Edge bonding device for foam board production

Abstract

The utility model discloses an edge bonding device for foam board production relates to foam board production technical field, include: bonding platform, the position control mechanism is located on the bonding platform, and the position control mechanism includes installation component, horizontal transmission roll, vertical transmission roll and drive component, and installation component is located at the top of bonding platform. This edge bonding device for foam board production, through the cooperation of position control mechanism and bonding mechanism, realizes two -way foam board synchronous drive, and promotes the bonding efficiency, and by bonding drive motor cooperation drive gear, two transmission gear and driven gear synchronous drive horizontal transmission roll and vertical transmission roll reverse rotation, makes the horizontal and vertical foam board respectively pasted on two rollers can be transported with the speed of complete synchronization, avoids the misplacement, extrusion or bonding not even of different step of conveying, and realizes two -way foam board and uses by bonding control board and bonding piece.

Description

Technical Field

[0001] This utility model relates to the field of foam board production technology, specifically to an edge bonding device for foam board production. Background Technology

[0002] Foam board, as a lightweight, heat-insulating, and sound-insulating material, is widely used in construction, packaging, decoration and other fields. In the production or deep processing of foam board, it is often necessary to connect two or more foam boards by edge bonding to make composite structural components of specific shapes such as L-shape, T-shape, and box to meet different usage requirements.

[0003] Currently, edge bonding of foam boards still largely relies on manual or semi-mechanized operations. A common method involves the operator manually aligning and temporarily fixing the two foam boards to be bonded. Then, using a brush, scraper, or glue gun, adhesive is applied to the edges. The two boards are then pressed together with the adhesive applied, maintaining pressure and time until the adhesive has partially cured before being released. However, this method has several drawbacks: 1. Single-direction conveying cannot simultaneously meet the requirements of independent and synchronous linear conveying of horizontal and vertical foam boards. If two independent drive systems are used, a complex synchronous control problem will be faced, which is costly and prone to misalignment due to asynchrony. 2. The uniformity of manual glue application, glue quantity control, and the straightness of the glue application trajectory all depend on the worker's experience and skill level, resulting in poor quality stability and problems such as uneven glue layer thickness, glue leakage, or glue overflow. 3. Foam boards are lightweight and easily deformed. During the conveying process, they lack effective and adjustable lateral and vertical limits, which can easily cause deviation or tipping, further affecting the docking accuracy. The equipment is also less adaptable to foam boards of different sizes and specifications, and the adjustment process is cumbersome. Utility Model Content

[0004] This invention provides an edge bonding device for foam board production. Through the coordinated use of a positioning mechanism and a bonding mechanism, foam boards in two directions are driven synchronously, improving bonding efficiency. A bonding drive motor, in conjunction with a drive gear, two transmission gears, and a driven gear, synchronously drives the horizontal and vertical transmission rollers to rotate in opposite directions. This ensures that the horizontal and vertical foam boards attached to the two rollers are conveyed at completely synchronized speeds, avoiding misalignment, compression, or uneven bonding caused by asynchronous conveying. A bonding control plate and bonding sheet enable bonding of foam boards in both directions. The use of a limiting mechanism enhances the device's adaptability to foam boards of different specifications. The vertical limiting plate is adjusted on a support rod to accommodate vertical foam boards of different heights. The horizontal pressing plate is positioned via a lifting rod and a moving rod to limit the thickness of the foam board. This allows the device to quickly adapt to foam boards of different thicknesses and widths for edge bonding, improving the flexibility of the production line and reducing equipment investment and changeover / adjustment time.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an edge bonding device for foam board production, comprising: Adhesion platform; A positioning mechanism is provided on an adhesive platform. The positioning mechanism includes an installation component, a horizontal transmission roller, a vertical transmission roller, and a driving component. The installation component is located on the top of the adhesive platform. The horizontal transmission roller is rotatably connected to one side of the top of the adhesive platform and is connected to the installation component. The vertical transmission roller is rotatably connected to one side of the top of the adhesive platform and is connected to the installation component. The driving component is located on the horizontal transmission roller and is connected to the vertical transmission roller. The limit mechanism is located on the control mechanism; An adhesive mechanism is provided on an adhesive platform. The adhesive mechanism includes an adhesive control plate and an adhesive sheet. The adhesive control plate is installed on the top of the adhesive platform, and the adhesive sheet is fixedly connected to one side of the top of the adhesive control plate.

