High-speed heavy-duty intelligent roller pressing equipment

Abstract

The utility model relates to roll -in equipment technical field especially, and it is a kind of high -speed heavy -duty intelligent roll -in equipment, including main body frame, roll -in mechanism, adjusting mechanism and control panel, the inside of main body frame is equipped with roll -in chamber and installation chamber, the roll -in chamber is used to accommodate roll -in mechanism, the installation chamber is adjacent to the roll -in chamber one side, for integrated accommodation power drive assembly, the roll -in mechanism is connected with adjusting mechanism, it includes and is driven by power drive assembly transmission connection roll -in group, the adjusting mechanism is connected in the axial end of roll -in group, the control panel is movably connected in one end of main body frame, the utility model discloses the purpose is to provide a kind of high -speed heavy -duty intelligent roll -in equipment of high accuracy, high efficiency.

Description

Technical Field

[0001] This utility model relates to the field of roller pressing equipment technology, and in particular to a high-speed heavy-duty intelligent roller pressing equipment. Background Technology

[0002] High-speed heavy-duty intelligent roller pressing equipment is a type of equipment that applies pressure to materials through rollers to achieve processing. Its core function is to use the relative rotation of the upper and lower corresponding pressure rollers to perform roller pressing on the materials in order to achieve processing purposes such as shaping, compaction, and flattening.

[0003] Existing high-speed, heavy-duty intelligent roller pressing equipment generally suffers from insufficient roller shape adjustment precision, leading to gaps between rollers and resulting in low material processing accuracy. The rollers and drive components are scattered, resulting in large equipment size and inconvenient maintenance. Roller disassembly relies heavily on manual handling, which is labor-intensive and poses safety hazards. Material conveying before and after roller pressing is prone to deviation, affecting processing continuity. The operating area lacks safety protection, and the fixed positions of control components result in poor adaptability. Furthermore, unstable component support during power transmission easily generates vibration, leading to high equipment noise and rapid component wear, making it difficult to meet the demands of high-precision, high-efficiency roller pressing. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a high-precision, high-efficiency, high-speed heavy-duty intelligent roller pressing equipment.

[0005] The present invention adopts the following technical solution:

[0006] A high-speed, heavy-duty intelligent roller pressing equipment includes a main frame, a roller pressing mechanism, an adjustment mechanism, and a control panel. The main frame has an internal roller pressing chamber and an installation chamber. The roller pressing chamber houses the roller pressing mechanism. The installation chamber is adjacent to one side of the roller pressing chamber and integrates a power drive assembly. The roller pressing mechanism is connected to the adjustment mechanism and includes a roller pressing assembly that is driveably connected to the power drive assembly. The adjustment mechanism is connected to the axial end of the roller pressing assembly. The control panel is movably connected to one end of the main frame.

[0007] A further improvement to the above technical solution is that the roller pressing group includes an upper pressing roller and a lower pressing roller, the upper pressing roller is arranged parallel to the lower pressing roller directly above it, and the upper pressing roller and the lower pressing roller are respectively connected to the power drive component to form a roller pressing structure with corresponding upper and lower parts.

[0008] A further improvement to the above technical solution is that both ends of the upper pressure roller are connected to an upper roller shaft, and an upper bearing seat is adapted to be installed on the outer side of the upper roller shaft; both ends of the lower pressure roller are connected to a lower roller shaft, and a lower bearing seat is adapted to be installed on the outer side of the lower roller shaft; the upper bearing seat and the lower bearing seat abut against each other in the vertical direction; a support lifting assembly is connected to the bottom of the lower bearing seat, and the support lifting assembly is connected to the base of the roller pressing chamber; a plurality of support telescopic assemblies are provided between two adjacent bases, and the support telescopic assemblies are used to support the upper pressure roller during the roller disassembly operation.

[0009] A further improvement to the above technical solution is that the supporting lifting assembly is a hydraulic telescopic cylinder, the cylinder body of the hydraulic telescopic cylinder of the supporting lifting assembly is fixedly connected to the base, and the end of its piston rod is connected to the bottom of the lower bearing seat. The lower bearing seat and the lower pressure roller are lifted as a whole by extending and retracting the piston rod. The supporting telescopic assembly is a hydraulic telescopic cylinder. The cylinder body of the hydraulic telescopic cylinder of the supporting telescopic assembly is installed between adjacent bases. The piston rod end is provided with an arc-shaped support. During the roller disassembly operation, the piston rod extends to make the arc-shaped support fit against the roller surface of the upper pressure roller to support the upper pressure roller.

