Powder tabletting device with waste recycling assembly
Patent Information
- Application Number
- CN202522189688.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0003]现有的粉体压片成型装置,对废料回收组件中的粉体压片时,回收的废料中会掺杂各类杂质,其中会存在细菌,在压片时缺乏灭菌效果,从而导致压片成型后的废料仍无法复用
1、通过设置的灭菌机构,灭菌机构中采用高温杀菌的方式,对回收的废料进行杀菌,高温灭菌可降低粉末及成型环境中的微生物负荷,减少成品中的微生物污染概率,通过高温灭菌对回收料和废料的微生物污染进行有效控制,减少回收料再混合后的潜在污染风险;
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Figure CN224881390U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder tableting technology, specifically a powder tableting device with a waste recycling component. Background Technology
[0002] Powder tableting is a common solid dosage form or material preparation process. The core of it is to apply pressure to powder material in a controlled mold to densify it and form it into a tablet with a fixed solid diameter and thickness. It is widely used in pharmaceutical preparations, electronic materials, metal / ceramic powder molding and other fields.
[0003] Existing powder tableting equipment often contains various impurities, including bacteria, in the recycled waste material during the tableting process. As a result, the waste material cannot be reused after tableting.
[0004] Therefore, this utility model provides a powder tableting device with a waste recycling component to solve the above problems. Utility Model Content
[0005] This invention provides a powder tableting device with a waste recycling component, which aims to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a powder tableting device with a waste recycling component, comprising a processing table, a transmission groove formed in the middle of the upper surface of the processing table, a support plate fixedly connected to the edge of the upper surface of the processing table via a support rod A, a shell fixedly connected inside the support plate, a recycling mechanism fixedly connected inside the shell, a connecting plate A fixedly connected to the side of the processing table, a sterilization mechanism fixedly connected to the upper surface of the connecting plate A, a connecting plate B fixedly connected to the bottom of the side of the processing table, a tableting mechanism fixedly connected to the upper surface of the connecting plate B, and an inclined plate fixedly connected inside the transmission groove; The sterilization mechanism includes a high-temperature dryer. The bottom of the high-temperature dryer is fixedly connected to the upper surface of the A connecting plate. One end of the high-temperature dryer is fixedly connected to a transmission pipe. One end of the transmission pipe is fixedly connected to a storage box. The upper surface of the storage box is fixedly connected to an A electric push rod. The bottom of the storage box is fixedly connected to an air duct. The outer surface of the air duct has air holes.
[0007] As a preferred technical solution of this application, the outer surface of the electric push rod A is fixedly connected to a frame plate, and both ends of the frame plate are fixedly connected to the two sides of the upper surface of the connecting plate A.
[0008] As a preferred technical solution of this application, the recycling mechanism includes a pump, the outer surface of which is fixedly installed inside the housing, the output end of which is fixedly connected to a discharge pipe, and the input end of which is fixedly connected to a feed pipe.
[0009] As a preferred technical solution of this application, the tablet pressing mechanism includes an electric push rod B, the bottom of which is fixedly connected to the upper surface of a connecting plate B, a support plate is fixedly connected to the upper surface of the electric push rod B, guide rods are fixedly connected to both sides of the upper surface of the support plate, and an extrusion block is fixedly connected to the bottom of the support plate.
[0010] As a preferred technical solution of this application, both ends of the storage box are provided with slots, and the interior of the slots is adapted to slide with the guide rod.
[0011] As a preferred technical solution of this application, a recycling box is fixedly connected to the outer surface of the feed pipe, a feed trough is provided on the side of the recycling box, and a feed hopper is fixedly connected inside the feed trough.
[0012] As a preferred technical solution of this application, a placement groove is provided in the middle of the A connecting plate, and a model block is clamped inside the placement groove by a rubber ring.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. The sterilization mechanism is set up to sterilize the recycled waste materials by using high temperature sterilization. High temperature sterilization can reduce the microbial load in the powder and molding environment, reduce the probability of microbial contamination in the finished product, and effectively control the microbial contamination of recycled materials and waste materials through high temperature sterilization, thereby reducing the potential contamination risk after the recycled materials are remixed. 2. After the waste material is sterilized by the tableting mechanism, it is tableted. The volume density and particle size distribution of the recycled material are easier to standardize and manage after sterilization. By re-pressing the waste material into tablets, stable density, pore structure and mechanical properties can be obtained, reducing batch-to-batch fluctuations. Attached Figure Description
[0014] Figure 1 A schematic diagram of the overall structure of a powder tablet forming device with a waste recycling component; Figure 2 This is a schematic diagram of the structure of a model block in a powder tableting device with a waste recycling component; Figure 3 This is a cross-sectional schematic diagram of the processing table in a powder tableting device with a waste recycling component; Figure 4This is a schematic diagram of the pump structure in a powder tablet forming device with a waste recycling component; Figure 5 This is a schematic diagram of the installation of the extrusion block in a powder tablet forming device with a waste recycling component; Figure 6 This is a schematic diagram of the installation of a high-temperature dryer in a powder tableting device with a waste recycling component.