[0006] Furthermore, the mounting component includes a mounting bracket and a support rod, the mounting bracket being mounted on the bonding platform and the support rod being mounted on the top side of the bonding platform.

[0007] Furthermore, the driving component includes: The power unit is mounted on the mounting frame and is connected to the transverse drive roller; The transmission assembly is located on the horizontal transmission roller and is connected to the vertical transmission roller.

[0008] Furthermore, the power component is an adhesive drive motor, which is fixedly connected to the top of the mounting frame, and the output end of the adhesive drive motor is fixedly connected to the top of the transverse transmission roller.

[0009] Furthermore, the transmission assembly comprises a drive gear, a transmission gear, and a driven gear. The drive gear is fixedly connected to the bottom of the horizontal transmission roller, and the driven gear is fixedly connected to the bottom of the vertical transmission roller. There are two transmission gears, both of which are rotatably connected to the bottom of the bonding platform and mesh with each other. The driven gear meshes with one of the transmission gears, and the drive gear meshes with the other transmission gear.

[0010] Furthermore, the limiting mechanism includes a vertical limiting plate, a horizontal pressing plate, and an adjusting component. The vertical limiting plate is mounted on a support rod, the adjusting component is mounted on a mounting frame, and the horizontal pressing plate is mounted on the adjusting component.

[0011] Furthermore, the adjustment component includes a lifting rod and a moving rod. The lifting rod is installed on the mounting frame, the moving rod is installed at the bottom of the lifting rod, and the transverse pressing plate is fixedly connected to one end of the moving rod.

[0012] Furthermore, the bottom sides of the bonding platform are fixedly connected with limit rods, and the bottom sides of the mounting frame are respectively installed on the two limit rods.

[0013] This utility model provides an edge bonding device for foam board production. It has the following advantages: (1) The edge bonding device for foam board production achieves synchronous driving of foam boards in two directions through the cooperation of the positioning mechanism and the bonding mechanism, thereby improving the bonding efficiency. The bonding drive motor, in conjunction with the drive gear, two transmission gears and the driven gear, synchronously drives the horizontal transmission roller and the vertical transmission roller to rotate in opposite directions, so that the horizontal and vertical foam boards attached to the two rollers can be conveyed at a completely synchronous speed, avoiding misalignment, squeezing or uneven bonding caused by asynchronous conveying. The bonding control plate and the bonding sheet enable the bonding of foam boards in two directions.

[0014] (2) The edge bonding device for foam board production enhances the adaptability of the device to foam boards of different specifications by using a limiting mechanism. The vertical limiting plate is adjusted on the support rod to adapt to vertical foam boards of different heights. The horizontal pressing plate is adjusted in position by the lifting rod and the moving rod to achieve foam board thickness limitation. This enables the device to quickly adapt to foam boards of different thicknesses and widths for edge bonding, improves the flexibility of the production line, and reduces equipment investment and changeover debugging time. Attached Figure Description

[0015] Figure 1 This is an exploded cross-sectional view of the present invention; Figure 2This is a partial sectional view of the present invention; Figure 3 This is a first-view perspective perspective view of the present invention; Figure 4 This is a second-view perspective perspective view of the present invention; Figure 5 This is a three-dimensional view of the positioning mechanism of this utility model.

[0016] In the diagram: 1. Adhesion platform; 2. Limiting rod; 3. Mounting frame; 4. Moving rod; 5. Transmission gear; 6. Horizontal pressing plate; 7. Adhesion control plate; 8. Adhesive sheet; 9. Drive gear; 10. Driven gear; 11. Vertical transmission roller; 12. Vertical limiting plate; 13. Support rod; 14. Adhesion drive motor; 15. Horizontal transmission roller; 16. Lifting rod. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figure 1-5 This utility model provides a technical solution: an edge bonding device for foam board production, comprising: Adhesion platform 1; The positioning mechanism is located on the bonding platform 1. The positioning mechanism includes a mounting component, a horizontal transmission roller 15, a vertical transmission roller 11, and a driving component. The mounting component is located on the top of the bonding platform 1. The horizontal transmission roller 15 is rotatably connected to one side of the top of the bonding platform 1 and is connected to the mounting component. The vertical transmission roller 11 is rotatably connected to one side of the top of the bonding platform 1 and is connected to the mounting component. The driving component is located on the horizontal transmission roller 15 and is connected to the vertical transmission roller 11. The limit mechanism is located on the control mechanism; An adhesive mechanism is provided on the adhesive platform 1. The adhesive mechanism includes an adhesive control plate 7 and an adhesive sheet 8. The adhesive control plate 7 is installed on the top of the adhesive platform 1, and the adhesive sheet 8 is fixedly connected to one side of the top of the adhesive control plate 7.

