A cable-based preparation mold

Abstract

The utility model provides a kind of preparation mould based on cable, belong to electric power construction technical field, including at least two mould petals, the mould petal can be spliced around cable end to form the complete mould with mould cavity, hinge is set to the both sides of the mould petal, for realizing the detachable connection of adjacent mould petal, flexible inner bushing is detachably arranged in the inside of the mould petal, the utility model is connected by split design and hinged quick connection structure, the opening outer end of both ends of mould petal is nested with end baffle and installed, hoop is fixedly installed on mould petal with end baffle, so as to complete the assembly and disassembly of mould in several seconds without tool, greatly improve processing efficiency, end baffle is nested and installed at the opening outer end of the mould petal, effectively prevent pouring sealant leakage, ensure the integrity and quality of joint forming, annular sealing ring is nested and installed at the cable hole of end baffle, to ensure the close contact with cable, prevent leakage.

Description

Technical Field

[0001] This utility model relates to the field of power construction technology, and in particular to a cable preparation mold. Background Technology

[0002] In power systems, cable connection and termination are critical links. When preparing cable joints on site, it is usually necessary to use molds to inject insulating materials (such as polyurethane, silicone rubber, epoxy resin, etc.) to form an insulating protective layer of a specific shape. Existing on-site fabrication molds have the following drawbacks: Traditional split molds often use multiple bolts for fastening, and are mostly fixed in size. The assembly and disassembly process is time-consuming and labor-intensive, affecting construction efficiency. Furthermore, if the gap between the mold and the cable is not sealed properly, it will lead to leakage of potting compound, resulting in material waste and joint quality defects. In addition, the cured insulation material is prone to sticking to the inner wall of the mold, and forced demolding may damage the surface of the formed joint or the cable insulation layer. Therefore, there is an urgent need for a cable connector preparation mold that is versatile, easy to operate, easy to demold, and has good sealing performance. Utility Model Content

[0003] The purpose of this invention is to solve the problems existing in the above-mentioned background technology by proposing a cable-based manufacturing mold.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A cable-based manufacturing mold, comprising: At least two mold segments, which can be joined around the cable end to form a complete mold with a cavity; Hinges are provided on both sides of the mold segment to enable detachable connection between adjacent mold segments; A flexible inner liner is detachably disposed inside the mold segment; The end caps are detachably disposed at both ends of the mold piece. A cable hole for the cable to pass through is provided in the middle of the end caps, and an injection hole is provided on the side of the cable hole of the end caps. The clamp is detachably installed at the outer end of the end cap.

[0005] Preferably, the mold flap is made of transparent or translucent engineering plastic.

[0006] Preferably, the number of mold lobes is two, which is a two-lobed mating structure, and the two mold lobes form a cylindrical mold cavity.

[0007] Preferably, the inner wall of the mold flap is provided with two rings of annular protruding sealing ribs, and the flexible inner liner is embedded between the two rings of sealing ribs.

[0008] Preferably, the flexible inner liner is cylindrical and is made of silicone rubber, fluororubber, or heat-shrinkable material.

[0009] Preferably, the thickness of the flexible inner liner is the same as the thickness of the sealing rib, and the flexible inner liner is fitted to the inner wall of the mold cavity.

[0010] Preferably, the end cap is nested and installed at the outer end of the opening of the mold segment.

[0011] Preferably, an annular sealing ring is nested at the cable hole of the end cover.

[0012] Preferably, the inner diameter of the clamp matches the outer diameter of the end cover, and the clamp is nested and installed at the outer ends of the end cover and the mold flap.

[0013] Preferably, the joint of the clamp is fitted with fastening bolts.

[0014] Compared with the prior art, this utility model has at least the following beneficial effects:

[0015] In the above solution, through the segmented design and hinged quick-connect structure, end caps are nested at the outer ends of the openings at both ends of the mold segment, and the clamps fix the end caps on the mold segment. Thus, the assembly and disassembly of the mold can be completed in a few seconds without tools, which greatly improves the processing efficiency.

