High-stability single filament spinning device

Abstract

The utility model discloses a high stability monofilament silk drawing device, including the extrusion equipment, cooling equipment and traction equipment that set gradually, and the traction equipment is equipped with traction roller, its characteristics are that the tightening device that is composed of lifting support, lifting movable seat, lifting guide rod, lifting adjusting screw rod and lifting drive motor is equipped in the traction equipment, and the accurate lifting of motor drive lifting movable seat and the tightening wire guide pulley is passed to electric accurate control to silk line tension, and the regulation precision and stability are promoted, avoid traditional manual regulation pressure roller low precision, the problem of debugging complicated. The device structure is reasonable, and the adjustment is convenient, and the stability, consistency and production efficiency of monofilament silk drawing are effectively improved, and the continuous production of high quality monofilament such as nylon fish silk is applicable.

Description

Technical Field

[0001] This utility model relates to the technical field of nylon fishing line manufacturing equipment, and in particular to a highly stable monofilament drawing device. Background Technology

[0002] The manufacturing process of nylon fishing line requires extrusion molding through a drawing device, which includes an extruder, a cooling device, and a traction device arranged in sequence. The extruder melts nylon particles through a heating system and extrudes them in the form of fine strips. The extruded filaments are then continuously drawn by the traction device through the cooling device and wound up.

[0003] In existing wire drawing devices, the traction mechanism also includes an adjusting pressure roller for adjusting the traction force. With the traction roller and extruder output speed remaining constant, the tension of the wire is changed by adjusting the pressure roller, thereby adjusting the thickness of the formed wire. Traditionally, the adjusting pressure roller is mounted movably using a swing arm bracket, and its vertical angle is adjusted manually.

[0004] This traditional adjustable pressure roller has the following disadvantages: low adjustment accuracy; long debugging time and high debugging cost; no specific gear is set, and repeated debugging is required when producing nylon fishing line of different specifications, which is very inconvenient. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a highly stable monofilament drawing device to solve the above-mentioned disadvantages.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a high-stability monofilament drawing device, comprising an extrusion device, a cooling device, and a traction device arranged sequentially. The traction device has a traction roller, and the extrusion device has an extrusion head. The filament extruded by the extrusion head is continuously output through the cooling device and wound onto the traction roller. The traction device is also equipped with a tensioning device, which has a lifting bracket, a lifting movable seat, a lifting guide rod, a lifting adjusting screw, and a lifting drive motor. The lifting bracket is located in front of the traction roller. The lifting guide rod is vertically fixed to the lifting bracket. The lifting adjusting screw is rotatably installed on the lifting bracket and parallel to the lifting guide rod. The lifting drive motor is fixed to the top of the lifting bracket and is driven by the lifting adjusting screw. The lifting movable seat is slidably installed on the lifting guide rod. The lifting movable seat has a screw pair and is threadedly connected to the lifting adjusting screw to realize the vertical position adjustment of the lifting movable seat. A tensioning guide wheel is rotatably installed on the side of the lifting movable seat, and the tensioning guide wheel applies pressure to the filament.

[0007] In a further technical solution, a lifting bracket is provided on the input side of the traction equipment, and a lifting guide roller is provided on the top of the lifting bracket. The height of the tension guide roller is always lower than that of the lifting guide roller.

[0008] In a further technical solution, the traction equipment also includes a traction drive housing, a traction drive shaft is provided on one side of the traction drive housing, a traction drive motor is connected to the traction drive shaft, and the traction drive motor is located inside the traction drive housing; the traction roller is movably sleeved on the traction drive shaft, and a locking structure is provided between the two, the locking structure including a linkage key structure.

[0009] In a further technical solution, a transverse winding adjustment mechanism is provided on the upper part of the traction roller. The transverse winding adjustment mechanism includes a transverse drive motor, a transverse drive screw, a transverse guide rod, and a transverse movable seat. The transverse drive motor is located inside the traction drive housing. One end of the transverse drive screw is rotatably mounted on the side of the traction drive housing and is connected to the transverse drive motor. Two transverse guide rods are provided, located on both sides above the transverse drive screw. These two transverse guide rods and the transverse drive screw are parallel to the traction drive shaft. Connecting parts are provided on both sides of the transverse movable seat, and they are slidably connected to the corresponding transverse guide rods through the connecting parts. The transverse movable seat is provided with another screw pair, which is threadedly connected to the transverse drive screw. An extension bracket is provided on the front side of the transverse movable seat, and a transverse guide wheel is provided at the end of the extension bracket. The height of the transverse guide wheel is always higher than that of the tension guide wheel.