[0019] In this implementation scheme: the bonding platform 1 is equipped with a control system, including an operation screen, control buttons, etc., which is an application of existing technology and will not be described in detail here. The horizontal transmission roller 15 and the vertical transmission roller 11 cooperate with each other, and the driving component makes the horizontal transmission roller 15 and the vertical transmission roller 11 rotate in opposite directions to control the movement of the foam board. The bonding control plate 7 is equipped with a control module, which controls the connection between the foam boards in the two directions through the bonding sheet 8.

[0020] Specifically, the mounting components include a mounting bracket 3 and a support rod 13. The mounting bracket 3 is mounted on the bonding platform 1, and the support rod 13 is mounted on the top side of the bonding platform 1.

[0021] In this embodiment, the mounting bracket 3 and the support rod 13 are used for installation between the horizontal transmission roller 15 and the vertical transmission roller 11, respectively.

[0022] Specifically, the drive components include: The power unit is mounted on the mounting frame 3 and is connected to the transverse transmission roller 15; The transmission assembly is mounted on the horizontal transmission roller 15 and is connected to the vertical transmission roller 11.

[0023] In this embodiment, the power assembly and the transmission assembly are used together to enable synchronous rotation between the horizontal transmission roller 15 and the vertical transmission roller 11.

[0024] Specifically, the power component is an adhesive drive motor 14, which is fixedly connected to the top of the mounting frame 3, and the output end of the adhesive drive motor 14 is fixedly connected to the top of the transverse transmission roller 15.

[0025] In this embodiment, the model of the adhesive drive motor 14 can be selected from those available on the market as needed, which will not be elaborated here. The horizontal transmission roller 15 is rotated by the adhesive drive motor 14 to complete the use.

[0026] Specifically, the transmission components are a drive gear 9, a transmission gear 5, and a driven gear 10. The drive gear 9 is fixedly connected to the bottom of the horizontal transmission roller 15, and the driven gear 10 is fixedly connected to the bottom of the vertical transmission roller 11. There are two transmission gears 5, both of which are rotatably connected to the bottom of the bonding platform 1 and mesh with each other. The driven gear 10 meshes with one of the transmission gears 5, and the drive gear 9 meshes with the other transmission gear 5.

[0027] In this embodiment, the drive gear 9, the two transmission gears 5 and the driven gear 10 are of the same size, and the rotation of the horizontal transmission roller 15 and the vertical transmission roller 11 is realized through the meshing between the drive gear 9, the two transmission gears 5 and the driven gear 10.

[0028] Specifically, the limiting mechanism includes a vertical limiting plate 12, a horizontal pressing plate 6, and an adjusting component. The vertical limiting plate 12 is installed on the support rod 13, the adjusting component is installed on the mounting frame 3, and the horizontal pressing plate 6 is installed on the adjusting component.

[0029] In this embodiment: the vertical limiting plate 12 restricts the vertical foam board, and the horizontal pressing plate 6 restricts the horizontal foam board. The vertical foam board and the horizontal foam board cooperate with each other to complete the docking.

[0030] Specifically, the adjustment components include a lifting rod 16 and a moving rod 4. The lifting rod 16 is installed on the mounting frame 3, and the moving rod 4 is installed at the bottom of the lifting rod 16. The horizontal pressing plate 6 is fixedly connected to one end of the moving rod 4.

[0031] In this embodiment, the lifting rod 16 and the moving rod 4 work together to adjust the height of the horizontal pressing plate 6 and the distance relative to the vertical transmission roller 11, thereby improving the flexibility of use.

[0032] Specifically, the bottom sides of the bonding platform 1 are fixedly connected to limit rods 2, and the bottom sides of the mounting frame 3 are respectively installed on the two limit rods 2.

[0033] In this embodiment, the limiting rod 2 ensures the vertical balance of the mounting bracket 3, thereby improving stability.

