Multifunctional pressing structure for building film production
Patent Information
- Application Number
- CN202522437597.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0003]现有的装置在对建筑膜进行压合加工时,需要将膜材料与其他一种或多种膜材料进行压合,在膜材料进行贴合的过程中容易在膜与膜之间产生气泡,会造成压合不完整或者鼓包的情况出现,浪费原材料且影响建筑膜的投入使用
[0015]1、本实用新型提供一种多功能建筑膜生产用压合结构,通过压紧机构,通过将放料辊上的建筑膜和其他膜材料拉出并穿过导向辊、横架和压紧辊内,通过旋转的双向丝杆一可带动两侧旋转的移动座逐渐靠近,使得移动座运动时带动两组压紧辊同步运动,使其压紧辊可与建筑膜和其他膜材料接触,以此可对其进行压紧,此时在打开电机二,电机二可利用连接轴带动压紧辊旋转,以此在对建筑膜和其他膜材料进行压紧时还可对其进行输送,以此可将膜与膜之间的气泡挤出,避免压合不完整或者鼓包的情况出现,而在输送的过程中,利用旋转的双向丝杆二可带动两侧螺纹座逐渐靠近,使得螺纹座带动两侧活动板和导向块同步运动,以此可对导向块之间的间距进行调整,使其建筑膜和其他膜材料的两端始终接触导向块,使其在膜体材料压紧输送时保证导向效果,避免膜体材料发生偏移,以此可进一步提高装置的使用效果。
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Figure CN224881328U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of architectural membrane production technology, specifically to a multifunctional pressing structure for architectural membrane production. Background Technology
[0002] Architectural film is a multi-layered functional polyester composite film material, manufactured on a PET substrate through processes such as magnetron sputtering and lamination. It mainly comprises a wear-resistant layer, a metallized polyester layer, and a pressure-sensitive adhesive layer. This material was first patented for a heat-insulating film by 3M in 1966 and subsequently commercialized. It is now categorized into three types: energy-saving architectural film, safety and explosion-proof film, and interior decorative film. It is applied to the surface of architectural glass in residential, medical and aesthetic, hotel, and guesthouse settings.
[0003] Existing equipment requires pressing the membrane material with one or more other membrane materials during the pressing process of building membranes. During this process, air bubbles can easily form between the membranes, resulting in incomplete pressing or bulging, wasting raw materials and affecting the use of the building membrane. Utility Model Content
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0005] A multifunctional pressing structure for producing architectural membranes includes a workbench, a material rack fixedly mounted on the left end of the workbench, multiple sets of feeding rollers fixedly mounted on the material rack, upright plates symmetrically fixedly mounted on the upper left side of the workbench, guide rollers rotatably mounted on the inner side of the upright plates, a pressing mechanism mounted on the right side of the guide rollers, and a pressing mechanism mounted on the right side of the pressing mechanism.
[0006] The clamping mechanism includes a vertical frame, the lower end of which is symmetrically and fixedly connected to the upper left end of the worktable. A double-acting lead screw is rotatably mounted on the inner side of the vertical frame. A fixed seat is rotatably connected to the middle of the double-acting lead screw. Moving seats are threaded onto both the upper and lower ends of the double-acting lead screw. A motor is fixedly connected to the top of the vertical frame. A housing is fixedly mounted on one side of a set of moving seats. A motor is fixedly embedded inside the housing. A connecting shaft is driven to the output end of the motor. A clamping roller is fixedly sleeved on the outside of the connecting shaft. A crossbeam is fixedly mounted on the left end of the vertical frame. Grooves are opened on both the upper and lower sides of the front end of the crossbeam. A double-acting lead screw is rotatably connected inside the upper groove. Threaded seats are threaded onto both ends of the double-acting lead screw. A sliding rod is fixedly mounted inside the lower groove. Sliding seats are slidably sleeved on both sides of the sliding rod. A movable plate is fixedly mounted on the opposite surface of the threaded seat and the sliding seat. A guide block is fixedly mounted on one side of the movable plate. A motor is fixedly connected to one side of the front end of the crossbeam.
[0007] Preferably, the top end of the bidirectional lead screw is driven and installed with the output end of the motor, and the bottom end of the connecting shaft is rotatably installed with the front side of another set of movable seats.
[0008] Preferably, the top end of the bidirectional lead screw two is connected to the output end of the motor three for transmission, the inner side of the guide block is arc-shaped transition, and the inner wall is fixedly glued with an anti-slip rubber pad.
[0009] Preferably, the outer side of the base is fixedly installed to the inner wall of the middle part of the upright frame.