[0010] In a further technical solution, the top of the extrusion equipment is provided with a feeding tray, an extruder, and an extrusion head. The output end of the feeding tray is connected to the feed end of the extruder, and the extrusion head is located on the front side of the extruder. The extrusion head is provided with an extrusion bend, which is bent downwards and forwards to reduce the output direction of the molten filament towards the cooling equipment and reduce the probability of breakage due to bending.

[0011] In a further technical solution, a cooling water basin is provided on the top of the cooling equipment. The cooling water basin is filled with cooling water and is made of stainless steel. The cooling water basin extends along the layout direction of the whole machine. Inside the cooling water basin, multiple parallel cooling rollers are arranged along its length. The cooling rollers are immersed in the cooling water. The wire passes through the cooling water basin along its length and is rolled on the underside of each cooling roller to keep it immersed in the cooling water.

[0012] In a further technical solution, the cooling equipment is equipped with a refrigeration device, which includes a condenser. The condenser is connected to the bottom of the cooling water basin for heat radiation, so as to control the cooling water liquid within a preset cooling temperature range.

[0013] In a further technical solution, a side frame is provided on the front side of the cooling water basin, and a guide roller assembly is rotatably mounted on the side frame; an anti-scratching transition roller is rotatably mounted on the rear side of the cooling water basin.

[0014] In a further technical solution, the lifting drive motor is a servo motor; the single-filament drawing device is also equipped with a control device, and the control device signal is connected to the servo motor.

[0015] The advantages of this invention compared to the prior art after adopting the above structure are: 1. A tensioning device has been added to the traction equipment. This device includes a lifting bracket, a lifting movable seat, a lifting guide rod, a lifting adjusting screw, and a lifting drive motor. The motor drives the screw pair to move the lifting movable seat up and down precisely, thereby adjusting the pressure and tension of the tensioning guide wheel on the movable seat on the yarn. This achieves precise electric control of the yarn tension and avoids the problems of low adjustment accuracy and poor repeatability of the traditional manual swing arm type pressure roller adjustment.

[0016] 2. Compared to traditional technologies that require repeated manual adjustment of the pressure roller angle or position, this solution's electric lifting adjustment method can quickly set the optimal tension value according to different yarn specifications, reducing debugging time, improving production changeover efficiency, and reducing labor costs and debugging difficulty.

[0017] 3. The extrusion tube of the extruder is bent forward and downward, which allows the high-temperature molten filament extruded from the extruder to be guided to the cooling equipment in a more natural path. This reduces the stress concentration and breakage risk caused by sharp turns or right-angle bends in the filament, and helps to improve the quality of filament forming and the stability of continuous production.

[0018] 4. The cooling water basin is equipped with a refrigeration device consisting of a condenser at the bottom, which can accurately control the temperature of the cooling water within a preset range, avoiding unstable cooling effect of the wire due to water temperature fluctuations, thereby further improving the dimensional accuracy and physical property consistency of the wire. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the extrusion equipment in this utility model.

[0022] Figure 3 This is a schematic diagram of the cooling device in this utility model.

[0023] Figure 4 This is a schematic diagram of the traction device in this utility model. Detailed Implementation

[0024] The following are merely preferred embodiments of the present invention and do not limit the scope of protection of the present invention.

[0025] like Figures 1 to 4 As shown, a high-stability monofilament drawing device includes an extrusion device 1, a cooling device 2, and a traction device 3 arranged sequentially. The traction device 3 has a traction roller 336. The extrusion device 1 has an extrusion head. The filaments extruded by the extrusion head are continuously output through the cooling device 2 and wound around the traction roller 336. The traction device 3 is also equipped with a tensioning device 32, which has a lifting bracket 321, a lifting movable seat 322, a lifting guide rod 324, a lifting adjusting screw 325, and a lifting drive motor 326. The lifting bracket 321 is located in front of the traction roller 336; the lifting guide rod 324 is vertically fixed. The lifting bracket 321 is used as the support; the lifting adjusting screw 325 is rotatably mounted on the lifting bracket 321 and parallel to the lifting guide rod 324; the lifting drive motor 326 is fixed to the top of the lifting bracket 321 and is connected to the lifting adjusting screw 325; the lifting movable seat 322 is slidably mounted on the lifting guide rod 324, and the lifting movable seat 322 is provided with a screw pair, which is threadedly connected to the lifting adjusting screw 325 to realize the vertical position adjustment of the lifting movable seat 322. A tensioning guide wheel 323 is rotatably mounted on the side of the lifting movable seat 322, and the tensioning guide wheel 323 rolls and acts on the wire. The lifting drive motor 326 is a servo motor. The single wire drawing device is also provided with a control device, and the control device signal is connected to the servo motor.