[0010] A further improvement to the above technical solution is that the base is provided with a first roller dismantling slide rail arranged symmetrically. The first roller dismantling slide rail is used to cooperate with the external support assembly during the roller dismantling operation to move the lower pressure roller out of the equipment in the horizontal direction.

[0011] A further improvement to the above technical solution is that the adjustment mechanism includes a bending cylinder seat and an adjusting bending cylinder; the bending cylinder seat is connected to the upper pressure roller and / or the lower pressure roller; two adjusting bending cylinders are provided, and the two adjusting bending cylinders are symmetrically arranged at both ends of the bending cylinder seat; the cylinder body end of the adjusting bending cylinder is connected to the bending cylinder seat, and the piston rod end of the adjusting bending cylinder is movably hinged to a triangular connecting seat, and the triangular connecting seat is fixed to the main frame.

[0012] A further improvement to the above technical solution is that the power drive assembly includes a drive motor, a reducer, and a coupling integrated and installed inside the mounting cavity; the output shaft of the drive motor is connected to the input end of the reducer; the output end of the reducer is connected to the upper roller shaft and / or the lower roller shaft via the coupling; the coupling is connected to a support base plate, and the support base plate is fixed inside the mounting cavity.

[0013] A further improvement to the above technical solution is that the feeding end of the main frame is connected to a front traction component, which is used to receive the material conveyed by the upstream station; the discharging end of the main frame is connected to a rear traction component, which is used to guide the material after roller pressing to the downstream station; both the front traction component and the rear traction component are equipped with several guide rollers.

[0014] A further improvement to the above technical solution is that the main frame is provided with an operating platform with steps on both sides, the operating platform extends and connects to the upper layer of the main frame, and the edge of the operating platform is provided with a guardrail; the main frame is provided with a sliding door on the side of the installation chamber, the sliding door is adapted to the opening of the installation chamber and can close the opening.

[0015] A further improvement to the above technical solution is that the installation chamber is provided with a second roll-removing slide rail arranged symmetrically. The second roll-removing slide rail is used to provide a moving guide for the bending cylinder seat during the roll-removing operation, so that the bending cylinder seat in the installation chamber can be translated along the second roll-removing slide rail to disengage from the upper pressure roller and / or the lower pressure roller.

[0016] The beneficial effects of this utility model are as follows: This invention achieves a compact layout of components through a partitioned chamber design in the main frame. The upper and lower pressure rollers of the roller pressing assembly, in conjunction with the power drive assembly, ensure uniform material pressing and adapt to different processing requirements. The adjustment assembly, through symmetrically arranged adjustment cylinders and a stable connection structure, combined with an intelligent control system, precisely adjusts the roller shape to eliminate gaps and improve pressing accuracy. The support lifting and telescopic assembly is hydraulically driven, enabling flexible adjustment of the roller gap and safe roller removal. The first and second roller removal slide rails form a complete roller removal path, significantly improving maintenance efficiency. The front traction assembly, rear traction assembly, and guide rollers ensure smooth and continuous material conveying. The operating platform, guardrails, and sliding doors enhance operational safety and maintenance convenience. The control panel integrates an intelligent interactive system that can display equipment operating parameters in real time and support remote control, enabling intelligent monitoring and operation during high-speed production. Overall, the equipment significantly improves pressing accuracy, ease of operation, maintenance efficiency, and operational stability, effectively meeting the high-quality pressing requirements of various materials. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the high-speed heavy-duty intelligent roller pressing equipment of this utility model; Figure 2 for Figure 1 A schematic diagram of the main frame, rolling mechanism and adjustment mechanism of the high-speed heavy-duty intelligent roller pressing equipment; Figure 3 for Figure 1 A three-dimensional sectional view of a high-speed heavy-duty intelligent roller pressing equipment; Figure 4 for Figure 1 A schematic diagram of the roll disassembly operation of a high-speed heavy-duty intelligent roll forming equipment; Figure 5 for Figure 1 A schematic diagram of material traction in a high-speed heavy-duty intelligent roller press; Figure 6 for Figure 5A schematic diagram of the material movement direction of a high-speed heavy-duty intelligent roller press.