[0016] In the above scheme, the end cap is nested and installed at the outer end of the opening of the mold piece, which effectively prevents the potting material from leaking and ensures the integrity and quality of the joint forming. An annular sealing ring is nested and installed at the cable hole of the end cap to ensure tight contact with the cable and prevent leakage.

[0017] In the above solution, the flexible inner liner is embedded between the two sealing ribs as an isolation layer, which effectively prevents the potting compound from sticking to the mold body. When demolding, you only need to remove the mold shell first, and then easily peel off the inner liner without causing any damage to the surface of the molding joint. Attached Figure Description

[0018] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the disassembled structure of this utility model; Figure 3 This is a schematic diagram of the specific structure of the end cover of this utility model; Figure 4 This is a schematic diagram of the side section structure of the mold flap of this utility model.

[0020] [Figure Labels] 1-Mold flap; 2-Hinge; 3-Flexible inner liner; 4-End cover; 5-Sealing ring; 6-Clamp; 7-Fastening bolt; 101-Mold cavity; 102-Sealing rib; 401-Cable hole; 402-Injection hole.

[0021] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to the specific structure, device and environment. According to specific needs, those skilled in the art can adjust or modify these devices and environments, and such adjustments or modifications are still included in the scope of the appended claims. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 4 The embodiment of this utility model provides a cable-based manufacturing mold, which includes: At least two mold segments 1, which can be spliced ​​around the cable end to form a complete mold with a mold cavity 101; Hinge 2 is provided on both sides of the mold lobe 1 to enable detachable connection between adjacent mold lobe 1; The flexible inner liner 3 is detachably installed inside the mold segment 1; The end cap 4 is detachably disposed at both ends of the mold piece 1. A cable hole 401 for the cable to pass through is provided in the middle of the end cap 4, and an injection hole 402 is provided on the side of the cable hole 401 of the end cap 4. The clamp 6 is detachably installed at the outer end of the end cover 4.

[0025] In this embodiment, the mold segment 1 is made of transparent or translucent engineering plastic.

[0026] In this embodiment, there are two mold petals 1, which are a two-petal mating structure. The two mold petals 1 form a cylindrical mold cavity 101.

[0027] In this embodiment, the inner wall of the mold flap 1 is provided with two ring-shaped protruding sealing ribs 102, and the flexible inner sleeve 3 is embedded between the two rings of sealing ribs 102, so that the flexible inner sleeve 3 can be restricted between the two rings of sealing ribs 102 to complete the precise installation.

[0028] In this embodiment, the flexible inner sleeve 3 is cylindrical and made of silicone rubber, fluororubber, or heat-shrinkable material. The flexible inner sleeve 3 serves as an isolation layer, effectively preventing the potting compound from adhering to the mold body. During demolding, simply remove the mold shell first, then easily peel off the inner sleeve; no damage will be caused to the surface of the molding joint.

[0029] In this embodiment, the thickness of the flexible inner sleeve 3 is the same as the thickness of the sealing rib 102, and the flexible inner sleeve 3 is attached to the inner wall of the mold cavity 101, so that the two ends of the flexible inner sleeve 3 will not be stuck by the potting material, making it easier to assemble and disassemble the flexible inner sleeve 3.

[0030] In this embodiment, the end cap 4 is nested and installed at the outer end of the opening of the mold piece 1, which effectively prevents the leakage of potting material and ensures the integrity and quality of the joint molding.

[0031] In this embodiment, an annular sealing ring 5 is nested at the cable hole 401 of the end cover 4 to ensure tight contact with the cable and prevent leakage.

[0032] In this embodiment, the inner diameter of the clamp 6 matches the outer diameter of the end cover 4, and the clamp 6 is nested and installed at the outer ends of the end cover 4 and the mold piece 1. The assembly and disassembly of the mold can be completed in a few seconds without tools, which greatly improves the processing efficiency.

[0033] In this embodiment, fastening bolts 7 are installed at the joint of the clamp 6.