[0026] The operator controls the tension guide roller 323 to be at different preset heights through the control device to meet the tension production needs of different specifications of yarn.

[0027] The traction device 3 is equipped with a tensioning device 32, which includes a lifting bracket 321, a lifting movable seat 322, a lifting guide rod 324, a lifting adjusting screw 325, and a lifting drive motor 326. The motor drives the screw pair to move the lifting movable seat 322 up and down precisely, thereby adjusting the pressure and tension of the tensioning guide roller 323 installed on the movable seat on the yarn, realizing the electric precise control of the yarn tension, and avoiding the problems of low adjustment accuracy and poor repeatability of the traditional manual swing arm type pressure roller adjustment.

[0028] Compared to traditional technologies that require repeated manual adjustments to the angle or position of the pressure rollers, this solution's electric lifting adjustment method can quickly set the optimal tension value according to different yarn specifications, reducing debugging time, improving production changeover efficiency, and lowering labor costs and debugging difficulty.

[0029] Specifically, the input side of the traction device 3 is provided with a lifting bracket 31, and the top of the lifting bracket 31 is provided with a lifting guide roller 311. The height of the tension guide roller 323 is always lower than that of the lifting guide roller 311.

[0030] Specifically, the traction device 3 also includes a traction drive housing 33, a traction drive shaft is provided on one side of the traction drive housing 33, a traction drive motor is connected to the traction drive shaft, and the traction drive motor is located inside the traction drive housing 33; the traction roller 336 is movably sleeved on the traction drive shaft, and a locking structure is provided between the two, the locking structure including a linkage key structure.

[0031] Specifically, the upper part of the traction roller 336 is provided with a transverse winding adjustment mechanism, which includes a transverse drive motor, a transverse drive screw 335, transverse guide rods 334, and a transverse movable seat 331. The transverse drive motor is located inside the traction drive housing 33. One end of the transverse drive screw 335 is rotatably mounted on the side of the traction drive housing 33 and is connected to the transverse drive motor. Two transverse guide rods 334 are provided, located on both sides above the transverse drive screw 335. 334 and the transverse drive screw 335 are parallel to the traction drive shaft respectively; the transverse movable seat 331 has connecting parts on both sides and is slidably connected to the corresponding transverse guide rod 334 through the connecting parts. The transverse movable seat 331 has another screw pair, which is threadedly connected to the transverse drive screw 335. The front side of the transverse movable seat 331 has an extension bracket 332, and the end of the extension bracket 332 has a transverse guide wheel 333. The height of the transverse guide wheel 333 is always higher than the tension guide wheel 323.

[0032] Specifically, the top of the extrusion equipment 1 is provided with a feeding plate 10, an extruder 11 and an extrusion head. The output end of the feeding plate 10 is connected to the feed end of the extruder 11. The extrusion head is located on the front side of the extruder 11. The extrusion head is provided with an extrusion bend 12. The extrusion bend 12 is bent downwards and forwards to reduce the output direction of the molten filament towards the cooling equipment 2, thereby reducing the probability of breakage due to bending.

[0033] The extrusion bend 12 of the extruder head is bent downwards and forwards, which allows the high-temperature molten filament extruded from the extruder 11 to be guided to the cooling device 2 in a more natural path. This reduces the stress concentration and breakage risk caused by sharp turns or right-angle bends in the filament, and helps to improve the quality of filament forming and the stability of continuous production.

[0034] Specifically, the top of the cooling device 2 is provided with a cooling water basin 20, which is filled with cooling water. The cooling water basin 20 is made of stainless steel and extends along the layout direction of the whole machine. Inside the cooling water basin 20, there are multiple parallel cooling wire rollers 22 along its length. The cooling wire rollers 22 are immersed in the cooling water. The wire passes through the cooling water basin 20 along its length and is rolled on the underside of each cooling wire roller 22 to keep it immersed in the cooling water.

[0035] The cooling water basin 20 is equipped with a refrigeration device consisting of a condenser 23 at the bottom, which can precisely control the temperature of the cooling water within a preset range, avoiding unstable cooling effect of the wire due to water temperature fluctuations, thereby further improving the dimensional accuracy and physical property consistency of the wire.

[0036] Specifically, the cooling device 2 is equipped with a refrigeration unit, which includes a condenser 23. The condenser 23 is thermally radiantly connected to the bottom of the cooling water basin 20 to control the cooling water liquid within a preset cooling temperature range.