[0015] In the diagram: 1. Processing table; 2. Support plate; 3. Outer shell; 4. A connecting plate; 5. B connecting plate; 6. High-temperature dryer; 7. Transmission pipe; 8. Storage box; 9. A electric push rod; 10. Air duct; 11. Shelf plate; 12. Suction pump; 13. Discharge pipe; 14. Feed pipe; 15. B electric push rod; 16. Support plate; 17. Guide rod; 18. Recycling box; 19. Feed hopper; 20. Model block; 21. Inclined plate; 22. Extrusion block. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] This utility model provides a powder tableting device with a waste recycling component, such as... Figures 1-6 As shown, the powder tableting device with a waste recycling component includes a processing table 1. A transfer groove is provided in the middle of the upper surface of the processing table 1. A support plate 2 is fixedly connected to the edge of the upper surface of the processing table 1 by a support rod A. A shell 3 is fixedly connected inside the support plate 2. A recycling mechanism is fixedly connected inside the shell 3. A connecting plate A 4 is fixedly connected to the side of the processing table 1. A sterilization mechanism is fixedly connected to the upper surface of the connecting plate A 4. A connecting plate B 5 is fixedly connected to the bottom of the side of the processing table 1. A tableting mechanism is fixedly connected to the upper surface of the connecting plate B 5. An inclined plate 21 is fixedly connected inside the transfer groove. The sterilization mechanism includes a high-temperature dryer 6. The bottom of the high-temperature dryer 6 is fixedly connected to the upper surface of the A connecting plate 4. One end of the high-temperature dryer 6 is fixedly connected to a transmission pipe 7. One end of the transmission pipe 7 is fixedly connected to a storage box 8. The upper surface of the storage box 8 is fixedly connected to an A electric push rod 9. The bottom of the storage box 8 is fixedly connected to an air duct 10. The outer surface of the air duct 10 has air holes. The outer surface of the A electric push rod 9 is fixedly connected to a frame plate 11. Both ends of the frame plate 11 are fixedly connected to the two sides of the upper surface of the A connecting plate 4. The sterilization mechanism uses high-temperature sterilization to sterilize the recycled waste materials. High-temperature sterilization can reduce the microbial load in the powder and molding environment, reduce the probability of microbial contamination in the finished product, and effectively control the microbial contamination of recycled materials and waste materials through high-temperature sterilization, reducing the potential contamination risk after the recycled materials are remixed.
[0018] The recycling mechanism includes a pump 12, the outer surface of which is fixedly installed inside the housing 3. The output end of the pump 12 is fixedly connected to a discharge pipe 13, and the input end of the pump 12 is fixedly connected to a feed pipe 14. The recycling mechanism quickly transfers waste material from inside the recycling box 18 into the transfer groove inside the processing table 1, which is convenient for subsequent processing and extrusion.
[0019] The tableting mechanism includes an electric push rod 15 (B), the bottom of which is fixedly connected to the upper surface of a connecting plate 5 (B). A support plate 16 is fixedly connected to the upper surface of the electric push rod 15. Guide rods 17 are fixedly connected to both sides of the upper surface of the support plate 16. An extrusion block 22 is fixedly connected to the bottom of the support plate 16. After the waste material is sterilized, the tableting mechanism is used to compress the waste material into tablets. The bulk density and particle size distribution of the recycled material are easier to standardize and manage after sterilization. By using the tableting mechanism to re-compress the waste material into tablets, stable density, pore structure and mechanical properties can be obtained, reducing batch-to-batch fluctuations.
[0020] Both ends of the storage box 8 are provided with slots, and the inside of the slots is adapted to slide with the guide rod 17. When the tablet pressing mechanism moves, it can be guided by the guide rod 17 to avoid deviation in the position of the tablet pressing mechanism.