[0018] The numbers on the map are: 10. Main frame; 11. Control panel; 12. Roller pressing mechanism; 13. Roller pressing chamber; 14. Mounting chamber; 141. Sliding door; 142. Second roller removal slide rail; 15. Base; 16. First roller removal slide rail; 17. Front traction assembly; 18. Rear traction assembly; 19. Guide roller; 20. Adjustment mechanism; 21. Bend cylinder seat; 22. Adjusting bend cylinder; 23. Triangular connecting seat; 30. Power drive assembly; 31. Drive 32. Motor; 33. Reducer; 34. Coupling; 40. Support base plate; 41. Roller assembly; 42. Support lifting assembly; 43. Support telescopic assembly; 50. Arc-shaped support; 51. Upper roller; 52. Upper bearing seat; 60. Lower roller; 61. Lower roller; 62. Lower bearing seat; 80. Operating platform; 81. Steps; 82. Guardrail; 90. Electric trolley; 91. Connecting slide rail; 92. Pallet. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "vertical direction," "up," "down," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] like Figures 1 to 6 The diagram illustrates an embodiment of this utility model, relating to a high-speed, heavy-duty intelligent roller pressing equipment. It includes a main frame 10, a roller pressing mechanism 12, an adjustment mechanism 20, and a control panel 11. The main frame 10 has a roller pressing chamber 13 and an installation chamber 14 inside. The roller pressing chamber 13 accommodates the roller pressing mechanism 12. The installation chamber 14 is adjacent to one side of the roller pressing chamber 13 and integrates a power drive assembly 30. The roller pressing mechanism 12 is connected to the adjustment mechanism 20, and includes a roller pressing group 40 that is driveably connected to the power drive assembly 30. The adjustment mechanism 20 is connected to the axial end of the roller pressing group 40, and adjusts the roller shape of the roller pressing group 40 through its extension and retraction to eliminate gaps between the rollers. The control panel 11 is movably connected to one end of the main frame 10 and integrates control equipment operating parameters.

[0023] Specifically, the main frame 10, by setting up a roller pressing chamber 13 and an installation chamber 14, achieves a partitioned arrangement of the roller pressing mechanism 12 and the power drive assembly 30, making the equipment structure compact and the layout reasonable; the roller pressing mechanism 12 is connected to the adjustment mechanism 20, and the adjustment mechanism 20 adjusts the roller shape of the roller pressing group 40 through telescopic movement to eliminate the gap between rollers, effectively improving the roller pressing accuracy and material processing quality; the control panel 11 is movably connected to the main frame 10, making it convenient for operators to adjust the position according to needs, integrating control equipment operating parameters, and improving the ease of operation.

[0024] like Figure 3 As shown, the roller pressing assembly 40 includes an upper pressure roller 50 and a lower pressure roller 60. The upper pressure roller 50 is arranged parallel to the lower pressure roller 60 directly above it, and both the upper pressure roller 50 and the lower pressure roller 60 are connected to the power drive assembly 30 for transmission, forming a roller pressing structure with corresponding upper and lower parts. Specifically, the upper pressure roller 50 and the lower pressure roller 60 are arranged vertically and horizontally in parallel to form a stable roller pressing structure, ensuring uniform force on the material; both are connected to the power drive assembly 30 for transmission, allowing independent adjustment of the rotation speed according to the material characteristics, enhancing the adaptability of the equipment to different materials.

[0025] like Figure 3As shown, both ends of the upper pressure roller 50 are connected to an upper roller shaft 51, and an upper bearing seat 52 is adapted to be installed on the outer side of the upper roller shaft 51; both ends of the lower pressure roller 60 are connected to a lower roller shaft 61, and a lower bearing seat 62 is adapted to be installed on the outer side of the lower roller shaft 61; the upper bearing seat 52 and the lower bearing seat 62 abut against each other in the vertical direction; a support lifting assembly 41 is connected to the bottom of the lower bearing seat 62, and the support lifting assembly 41 is connected to the base 15 of the roller pressing chamber 13; a plurality of support telescopic assemblies 42 are provided between two adjacent bases 15, and the support telescopic assemblies 42 are used to support the upper pressure roller 50 during the roller disassembly operation. Specifically, the matching installation of the upper roller shaft 51 with the upper bearing seat 52 and the lower roller shaft 61 with the lower bearing seat 62 provides stable support for the roller body and reduces vibration during the rolling process; the upper and lower bearing seats 62 abut against each other in the vertical direction to ensure the parallelism of the roller body and improve the rolling stability; the support lifting assembly 41 connects the lower bearing seat 62 with the base 15, and in conjunction with the adjustment mechanism 20, the position of the lower pressure roller 60 can be flexibly adjusted to adapt to materials of different thicknesses; when the lower pressure roller 60 is removed, the support telescopic assembly 42 supports the upper pressure roller 50 to prevent the components from being deformed by force during the roller removal process and to ensure maintenance safety.