[0037] Specifically, a side frame 211 is provided on the front side of the cooling water basin 20, and a guide roller group 21 is rotatably mounted on the side frame 211; an anti-scratching transition roller is rotatably mounted on the rear side of the cooling water basin 20.

[0038] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A high-stability monofilament drawing device, comprising an extrusion device, a cooling device, and a traction device arranged sequentially, wherein the traction device has a traction roller, the extrusion device has an extrusion head, and the extruded filaments are continuously output through the cooling device and wound around the traction roller, characterized in that: The traction equipment is also equipped with a tensioning device, which includes a lifting bracket, a lifting movable seat, a lifting guide rod, a lifting adjusting screw, and a lifting drive motor. The lifting bracket is located on the front side of the traction roller; the lifting guide rod is vertically fixed to the lifting bracket. The lifting adjustment screw is rotatably mounted on the lifting bracket and parallel to the lifting guide rod; the lifting drive motor is fixed to the top of the lifting bracket and is connected to the lifting adjustment screw; the lifting movable seat is slidably mounted on the lifting guide rod, and the lifting movable seat is provided with a screw pair, which is threadedly connected to the lifting adjustment screw to realize the vertical position adjustment of the lifting movable seat; a tensioning guide wheel is rotatably mounted on the side of the lifting movable seat, and the tensioning guide wheel rolls and acts on the wire.

2. The high-stability monofilament drawing device according to claim 1, characterized in that: The input side of the traction device is provided with a lifting bracket, and the top of the lifting bracket is provided with a lifting guide roller. The height of the tensioning guide roller is always lower than that of the lifting guide roller.

3. The high-stability monofilament drawing device according to claim 2, characterized in that: The traction device also includes a traction drive housing, a traction drive shaft is provided on one side of the traction drive housing, and a traction drive motor is connected to the traction drive shaft. The traction drive motor is located inside the traction drive housing. The traction roller is movably sleeved on the traction drive shaft, and a locking structure is provided between the two. The locking structure includes a linkage key structure.

4. The high-stability monofilament drawing device according to claim 3, characterized in that: The upper part of the traction roller is provided with a transverse winding adjustment mechanism, which includes a transverse drive motor, a transverse drive screw, a transverse guide rod, and a transverse movable seat. The transverse drive motor is located inside the traction drive housing. One end of the transverse drive screw is rotatably mounted on the side of the traction drive housing and is connected to the transverse drive motor. There are two transverse guide rods, located on both sides above the transverse drive screw. These two transverse guide rods and the transverse drive screw are parallel to the traction drive shaft. The transverse movable seat has connecting parts on both sides, which are slidably connected to the corresponding transverse guide rods. The transverse movable seat has another screw pair, which is threadedly connected to the transverse drive screw. The front side of the transverse movable seat has an extension bracket, and the end of the extension bracket has a transverse guide wheel. The height of the transverse guide wheel is always higher than the tension guide wheel.

5. A high-stability monofilament drawing device according to any one of claims 1 to 4, characterized in that: The top of the extrusion equipment is equipped with a feeding tray, an extruder, and an extrusion head. The output end of the feeding tray is connected to the feed end of the extruder, and the extrusion head is located at the front of the extruder. The extrusion head is equipped with an extrusion bend, which is bent downwards and forwards to reduce the output direction of the molten filament towards the cooling device, thereby reducing the probability of breakage due to bending.

6. The high-stability monofilament drawing device according to claim 5, characterized in that: The cooling equipment is equipped with a cooling water basin at the top, which is filled with cooling water. The cooling water basin is made of stainless steel and extends along the layout of the whole machine. Inside the cooling water basin, there are multiple parallel cooling rollers along its length. The cooling rollers are immersed in the cooling water. The wire passes through the cooling water basin along its length and is rolled on the underside of each cooling roller to keep it immersed in the cooling water.

7. A high-stability monofilament drawing device according to claim 6, characterized in that: The cooling equipment is equipped with a refrigeration device, which includes a condenser. The condenser is connected to the bottom of the cooling water basin for heat radiation, so as to control the cooling water liquid within a preset cooling temperature range.

8. A high-stability monofilament drawing device according to claim 7, characterized in that: The cooling water basin is provided with a side frame on the front side, and a guide roller assembly is rotatably mounted on the side frame; an anti-scratching transition roller is rotatably mounted on the rear side of the cooling water basin.

9. A high-stability monofilament drawing device according to claim 1, characterized in that: The lifting drive motor is a servo motor; the single-filament drawing device is also equipped with a control device, and the control device signal is connected to the servo motor.

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