A support card pre-folding forming loading device

Abstract

The utility model discloses a support card pre -folding forming loading device, including frame, be equipped with support card carrying loading module, paper box carrying removal and loading module, jacking positioning platform, transfer platform, pre -folding forming first station, pre -folding forming second station and support card carrying removal and loading module on the frame, transfer platform, pre -folding forming first station and pre -folding forming second station parallelly arranged. Support card carrying removal and loading module is located the bottom of pre -folding forming first station and pre -folding forming second station, and pre -folding forming first station and pre -folding forming second station are arranged perpendicularly with support card carrying removal and loading module. Material is under the action of support card carrying removal and loading module, and in turn passes through pre -folding forming first station and pre -folding forming second station and completes pre -folding forming, then places on transfer platform, and support card carrying loading module transports paper box to jacking positioning platform, then paper box carrying removal and loading module puts in the material after pre -folding forming into paper box, and completes finished product.

Description

Technical Field

[0001] This utility model belongs to the field of paper box production and processing technology, specifically relating to a support card pre-folding and forming insertion device. Background Technology

[0002] In the production and processing of cardboard boxes, the initial cardboard material needs to be pre-folded and shaped before being placed into the box to be filled, thus completing the pre-folding and shaping process. However, in existing factory production processes, pre-folding and shaping are often completed as separate processes, and then integrated by equipment. This results in low production efficiency, complex equipment operation, and high coordination difficulty between different positions of multiple machines. Especially in the production of support clips, the four sides and the middle of the support clip need to be folded separately. Existing folding equipment often can only fold a portion at a time, resulting in low production efficiency and high time costs. Excessive folding force frequently damages the support clips, especially in production processes requiring multiple folds; equipment with single-folding capabilities is increasingly unable to meet current production requirements. Traditional production processes mostly use manual pre-folding followed by filling, but this method is inefficient and cannot meet the needs of mass production. Utility Model Content

[0003] The purpose of this invention is to solve the above problems and provide a support card pre-folding and molding insertion device that is highly integrated, easy to operate and use, and has high production efficiency.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a support card pre-folding and forming insertion device, including a frame, on which are provided a support card handling and insertion module, a carton handling and transfer module, a lifting and positioning platform, a transfer platform, a pre-folding and forming first station, a pre-folding and forming second station, and the support card handling and transfer module. The support card handling and insertion module and the carton handling and transfer module are arranged vertically. The lifting and positioning platform is located within the area enclosed by the support card handling and insertion module and the carton handling and transfer module. The transfer platform, the pre-folding and forming first station, and the pre-folding and forming second station are... The workstations are arranged in parallel; the support card transport and transfer module is located at the bottom of the first pre-folding and forming workstation and the second pre-folding and forming workstation, which are respectively arranged perpendicular to the support card transport and transfer module; under the action of the support card transport and transfer module, the material passes through the first pre-folding and forming workstation and the second pre-folding and forming workstation in sequence to complete the pre-folding and forming, and then is placed on the transfer platform. The support card transport and loading module transports the cardboard box to the lifting and positioning platform, and then the cardboard box transport and transfer module puts the pre-folded material into the cardboard box to complete the finished product.

[0005] Preferably, the support card transport and transplanting module includes a support card transport and transplanting motor and a support card transport and transplanting module. The support card transport and transplanting module includes a support card transport and transplanting linear module, a support card transport and transplanting cable chain, a support card transport and transplanting connector, support card transport and transplanting upper and lower cylinders, a support card transport and transplanting adsorption plate, and a support card transport and transplanting vacuum suction cup. The support card transport and transplanting motor is installed at the end of the support card transport and transplanting linear module. The support card transport and transplanting connector is installed on the support card transport and transplanting linear module and connected to the support card transport and transplanting cable chain. The support card transport and transplanting upper and lower cylinders are installed on the support card transport and transplanting connector. The piston rod end of the support card transport and transplanting upper and lower cylinders is connected to the support card transport and transplanting adsorption plate through the support card transport and transplanting connector. The support card transport and transplanting vacuum suction cup is installed on the support card transport and transplanting adsorption plate.

[0006] Preferably, the pre-folding forming first station includes a pre-folding forming first station support, a pre-folding forming first station main cylinder, a pre-folding forming first station positioning cylinder, a pre-folding forming first station lower folding cylinder, and a pre-folding forming first station lifting cylinder. The pre-folding forming first station support has a double-layer structure. The pre-folding forming first station main cylinder is installed on the top of the pre-folding forming first station support, and the piston rod end of the pre-folding forming first station main cylinder passes through the top of the pre-folding forming first station support, and a pre-folding forming first station main cylinder clamping component is provided. The pre-folding forming first station lifting cylinder is located at... At the bottom of the pre-folding and forming first station bracket, the piston rod end of the pre-folding and forming first station lifting cylinder passes through the bottom of the pre-folding and forming first station bracket, and a pre-folding and forming first station bracket lifting plate is provided. The pre-folding and forming first station lower folding cylinder is installed on the pre-folding and forming first station bracket lifting plate. A pre-folding and forming first station bracket positioning plate is provided in the middle of the pre-folding and forming first station bracket. A pre-folding and forming first station positioning cylinder is installed at the bottom of the pre-folding and forming first station bracket positioning plate. The piston rod end of the pre-folding and forming first station positioning cylinder is provided with a pre-folding and forming first station positioning cylinder positioning component.