[0026] like Figure 3 As shown, the supporting lifting assembly 41 is a hydraulic telescopic cylinder. The cylinder body of the hydraulic telescopic cylinder of the supporting lifting assembly 41 is fixedly connected to the base 15, and the end of its piston rod is connected to the bottom of the lower bearing seat 62. The lower bearing seat 62 and the lower pressure roller 60 are lifted as a whole by extending and retracting the piston rod. The support telescopic assembly 42 is a hydraulic telescopic cylinder. The cylinder body of the hydraulic telescopic cylinder of the support telescopic assembly 42 is installed between adjacent bases 15. The piston rod end is provided with an arc-shaped support 43. During the roller disassembly operation, the piston rod extends to make the arc-shaped support 43 fit against the roller surface of the upper pressure roller 50 to support the upper pressure roller 50.

[0027] Specifically, the supporting lifting assembly 41 and the supporting telescopic assembly 42 employ two hydraulic telescopic cylinders arranged opposite each other. The hydraulic drive features high output force, precise adjustment, and smooth operation. It can accurately control the lifting and lowering of the lower pressure roller 60 to adjust the roller gap, and also stably support the upper pressure roller 50 through the arc-shaped support 43, meeting the load-bearing and stability requirements of the roller dismantling operation. In this embodiment, the hydraulic telescopic cylinders are all existing mature drive devices, and their structure, model, etc., will not be described in detail.

[0028] like Figure 4As shown, the base 15 has symmetrically arranged first roll removal slide rails 16 inside. These first roll removal slide rails 16 cooperate with an external support assembly during roll removal operations to move the lower pressure roller 60 horizontally out of the equipment. Specifically, the first roll removal slide rails 16 on both sides of the base 15 cooperate with the external support assembly to move the lower pressure roller 60 horizontally out of the equipment, avoiding the laborious and safety hazards of manual handling in traditional roll removal methods, and significantly improving roll removal efficiency and operational safety. In this embodiment, the external support assembly can be an electric trolley 90. The electric trolley 90 has a docking slide rail 91 corresponding to and connected to the first roll removal slide rails 16 above it. The docking slide rail 91 has a tray 92 for transferring the lower pressure roller 60.

[0029] like Figure 2 As shown, the adjustment mechanism 20 includes a curved cylinder seat 21 and an adjusting curved cylinder 22. The curved cylinder seat 21 is connected to the upper pressure roller 50 and / or the lower pressure roller 60. Two adjusting curved cylinders 22 are provided, and the two adjusting curved cylinders 22 are symmetrically arranged at both ends of the curved cylinder seat 21. The cylinder body end of the adjusting curved cylinder 22 is connected to the curved cylinder seat 21, and the piston rod end of the adjusting curved cylinder 22 is movably hinged to a triangular connecting seat 23, which is fixedly connected to the main frame 10. Specifically, the curved cylinder seat 21 of the adjustment mechanism 20 is connected to the roller body, and the two symmetrically arranged adjusting curved cylinders 22 can apply force evenly to ensure uniform roller shape adjustment. The adjusting curved cylinder 22 is hinged to the main frame 10 through the triangular connecting seat 23. The triangular structure enhances the connection stability, reduces shaking during the adjustment process, and improves the roller shape adjustment accuracy and gap elimination effect.