[0010] Preferably, the pressing mechanism includes a first fixed frame, the lower end of which is fixedly connected to the middle of the upper end of the worktable. Support rods are fixedly connected to both the upper and lower inner walls of the first fixed frame, and a heating plate is fixedly installed at the top of the support rods. A second fixed frame is fixedly installed at the upper right end of the worktable. Cylinders are fixedly installed on both the upper and lower inner walls of the second fixed frame. A connecting frame is fixedly installed at the top of the output rod of the cylinder, and a pressing roller is rotatably installed on the inner side of the connecting frame.
[0011] Preferably, both the first and second fixed frames are designed in an open shape.
[0012] Preferably, the connecting frame is arranged in an inverted shape.
[0013] Preferably, a side frame is fixedly provided at the right end of the workbench, and a take-up roller is rotatably installed on the inner side of the side frame.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. This utility model provides a multifunctional pressing structure for architectural membrane production. Through a pressing mechanism, the architectural membrane and other membrane materials on the feeding roller are pulled out and passed through the guide roller, crossbeam, and pressing roller. A rotating bidirectional screw drives two rotating movable seats to gradually approach each other, causing the movable seats to move synchronously, allowing the pressing rollers to contact the architectural membrane and other membrane materials for pressing. Simultaneously, a second motor is activated, which drives the pressing rollers to rotate via a connecting shaft. This allows for the pressing and conveying of the architectural membrane and other membrane materials, squeezing out air bubbles between the membranes and preventing incomplete pressing or bulging. During conveying, the rotating bidirectional screw drives two threaded seats to gradually approach each other, causing the threaded seats to move synchronously with the movable plates and guide blocks on both sides. This adjusts the spacing between the guide blocks, ensuring that both ends of the architectural membrane and other membrane materials are always in contact with the guide blocks, guaranteeing a guiding effect during membrane material pressing and conveying, and preventing membrane material deviation. This further improves the effectiveness of the device.
[0016] 2. This utility model provides a multifunctional pressing structure for the production of architectural membranes. Through the pressing mechanism, the architectural membrane and other membrane materials, after being extruded and degassed, can enter the first fixed frame, so that the upper and lower heating plates can evenly heat both sides of the membrane material. After the membrane material is heated, it continues to be conveyed into the second fixed frame. At this time, the upper and lower cylinders can be opened, so that the cylinders can push the connecting frame to gradually approach, so that the pressing roller on the connecting frame can contact the membrane material to press the membrane material. Finally, the pressed membrane material can be wound onto the winding roller for unified storage. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the pressing structure for the production of the multifunctional architectural membrane of this utility model.
[0018] Figure 2 This is a structural schematic diagram of the front view of this utility model;
[0019] Figure 3 This is a schematic diagram of the pressing mechanism of this utility model;
[0020] Figure 4 This is a structural schematic diagram showing the details of the clamping mechanism of this utility model;
[0021] Figure 5 This is a schematic diagram of the pressing mechanism of this utility model.
[0022] In the diagram: 1. Workbench; 2. Material rack; 3. Feeding roller; 4. Vertical plate; 5. Guide roller; 6. Pressing mechanism; 7. Pressing mechanism; 8. Side frame; 9. Rewinding roller; 61. Vertical frame; 62. Double-acting lead screw I; 63. Fixed base; 64. Moving base; 65. Motor I; 66. Housing; 67. Motor II; 68. Pressing roller; 69. Connecting shaft; 610. Horizontal frame; 611. Groove; 612. Double-acting lead screw II; 613. Threaded seat; 614. Slide rod; 615. Slide seat; 616. Movable plate; 617. Motor III; 618. Guide block; 71. Fixed frame I; 72. Support rod; 73. Heating plate; 74. Fixed frame II; 75. Cylinder; 76. Connecting frame; 77. Pressing roller. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to embodiments:
[0024] like Figures 1-5As shown, this utility model provides a multifunctional pressing structure for building membrane production, including a workbench 1, a material rack 2 fixedly provided at the left end of the workbench 1, multiple sets of feeding rollers 3 fixedly installed on the material rack 2, upright plates 4 symmetrically fixedly provided on the upper left side of the workbench 1, guide rollers 5 rotatably installed on the inner side of the upright plates 4, a pressing mechanism 6 provided on the right side of the guide rollers 5, and a pressing mechanism 7 installed on the right side of the pressing mechanism 6.
[0025] A side frame 8 is fixedly provided at the right end of the workbench 1, and a take-up roller 9 is rotatably installed on the inner side of the side frame 8.
[0026] In this scheme, the guide roller 5 can initially guide and convey the building film and other film materials, and the feeding roller 3 of the building film and other film materials can be installed on the material rack 2.
