the lead screw 12. The side end of the second rotary file 8 is rotatably connected to the slider 16.

[0027] Both the first track frame 17 and the second track frame 18 are connected to the inner wall of the processing box 1. The lead screw 12 is rotatably connected inside the first track frame 17. The fourth motor 13 is connected to the upper end of the first track frame 17. The outer ends of the moving block 11 and the slider 16 are equipped with auxiliary wheels. The auxiliary wheel of the moving block 11 is rolledly connected to the inner wall of the first track frame 17. The first track frame 17 provides stable support for the lead screw 12, ensuring the stability of the lead screw 12 during rotation. At the same time, it also provides guidance for the movement of the moving block 11, ensuring that the moving block 11 moves smoothly along the axial direction of the lead screw 12 and preventing deviation during movement. The auxiliary wheel of the slider 16 is rolledly connected to the inner wall of the second track frame 18, thereby constraining the slider 16. The slider 16 moves up and down inside the second track frame 18, which can provide support for the side end of the second rotating file 8 and avoid vibration.

[0028] A blower 21 is connected to the top plate of the processing box 1. The blower 21 blows air downwards. During the deburring process, the air force generated by the blower 21 can blow the debris generated during the processing downwards to prevent the debris from flying inside the processing box 1. A collection hopper 22 is provided at the bottom of the processing box 1. A collection box 23 is provided at the lower end of the collection hopper 22. The inner wall of the collection hopper 22 is a smooth slope, which makes it easy for the debris to slide quickly into the collection box 23 connected at the lower end. A handle is connected to the outer end of the collection box 23, which makes it convenient for the operator to take out the collection box 23 periodically and clean the debris inside.

[0029] Working principle: When in use, the cable cover is embedded in the fixing cover 19, and the vacuum box 20 is started through the control panel. By extracting the air in the gap between the fixing cover 19 and the cable cover, a negative pressure is formed in the fixing cover 19. Under the action of atmospheric pressure, the cable cover is tightly pressed into the fixing cover 19, achieving a firm fixation. The first rotary file 2 is pushed out through the telescopic rod 7 and positioned on the inner wall of the cable cover opening. The first motor 3 and the second motor 5 are started in sequence. The first motor 3 drives the first rotary file 2 to rotate at high speed through the first L-shaped reducer 14. The second motor 5 drives the rotating plate 4 to rotate around the center point of the cable cover opening through the second L-shaped reducer 15. By continuously changing the rotation direction of the second motor 5, the rotating plate 4 can drive the first rotary file 2 to swing. The first rotary file 2 uses the grinding force generated by the high-speed rotation to grind the inner wall of the cover opening in all directions, thereby removing burrs. At the same time or after deburring the cover opening (depending on the actual processing technology), start motor 4 13 to drive screw 12 to rotate, which in turn moves moving block 11, support plate 10 and second rotating file 8 along the sealing edge of the cable cover. At the same time, start motor 3 9 to make the second rotating file 8 rotate at high speed to remove the burrs on the sealing edge of the cover. Throughout the deburring process of the cover opening and cover edge, the blower 21 works continuously, blowing the generated debris into the collection hopper 22, and the collection hopper 22 guides the debris into the collection box 23 for storage. After processing is completed, the first rotary file 2 is pulled back by the telescopic rod 7, and the second rotary file 8 is moved to the highest or lowest point. At this time, the first rotary file 2 and the second rotary file 8 will not obstruct the removal of the cable cover. The vacuum box 20 is closed, the cable cover is released from the fixation, and the processed cable cover can be taken out from the processing box 1.

[0030] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A cable cover processing fixture, comprising a processing box (1), characterized in that: The processing box (1) is equipped with a fixing mechanism, and the processing box (1) is equipped with two symmetrically arranged mask opening deburring mechanisms, and the processing box (1) is equipped with a mask edge deburring mechanism. Deburring mechanism for mask opening, comprising: The first rotary file (2) and the first motor (3) are located on the inner wall of the cable cover opening; Rotating plate (4), No. 2 motor (5), and No. 1 motor (3) are connected to the lower end of rotating plate (4); Fixed plate (6), telescopic rod (7), the second motor (5) is connected to the lower end of the fixed plate (6), the upper end of the telescopic rod (7) is connected to the top plate of the processing box (1), and the lower end of the drive end is connected to the fixed plate (6); The edge deburring mechanism includes: The second rotary file (8) and the third motor (9) are located at the connecting sealing side end of the cable cover; Support plate (10), moving block (11), the No. 3 motor (9) is connected to the upper end of the support plate (10), and the moving block (11) is connected to the side end of the support plate (10); The screw (12) and the fourth motor (13) are connected together. The moving block (11) is threadedly connected to the outer end of the screw (12), and the driving end of the fourth motor (13) is connected to the screw (12).

2. The cable cover processing fixture according to claim 1, characterized in that: The lower end of the rotating plate (4) is connected to the No. 1 L-shaped reducer (14), the driving end of the No. 1 motor (3) is connected to the input end of the No. 1 L-shaped reducer (14), and the first rotating file (2) is connected to the output end of the No. 1 L-shaped reducer (14).

3. The cable cover processing fixture according to claim 1, characterized in that: The lower end of the fixed plate (6) is connected to the second L-shaped reducer (15), the driving end of the second motor (5) is connected to the input end of the second L-shaped reducer (15), the rotating plate (4) is connected to the output end of the second L-shaped reducer (15), and the output end of the second L-shaped reducer (15) and the center point of the cable cover opening are located on the same vertical line.

4. The cable cover processing fixture according to claim 1, characterized in that: The edge deburring mechanism also includes: a slider (16), a first track frame (17), and a second track frame (18). The side end of the second rotary file (8) is rotatably connected inside the slider (16). The first track frame (17) and the second track frame (18) are both connected to the inner wall of the processing box (1). The lead screw (12) is rotatably connected inside the first track frame (17). The fourth motor (13) is connected to the upper end of the first track frame (17).

5. The cable cover processing fixture according to claim 4, characterized in that: Both the moving block (11) and the slider (16) are provided with auxiliary wheels at their outer ends. The auxiliary wheel of the moving block (11) is rolled to the inner wall of the first track frame (17), and the auxiliary wheel of the slider (16) is rolled to the inner wall of the second track frame (18).

6. The cable cover processing fixture according to claim 1, characterized in that: The fixing mechanism includes: a fixing cover (19) and a vacuum box (20). The shape of the fixing cover (19) is the same as the outer end of the cable cover. The cable cover can be embedded in the fixing cover (19). The edge of the fixing cover (19) is connected with a sealing strip. The vacuum box (20) is connected to the fixing cover (19).

7. The cable cover processing fixture according to claim 1, characterized in that: A fan (21) is connected inside the top plate of the processing box (1). The fan (21) blows air downwards. A collection hopper (22) is provided at the bottom of the processing box (1). A collection box (23) is provided at the lower end of the collection hopper (22). A handle is connected to the outer end of the collection box (23).

8. The cable cover processing fixture according to claim 1, characterized in that: The processing box (1) is provided with a door at the front end, and an observation window is provided inside the door. The processing box (1) is connected to a control panel on the side.