[0030] like Figure 3 As shown, the power drive assembly 30 includes a drive motor 31, a reducer 32, and a coupling 33 integrated and installed inside the mounting chamber 14. The output shaft of the drive motor 31 is connected to the input end of the reducer 32. The output end of the reducer 32 is connected to the upper roller shaft 51 and / or the lower roller shaft 61 via the coupling 33. The coupling 33 is connected to a support base plate 34, which is fixed inside the mounting chamber 14. Specifically, the drive motor 31, reducer 32, and coupling 33 of the power drive assembly 30 are integrated and installed in the mounting chamber 14, saving space and facilitating centralized maintenance. The drive motor 31 is transmitted to the roller shaft via the reducer 32 and coupling 33, resulting in a clear and efficient power transmission path. The support base plate 34 fixes the coupling 33, reducing radial runout during transmission, ensuring stable power output, and reducing equipment operating noise and component wear. In this embodiment, the power drive assembly 30 includes, but is not limited to, a drive motor 31, a reducer 32, and a coupling 33. In other embodiments, the power drive assembly 30 may also be other existing mature drive devices, the structure and model of which will not be described in detail.

[0031] like Figure 5 As shown, the main frame 10 has a front traction assembly 17 connected to its feed end, which receives materials from the upstream station; and a rear traction assembly 18 connected to its discharge end, which guides the rolled material to the downstream station. Both the front traction assembly 17 and the rear traction assembly 18 are equipped with several guide rollers 19. Specifically, the front traction assembly 17 receives upstream materials, and the rear traction assembly 18 guides downstream materials, ensuring continuous material transport and preventing material accumulation or deviation before and after rolling. The guide rollers 19 guide and tension the material, ensuring it enters and leaves the rolling zone in a stable posture, thus improving the flatness and consistency of the rolled material. Figure 5 As shown in Figure 6, this is a schematic diagram of the material traction and movement direction of the device. In this embodiment, the material is stably traction-conveyed through the traction structure and movement direction shown in the schematic diagram. The dimensions and structure of the guide rollers 19 in the traction structure are differentiated, and can be adaptively adjusted according to the specifications of the material. In this embodiment, the material is an electrode sheet.

[0032] like Figure 1 As shown, the main frame 10 has operating platforms 80 with steps 81 on both sides. The operating platforms 80 extend and connect to the upper layer of the main frame 10, and the edges of the operating platforms 80 are equipped with guardrails 82. The main frame 10 has a sliding door 141 on one side of the mounting chamber 14. The sliding door 141 is adapted to the opening of the mounting chamber 14 and can close the opening. Specifically, the operating platforms 80 on both sides of the main frame 10 have steps 81 and connect to the upper layer, which facilitates the operator's access to various maintenance points of the equipment. The guardrails 82 ensure the safety of operation. The sliding door 141 on the side of the mounting chamber 14 is adapted to the opening, which facilitates the maintenance of the power drive component 30, allows for quick roller disassembly, and can also close the chamber to prevent dust and moisture, thus extending the service life of the component.

[0033] like Figure 4 As shown, the installation chamber is equipped with symmetrically arranged second roll dismantling slide rails 142. These second slide rails 142 provide a moving guide for the bending cylinder seat 21 during roll dismantling operations, allowing the bending cylinder seat 21 within the installation chamber to translate along the second slide rails 142 to detach from the upper pressure roller 50 and / or the lower pressure roller 60. Specifically, the second roll dismantling slide rails 142 in the installation chamber 14 provide a moving guide for the bending cylinder seat 21, ensuring its smooth detachment from the roller body. Combined with the first roll dismantling slide rail 16, this forms a complete roll dismantling path from the roller body to the bending cylinder seat 21, reducing component collisions during the roll dismantling process and further improving maintenance efficiency and equipment safety.