[0027] like Figures 3-4 As shown, the clamping mechanism 6 includes a frame 61. The lower end of the frame 61 is symmetrically and fixedly connected to the upper left end of the worktable 1. A bidirectional lead screw 62 is rotatably mounted on the inner side of the frame 61. A fixed seat 63 is rotatably connected to the middle of the bidirectional lead screw 62. Movable seats 64 are threaded onto both the upper and lower ends of the bidirectional lead screw 62. A motor 65 is fixedly connected to the top of the frame 61. A housing 66 is fixedly mounted on one side of a set of movable seats 64. A second motor 67 is fixedly embedded inside the housing 66. A connecting shaft 69 is driven and mounted on the output end of the second motor 67. A clamping roller 68 is fixedly sleeved on the outside of the connecting shaft 69. A crossbeam 610 is fixedly installed at the left end of the upright frame 61. The front end of the crossbeam 610 has grooves 611 on both the upper and lower sides. A double-acting screw 612 is rotatably connected inside the upper groove 611. Threaded seats 613 are threaded onto both ends of the double-acting screw 612. A slide rod 614 is fixedly installed inside the lower groove 611. Slide seats 615 are slidably sleeved on both sides of the slide rod 614. A movable plate 616 is fixedly installed on the opposite side of the threaded seat 613 and the slide seat 615. A guide block 618 is fixedly installed on one side of the movable plate 616. A motor 617 is fixedly connected to one side of the front end of the crossbeam 610.
[0028] The top end of the bidirectional lead screw 62 is connected to the output end of the motor 65 for transmission, and the bottom end of the connecting shaft 69 is rotatably connected to the front side of another set of movable seats 64.
[0029] The top of the two-way lead screw 612 is connected to the output end of the motor 617 for transmission. The inner side of the guide block 618 is set with an arc transition, and the inner wall is fixedly glued with an anti-slip rubber pad.
[0030] The outer part of the base 63 is fixedly installed on the inner wall of the middle part of the frame 61.
[0031] In this scheme, the upper and lower sets of pressure rollers 68 rotate in opposite directions. Utilizing the friction between the pressure rollers 68 and the film, the film material is conveyed forward at a uniform speed in the horizontal direction while maintaining the pressure state. During the conveying process, the continuous pressure further squeezes out the tiny air bubbles between the film bodies, ensuring stable pressing quality. At the same time, uniform conveying can prevent the film body from stretching and deforming, ensuring the accuracy of subsequent processing. When the movable plate 616 moves, it drives the slide block 615 to slide synchronously on the slide rod 614, ensuring smooth movement. During the conveying process, both ends of the film material are always in contact with the inner side of the guide block 618. The guide block 618 limits the lateral displacement of the film material through lateral limiting, preventing it from shifting due to uneven force or friction differences during pressing and conveying.
[0032] like Figure 5 As shown, the pressing mechanism 7 includes a first fixed frame 71, the lower end of which is fixedly connected to the middle of the upper end of the worktable 1. Support rods 72 are fixedly connected to both the upper and lower inner walls of the first fixed frame 71. A heating plate 73 is fixedly installed at the top of the support rods 72. A second fixed frame 74 is fixedly installed at the upper right end of the worktable 1. Cylinders 75 are fixedly installed on both the upper and lower inner walls of the second fixed frame 74. A connecting frame 76 is fixedly installed at the top of the output rod of the cylinder 75. A pressing roller 77 is rotatably installed on the inner side of the connecting frame 76.
[0033] Both the first fixed frame 71 and the second fixed frame 74 are designed in an open shape.
[0034] The connecting bracket 76 is arranged in a U-shape.
[0035] In this solution, the membrane material is heated before pressing, which improves the pressing cooling and enhances the production efficiency of architectural membranes.
[0036] The working principle of the pressing structure used in the production of this multifunctional architectural membrane will be explained in detail below.
[0037] like Figures 1-5As shown, in use, this multifunctional pressing structure for architectural membrane production involves pulling the architectural membrane and other membrane materials from the feeding roller 3 through the guide roller 5, crossbeam 610, and pressing roller 68. By turning on motor 65, the motor drives the bidirectional lead screw 62 to rotate. The rotating lead screw 62 causes the two rotating movable seats 64 on both sides to gradually move closer together, so that the movement of the movable seats 64 drives the two sets of pressing rollers 68 to move synchronously, allowing the pressing rollers 68 to contact the architectural membrane and other membrane materials for pressing. At this time, turning on motor 67 allows it to drive the pressing rollers 68 to rotate via connecting shaft 69. This allows for the pressing of the architectural membrane and other membrane materials while also conveying them, thus squeezing out air bubbles between the membranes and preventing incomplete pressing or bulging. During the conveying process, motor 617 can be turned on, driving the bidirectional lead screw 612 to rotate. The rotating bidirectional lead screw 612... The threaded seats 613 on both sides can be driven to gradually approach each other, so that the threaded seats 613 drive the movable plates 616 and guide blocks 618 on both sides to move synchronously. This allows the spacing between the guide blocks 618 to be adjusted, ensuring that both ends of the building membrane and other membrane materials are always in contact with the guide blocks 618. This ensures the guiding effect during the pressing and conveying of the membrane material and prevents the membrane material from shifting, thereby further improving the effectiveness of the device. After the building membrane and other membrane materials are extruded and degassed, they can enter the first fixed frame 71, where the upper and lower heating plates 73 can evenly heat both sides of the membrane material. After the membrane material is heated, it continues to be conveyed into the second fixed frame 74. At this time, the upper and lower cylinders 75 can be opened, so that the cylinders 75 can push the connecting frame 76 to gradually approach each other, so that the pressing roller 77 on the connecting frame 76 can contact the membrane material to press the membrane material. Finally, the pressed membrane material can be wound onto the winding roller 9 for unified storage.