[0034] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0035] like Figures 1 to 4As shown, this embodiment is a two-part mold, with two symmetrical arc-shaped mold parts 1 opening and closing through a hinge 2 between the connecting seams. When the two mold parts 1 are fastened, the two mold parts 1 form a cylindrical mold cavity 101. The inner wall of the mold 1 is provided with two ring-shaped raised sealing ribs 102, and the flexible inner sleeve 3 is embedded between the two ring-shaped sealing ribs 102. The flexible inner sleeve 3 is made of silicone and can be selected according to the outer diameter of the cable to be processed. End caps 4 are installed at the outer ends of the openings on both sides of the mold 1. An annular sealing ring 5 is embedded in the cable hole 401 in the center of the end cap 4 to ensure tight contact with the cable and prevent leakage. An injection hole 402 is provided on the end cap 4 at the top of the upper mold segment 1 for connecting a glue gun. The injection hole 402 of the end cap 4 at the lower opening of the opposite end of the mold segment 1 can be connected to an exhaust pipe for venting air from the mold cavity 101 during the glue injection process, ensuring that the filling is complete and free of air bubbles.

[0036] How to use: Select the appropriate flexible inner sheath 3 according to the cable specifications; After the cable end is processed, open the mold 1 and put the flexible inner sleeve 3 between the two sealing ribs 102 of the mold 1 so that it is inside the mold cavity 101. Close the other mold piece 1, install the end caps 4 and clamps 6 at both ends in sequence, and then tighten the fastening bolts 7 to lock the mold piece 1, thus completing the mold assembly; Inject sufficient potting compound from the upper injection hole 402 until material overflows from the vent pipe connected to the injection hole 402 of the end cap 4 at the other end. Let it stand and wait for the potting compound to cure; Tighten the fastening bolt 7, loosen the clamp 6, remove the end cover 4 at the port of the mold piece 1, separate the mold piece 1, and then carefully peel the flexible inner sleeve 3 from the formed joint surface. At this point, a smooth and complete cable connector is ready.

[0037] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A manufacturing mold based on a cable, characterized in that, include: At least two mold segments (1) are capable of being spliced ​​around the cable end to form a complete mold with a mold cavity (101); Hinges (2) are provided on both sides of the mold (1) to enable detachable connection of adjacent molds (1); A flexible inner liner (3) is detachably disposed inside the mold flap (1); End caps (4) are detachably disposed at both ends of the mold (1). A cable hole (401) for the cable to pass through is provided in the middle of the end caps (4). An injection hole (402) is provided on the side of the cable hole (401) of the end caps (4). The clamp (6) is detachably installed at the outer end of the end cover (4).

2. The cable-based manufacturing mold according to claim 1, characterized in that: The module (1) is made of transparent or translucent engineering plastic.

3. The cable-based fabrication mold according to claim 1, characterized in that: The number of the mold petals (1) is two, which is a two-petal mating structure. The two mold petals (1) form a cylindrical mold cavity (101).

4. The cable-based fabrication mold according to claim 1, characterized in that: The inner wall of the mold (1) is provided with two ring-shaped raised sealing ribs (102), and the flexible inner liner (3) is embedded between the two ring-shaped sealing ribs (102).

5. The cable-based fabrication mold according to claim 1, characterized in that: The flexible inner sleeve (3) is cylindrical and is made of silicone rubber, fluororubber or heat-shrinkable material.

6. The cable-based manufacturing mold according to claim 4, characterized in that: The thickness of the flexible inner liner (3) is the same as the thickness of the sealing rib (102), and the flexible inner liner (3) is attached to the inner wall of the mold cavity (101).

7. The cable-based manufacturing mold according to claim 1, characterized in that: The end cap (4) is nested and installed at the outer end of the opening of the mold (1).

8. The cable-based manufacturing mold according to claim 1, characterized in that: An annular sealing ring (5) is nested at the cable hole (401) of the end cover (4).

9. The cable-based manufacturing mold according to claim 1, characterized in that: The inner diameter of the clamp (6) matches the outer diameter of the end cover (4), and the clamp (6) is nested and installed at the outer ends of the end cover (4) and the mold (1).

10. The cable-based manufacturing mold according to claim 1, characterized in that: The joint of the clamp (6) is fitted with fastening bolts (7).

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