[0034] The working principle of this utility model is as follows: When this high-speed heavy-duty intelligent roller pressing equipment is in operation, the roller pressing chamber 13 of the main frame 10 houses the roller pressing mechanism 12. The power drive assembly 30 of the mounting chamber 14 transmits power to the upper pressure roller 50 and / or the lower pressure roller 60 through the drive motor 31, reducer 32, and coupling 33, causing the upper and lower pressure rollers 60 to rotate relative to each other. The guide roller 19 of the front traction assembly 17 smoothly guides the upstream material between the upper and lower pressure rollers 60. The two symmetrical adjusting cylinders 22 of the adjusting assembly adjust the roller shape by extending and retracting, driving the roller body through the cylinder seat 21 to eliminate the gap between the rollers and achieve precise material pressing. The pressed material is then guided downstream by the guide roller 19 of the rear traction assembly 18. The workstation and control panel 11 integrate control of the operating parameters of each component, and can adjust roller speed, roller gap, etc. When roller disassembly maintenance is required, the second roller disassembly slide rail 142 guides the curved cylinder seat 21 to move horizontally away from the roller body, and the supporting lifting component 41 drives the lower pressure roller 60 to descend. The first roller disassembly slide rail 16, together with the external support component, moves the lower pressure roller 60 horizontally out. After the lower pressure roller 60 is moved out, the hydraulic telescopic cylinder of the supporting telescopic component 42 extends, the arc-shaped support 43 supports the upper pressure roller 50, and together with the external support component, moves the upper pressure roller 50 horizontally out. The operating platform 80 facilitates personnel access for maintenance, the sliding door 141 facilitates the inspection and maintenance of components inside the installation chamber 14, and the guardrail 82 ensures operational safety.

[0035] This invention achieves a compact layout of components through the partitioned chamber design of the main frame 10; the upper pressure roller 50 and lower pressure roller 60 of the roller pressing group 40, in conjunction with the power drive component 30, ensure uniform material pressing and adapt to different processing requirements; the adjustment component, through symmetrically arranged adjustment cylinders 22 and a stable connection structure, combined with an intelligent control system, precisely adjusts the roller shape to eliminate gaps and improve pressing accuracy; the support lifting and telescopic component adopts hydraulic drive, realizing flexible adjustment of roller gap and safe roller removal; the first roller removal slide rail 16 and the second roller removal slide rail 142 form a complete roller removal path, greatly improving maintenance efficiency; the front traction component 17, the rear traction component 18, and the guide roller 19 ensure smooth and continuous material conveying; the operating platform 80, the guardrail 82, and the sliding door 141 enhance operational safety and maintenance convenience; the control panel 11 integrates an intelligent interactive system, which can display equipment operating parameters in real time and support remote control, realizing intelligent monitoring and operation in high-speed production. Overall, the equipment has significantly improved in pressing accuracy, ease of operation, maintenance efficiency, and operational stability, effectively meeting the high-quality pressing requirements of various materials.

[0036] This utility model is applied to a roll forming and slitting production line, which also integrates an AGV automatic loading and unloading control system to achieve fully automatic material transfer; it has automatic roll changing and tape splicing functions, and also includes an automatic tape application function, which can complete continuous roll material splicing; it is equipped with a defective material rejection function, which can automatically identify and reject defective coated materials to ensure raw material quality. It has a high degree of automation, fast working efficiency, and is suitable for industrial applications; it is equipped with a high-speed roll forming and tape splicing head automatic avoidance control system to avoid the impact of the splicing tape on the roll forming accuracy; it adopts a closed-loop automatic control system for roll forming system pressure and thickness gauge thickness, and dynamically adjusts roll forming parameters in real time to ensure uniform tape thickness; it is equipped with an intelligent slitting blade holder and slitting width CCD detection and labeling device to achieve high-precision slitting and automated labeling; it is equipped with a visual burr detection system to accurately identify product edge defects; it supports remote MES control and data interaction to realize intelligent management and data traceability of the entire production process. The overall structure is compact and reasonable, reducing manual intervention and adapting to the production mode of unmanned factories, while taking into account efficient production, precise control and intelligent management, and has significant technological advancement and economic practicality.

[0037] The above description merely illustrates the preferred technical solution of this utility model, and while the description is relatively specific and detailed, it should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.

Claims

1. A high-speed, heavy-duty intelligent roller pressing equipment, characterized in that, The system includes a main frame, a roller pressing mechanism, an adjustment mechanism, and a control panel. The main frame has an internal roller pressing chamber and an installation chamber. The roller pressing chamber houses the roller pressing mechanism. The installation chamber is adjacent to one side of the roller pressing chamber and integrates a power drive assembly. The roller pressing mechanism is connected to the adjustment mechanism and includes a roller pressing assembly that is driveably connected to the power drive assembly. The adjustment mechanism is connected to the axial end of the roller pressing assembly. The control panel is movably connected to one end of the main frame.