[0034] In use, the limiting mechanism is adjusted according to the thickness and width of the foam board to be bonded. The position of the horizontal pressing plate 6 is adjusted by the telescopic cooperation of the lifting rod 16 and the moving rod 4. This, combined with the movement of the vertical limiting plate 12 on the support rod 13, forms a suitable alignment of the foam boards in both the horizontal and vertical directions. The bonding drive motor 14 controls the rotation of the horizontal transmission roller 15, which, through the drive gear 9, two transmission gears 5, and the driven gear 10, causes the vertical transmission roller 11 to rotate, adhering the vertical foam board to the vertical transmission roller 11. Simultaneously, the horizontal foam board adheres to the horizontal transmission roller 15, thus achieving horizontal bonding. Both the horizontal and vertical foam boards enter from the side of the device. Driven by the friction of the horizontal transmission roller 15 and the vertical transmission roller 11, the horizontal and vertical foam boards are conveyed. The adhesive control plate 7 controls the adhesive sheet 8 to bond the horizontal and vertical foam boards at the contact points. Under continuous roller conveying, the adhesive edges of the two foam boards are dragged at a uniform speed across the working area of ​​the adhesive sheet 8 to complete the edge bonding. The foam board assembly with completed edge bonding is smoothly delivered from the other end of the device under the continuous conveying of the transmission rollers. The operator receives and removes the bonded finished product at the exit.

[0035] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An edge bonding device for foam board production, characterized in that, include: Adhesion platform (1); A positioning mechanism is provided on the bonding platform (1). The positioning mechanism includes an installation component, a horizontal transmission roller (15), a vertical transmission roller (11), and a driving component. The installation component is located on the top of the bonding platform (1). The horizontal transmission roller (15) is rotatably connected to one side of the top of the bonding platform (1) and is connected to the installation component. The vertical transmission roller (11) is rotatably connected to one side of the top of the bonding platform (1) and is connected to the installation component. The driving component is located on the horizontal transmission roller (15) and is connected to the vertical transmission roller (11). The limit mechanism is located on the control mechanism; An adhesive mechanism is provided on an adhesive platform (1). The adhesive mechanism includes an adhesive control plate (7) and an adhesive sheet (8). The adhesive control plate (7) is installed on the top of the adhesive platform (1), and the adhesive sheet (8) is fixedly connected to one side of the top of the adhesive control plate (7).

2. The edge bonding device for foam board production according to claim 1, characterized in that, The mounting components include a mounting bracket (3) and a support rod (13). The mounting bracket (3) is mounted on the bonding platform (1), and the support rod (13) is mounted on the top side of the bonding platform (1).

3. The edge bonding device for foam board production according to claim 2, characterized in that, The driving component includes: The power assembly is mounted on the mounting frame (3) and is connected to the transverse transmission roller (15); The transmission assembly is located on the horizontal transmission roller (15) and is connected to the vertical transmission roller (11).

4. The edge bonding device for foam board production according to claim 3, characterized in that, The power component is an adhesive drive motor (14), which is fixedly connected to the top of the mounting frame (3), and the output end of the adhesive drive motor (14) is fixedly connected to the top of the transverse transmission roller (15).

5. The edge bonding device for foam board production according to claim 4, characterized in that, The transmission components are a drive gear (9), a transmission gear (5), and a driven gear (10). The drive gear (9) is fixedly connected to the bottom of the horizontal transmission roller (15), and the driven gear (10) is fixedly connected to the bottom of the vertical transmission roller (11). There are two transmission gears (5), and both transmission gears (5) are rotatably connected to the bottom of the bonding platform (1), and the two transmission gears (5) mesh with each other. The driven gear (10) meshes with one of the transmission gears (5), and the drive gear (9) meshes with the other transmission gear (5).

6. The edge bonding device for foam board production according to claim 5, characterized in that, The limiting mechanism includes a vertical limiting plate (12), a horizontal pressing plate (6), and an adjusting component. The vertical limiting plate (12) is installed on the support rod (13), the adjusting component is installed on the mounting frame (3), and the horizontal pressing plate (6) is installed on the adjusting component.

7. The edge bonding device for foam board production according to claim 6, characterized in that, The adjustment component includes a lifting rod (16) and a moving rod (4). The lifting rod (16) is installed on the mounting frame (3), and the moving rod (4) is installed at the bottom of the lifting rod (16). The horizontal pressing plate (6) is fixedly connected to one end of the moving rod (4).

8. An edge bonding device for foam board production according to claim 7, characterized in that, The bottom sides of the bonding platform (1) are fixedly connected to limit rods (2), and the bottom sides of the mounting frame (3) are respectively installed on the two limit rods (2).

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