[0038] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A multifunctional pressing structure for producing architectural membranes, comprising a workbench (1), wherein a material rack (2) is fixedly provided at the left end of the workbench (1), characterized in that: Multiple sets of feeding rollers (3) are fixedly installed on the material rack (2). Vertical plates (4) are symmetrically fixed on the upper left side of the workbench (1). Guide rollers (5) are rotatably installed on the inner side of the vertical plates (4). A pressing mechanism (6) is provided on the right side of the guide rollers (5). A pressing mechanism (7) is installed on the right side of the pressing mechanism (6). The pressing mechanism (6) includes a frame (61), the lower end of which is symmetrically fixedly connected to the upper left end of the workbench (1). A double-acting lead screw (62) is rotatably mounted on the inner side of the frame (61). A fixed seat (63) is rotatably connected to the middle of the double-acting lead screw (62). Movable seats (64) are threaded onto both the upper and lower ends of the double-acting lead screw (62). A motor (65) is fixedly connected to the top of the frame (61). A housing (66) is fixedly mounted on one side of a set of movable seats (64). A motor (67) is fixedly embedded inside the housing (66). A connecting shaft (69) is driven to the output end of the motor (67). A pressing roller (68) is fixedly sleeved on the outside of the connecting shaft (69). A crossbeam (610) is fixedly installed on the left end of the upright frame (61). The front end of the crossbeam (610) has grooves (611) on both the upper and lower sides. A double-acting screw rod (612) is rotatably connected inside the upper groove (611). Both ends of the double-acting screw rod (612) are threaded with threaded seats (613). A slide rod (614) is fixedly installed inside the lower groove (611). Slide seats (615) are slidably sleeved on both sides of the slide rod (614). A movable plate (616) is fixedly installed on the opposite side of the threaded seat (613) and the slide seat (615). A guide block (618) is fixedly installed on one side of the movable plate (616). A motor (617) is fixedly connected to one side of the front end of the crossbeam (610).
2. The pressing structure for multifunctional architectural membrane production according to claim 1, characterized in that: The top end of the bidirectional lead screw (62) is driven and installed at the output end of the motor (65), and the bottom end of the connecting shaft (69) is rotatably installed at the front side of another set of movable seats (64).
3. The pressing structure for multifunctional architectural membrane production according to claim 1, characterized in that: The top end of the bidirectional lead screw two (612) is connected to the output end of the motor three (617) for transmission. The inner side of the guide block (618) is arc-shaped and the inner wall is fixedly glued with an anti-slip rubber pad.
4. The pressing structure for multifunctional architectural membrane production according to claim 1, characterized in that: The outer side of the fixed base (63) is fixedly installed on the inner wall of the middle part of the upright frame (61).
5. The pressing structure for multifunctional architectural membrane production according to claim 1, characterized in that: The pressing mechanism (7) includes a first fixed frame (71), the lower end of which is fixedly connected to the middle of the upper end of the workbench (1). Support rods (72) are fixedly connected to the upper and lower inner walls of the first fixed frame (71). A heating plate (73) is fixedly provided at the top of the support rods (72). A second fixed frame (74) is fixedly installed at the upper right end of the workbench (1). A cylinder (75) is fixedly provided on the upper and lower inner walls of the second fixed frame (74). A connecting frame (76) is fixedly installed at the top of the output rod of the cylinder (75). A pressing roller (77) is rotatably installed on the inner side of the connecting frame (76).
6. The pressing structure for multifunctional architectural membrane production according to claim 5, characterized in that: Both the first fixed frame (71) and the second fixed frame (74) are arranged in an opening shape.
7. The pressing structure for multifunctional architectural membrane production according to claim 5, characterized in that: The connecting frame (76) is arranged in an incline shape.
8. The pressing structure for multifunctional architectural membrane production according to claim 1, characterized in that: A side frame (8) is fixedly provided at the right end of the workbench (1), and a take-up roller (9) is rotatably installed on the inner side of the side frame (8).