2. The high-speed heavy-duty intelligent roller pressing equipment according to claim 1, characterized in that, The roller pressing assembly includes an upper pressing roller and a lower pressing roller. The upper pressing roller is arranged parallel to the lower pressing roller directly above it, and the upper pressing roller and the lower pressing roller are respectively connected to the power drive assembly to form a roller pressing structure with corresponding upper and lower parts.

3. The high-speed heavy-duty intelligent roller pressing equipment according to claim 2, characterized in that, Both ends of the upper pressure roller are connected to an upper roller shaft, and an upper bearing seat is fitted on the outer side of the upper roller shaft; both ends of the lower pressure roller are connected to a lower roller shaft, and a lower bearing seat is fitted on the outer side of the lower roller shaft; the upper bearing seat and the lower bearing seat abut against each other in the vertical direction; a support lifting assembly is connected to the bottom of the lower bearing seat, and the support lifting assembly is connected to the base of the roller pressing chamber; several support telescopic assemblies are provided between two adjacent bases, and the support telescopic assemblies are used to support the upper pressure roller during the roller disassembly operation.

4. The high-speed heavy-duty intelligent roller pressing equipment according to claim 3, characterized in that, The supporting lifting assembly is a hydraulic telescopic cylinder. The cylinder body of the hydraulic telescopic cylinder of the supporting lifting assembly is fixedly connected to the base, and the end of its piston rod is connected to the bottom of the lower bearing seat. The lower bearing seat and the lower pressure roller are lifted as a whole by extending and retracting the piston rod. The supporting telescopic assembly is a hydraulic telescopic cylinder. The cylinder body of the hydraulic telescopic cylinder of the supporting telescopic assembly is installed between adjacent bases. The piston rod end is provided with an arc-shaped support. During the roller disassembly operation, the piston rod extends to make the arc-shaped support fit against the roller surface of the upper pressure roller to support the upper pressure roller.

5. The high-speed heavy-duty intelligent roller pressing equipment according to claim 3, characterized in that, The base is provided with a first roller dismantling slide rail arranged symmetrically inside. The first roller dismantling slide rail is used to cooperate with the external support assembly during the roller dismantling operation to move the lower pressure roller out of the equipment in the horizontal direction.

6. The high-speed heavy-duty intelligent roller pressing equipment according to claim 1, characterized in that, The adjustment mechanism includes a bending cylinder seat and an adjusting bending cylinder; the bending cylinder seat is connected to the upper pressure roller and / or the lower pressure roller; there are two adjusting bending cylinders, which are symmetrically arranged at both ends of the bending cylinder seat; the cylinder body end of the adjusting bending cylinder is connected to the bending cylinder seat, and the piston rod end of the adjusting bending cylinder is movably hinged to a triangular connecting seat, which is fixed to the main frame.

7. The high-speed heavy-duty intelligent roller pressing equipment according to claim 1, characterized in that, The power drive assembly includes a drive motor, a reducer, and a coupling integrated and installed inside the mounting cavity; the output shaft of the drive motor is connected to the input end of the reducer; the output end of the reducer is connected to the upper roller shaft and / or the lower roller shaft via the coupling; the coupling is connected to a support base plate, and the support base plate is fixed inside the mounting cavity.

8. The high-speed heavy-duty intelligent roller pressing equipment according to claim 1, characterized in that, The main frame is connected to a front traction assembly at the feeding end, which is used to receive materials conveyed from the upstream station; the main frame is connected to a rear traction assembly at the discharging end, which is used to guide the rolled material to the downstream station; both the front traction assembly and the rear traction assembly are equipped with several guide rollers.

9. The high-speed heavy-duty intelligent roller pressing equipment according to claim 1, characterized in that, The main frame is provided with stepped operating platforms on both sides. The operating platforms extend and connect with the upper layer of the main frame. The edges of the operating platforms are provided with guardrails. The main frame is provided with a sliding door on the side of the installation chamber. The sliding door is adapted to the opening of the installation chamber and can close the opening.

10. The high-speed heavy-duty intelligent roller pressing equipment according to claim 1, characterized in that, The installation chamber is provided with a second roll removal slide rail arranged symmetrically. The second roll removal slide rail is used to provide a moving guide for the bending cylinder seat during the roll removal operation, so that the bending cylinder seat in the installation chamber can be translated along the second roll removal slide rail to disengage from the upper pressure roller and / or the lower pressure roller.

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