[0021] A recycling box 18 is fixedly connected to the outer surface of the feed pipe 14. A feed trough is provided on the side of the recycling box 18. A feed hopper 19 is fixedly connected inside the feed trough. The recycling box 18 facilitates the storage of waste materials and provides a protective storage effect for the waste materials before recycling.
[0022] A placement groove is provided in the middle of the connecting plate 4. The model block 20 is secured inside the placement groove by a rubber ring. The model block 20 is secured inside the connecting plate 4 by the rubber ring, making it easy to remove later.
[0023] Specifically, waste material is placed into the recycling bin 18 from the feed hopper 19. The pump 12 is then activated, drawing the waste material from the recycling bin 18 through the feed pipe 14. The waste material falls through the discharge pipe 13 into the transfer trough within the processing table 1. The inclined plate 21 tilts the waste material downwards, causing it to fall into the model block 20. Subsequently, the electric push rod A 9 is activated, causing the storage box 8 to rise and fall. During this movement, the storage box 8 lowers the air duct 10, which is then inserted into the waste material. The high-temperature dryer 6 transmits high-temperature gas through the storage box 8, which flows through the air duct 10 and is emitted from the air holes in the air duct 10, facilitating the high-temperature sterilization of the waste material by the air duct 10. After sterilization, the air duct 10 is moved upward, and then the electric push rod B 15 is activated. The electric push rod B 15 drives the support plate 16 to press the mold block 20 downward through the guide rod 17, thus performing tableting treatment on the waste material. When it is necessary to remove the tableted waste material, the mold block 20 can be removed from the connecting plate A 4.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A powder tableting device with a waste recycling component, comprising a processing table (1), characterized in that: A transfer groove is provided in the middle of the upper surface of the processing table (1). A support plate (2) is fixedly connected to the edge of the upper surface of the processing table (1) by a support rod A. A shell (3) is fixedly connected inside the support plate (2). A recycling mechanism is fixedly connected inside the shell (3). A connecting plate (4) is fixedly connected to the side of the processing table (1). A sterilization mechanism is fixedly connected to the upper surface of the connecting plate (4). A connecting plate (5) is fixedly connected to the bottom of the side of the processing table (1). A tablet pressing mechanism is fixedly connected to the upper surface of the connecting plate (5). An inclined plate (21) is fixedly connected inside the transfer groove. The sterilization mechanism includes a high-temperature dryer (6), the bottom of which is fixedly connected to the upper surface of a connecting plate (4) A, a transmission pipe (7) is fixedly connected to one end of the high-temperature dryer (6), a storage box (8) is fixedly connected to one end of the transmission pipe (7), an electric push rod (9) is fixedly connected to the upper surface of the storage box (8), and an air duct (10) is fixedly connected to the bottom of the storage box (8). The outer surface of the air duct (10) is provided with air holes.
2. The powder tableting device with a waste recycling component according to claim 1, characterized in that: The outer surface of the electric push rod (9) is fixedly connected to a frame plate (11), and both ends of the frame plate (11) are fixedly connected to the two sides of the upper surface of the connecting plate (4) of A.
3. The powder tableting device with a waste recycling component according to claim 1, characterized in that: The recycling mechanism includes a pump (12), the outer surface of which is fixedly installed inside the housing (3), the output end of which is fixedly connected to a discharge pipe (13), and the input end of which is fixedly connected to a feed pipe (14).
4. The powder tableting device with a waste recycling component according to claim 1, characterized in that: The tablet pressing mechanism includes a B electric push rod (15), the bottom of which is fixedly connected to the upper surface of the B connecting plate (5). A support plate (16) is fixedly connected to the upper surface of the B electric push rod (15). Guide rods (17) are fixedly connected to both sides of the upper surface of the support plate (16). An extrusion block (22) is fixedly connected to the bottom of the support plate (16).
5. A powder tablet forming device with a waste recycling component according to claim 1, characterized in that: Both ends of the storage box (8) are provided with slots, and the interior of the slots is adapted to slide with the guide rod (17).
6. A powder tablet forming device with a waste recycling component according to claim 3, characterized in that: A recycling box (18) is fixedly connected to the outer surface of the feed pipe (14). A feed trough is provided on the side of the recycling box (18), and a feed hopper (19) is fixedly connected inside the feed trough.
7. A powder tablet forming device with a waste recycling component according to claim 1, characterized in that: The A connecting plate (4) has a placement groove in the middle, and a model block (20) is attached to the inside of the placement groove by a rubber ring.