[0007] Preferably, the pre-folding and forming second station includes a pre-folding and forming second station bracket, a pre-folding and forming second station main cylinder, a pre-folding and forming second station forming part, a pre-folding and forming second station support plate, a pre-folding and forming second station lower folding cylinder, and a pre-folding and forming second station upper folding cylinder; the pre-folding and forming second station support plate is located in the middle of the pre-folding and forming second station bracket, the pre-folding and forming second station main cylinder is installed on the top of the pre-folding and forming second station bracket, and the piston rod end of the pre-folding and forming second station main cylinder passes through the pre-folding and forming second station bracket. The top of the frame is connected to the pre-folding forming part of the second pre-folding forming station; the support plate of the second pre-folding forming station is installed in the bracket of the second pre-folding forming station, the upper folding cylinder of the second pre-folding forming station is installed in the pre-folding forming part of the second pre-folding forming station, and the piston rod end of the upper folding cylinder of the second pre-folding forming station is provided with the upper folding part of the second pre-folding forming station; the lower return folding cylinder of the second pre-folding forming station is installed at the bottom of the support plate of the second pre-folding forming station, and the piston rod end of the lower return folding cylinder of the second pre-folding forming station is provided with the lower return folding block of the second pre-folding forming station.

[0008] Preferably, the support card transport and loading module includes a support card transport module and a support card loading module. The support card transport module includes a support card transport base plate, a support card transport linear guide rail on the base plate, a support card transport connecting plate on the linear guide rail, and a transport X-axis servo motor on the connecting plate. The support card loading module includes a transport Z-axis servo motor and a support card loading base plate. The transport Z-axis servo motor is located on the support card loading base plate, and the support card loading base plate is connected to the support card transport linear guide rail. The connecting plate is connected; the Z-axis servo motor for conveying is connected to a support clip loading screw linear module, the support clip loading screw linear module is installed on the support clip loading base plate, the support clip loading screw linear module is equipped with a support clip loading connector, the support clip loading connector is equipped with a support clip loading main cylinder, the piston rod end of the support clip loading main cylinder is equipped with a support clip loading top pressure module; the support clip loading top pressure module is equipped with a support clip loading outer folding cylinder, the piston rod end of the support clip loading outer folding cylinder is equipped with a support clip loading outer folding piece.

[0009] Preferably, the cardboard box handling and transplanting module includes a cardboard box handling and transplanting motor and a cardboard box handling and transplanting module. The cardboard box handling and transplanting module includes a cardboard box handling and transplanting linear module, a cardboard box handling and transplanting linear module slider, and a cardboard box handling and transplanting linear guide rail. The cardboard box handling and transplanting linear module slider is connected to the cardboard box handling and transplanting linear module. A cardboard box handling and transplanting connector is installed on the cardboard box handling and transplanting connector, and a cardboard box handling and transplanting clamping cylinder is installed on the cardboard box handling and transplanting connector. A cardboard box handling and transplanting clamping plate is provided at the piston rod end of the cardboard box handling and transplanting clamping cylinder.

[0010] Preferably, the lifting and positioning platform includes a base plate and an intermediate plate. A lifting cylinder is installed on the base plate, and the piston rod end of the lifting cylinder is connected to the intermediate plate. A four-corner positioning cylinder is installed on the intermediate plate, and a four-corner positioning component is installed on the piston rod end of the four-corner positioning cylinder. A guide rod is passed through the intermediate plate, and a top plate is installed on the upper end of the guide rod.

[0011] Preferably, the transfer platform includes a transfer base plate, a transfer top plate, and transfer columns, with the transfer base plate connected to the transfer top plate via the transfer columns.

[0012] The beneficial effects of this utility model are:

[0013] 1. The support card pre-folding and molding insertion device provided by this utility model has a high degree of integration and is easy to operate. It can complete the folding and boxing of support cards in one go, which greatly saves labor costs.

[0014] 2. This utility model completes two forming processes for the support card in sequence through the first pre-folding forming station and the second pre-folding forming station, which has high forming efficiency and fast forming speed, and can save the working time of paper box assembly. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a support card pre-folding and molding insertion device according to the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of this utility model without the frame;

[0017] Figure 3 This is a schematic diagram of the molding process of the product of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the support card transport and transplanting module of this utility model;

[0019] Figure 5 This is a schematic diagram of the first station structure for pre-folding forming of this utility model;

[0020] Figure 6 This is a schematic diagram of the installation structure of the lifting cylinder at the first station of the pre-folding forming process of this utility model;

[0021] Figure 7 This is a schematic diagram of the second pre-folding forming station structure of this utility model;

[0022] Figure 8 This is a schematic diagram of the folded edge part structure at the second pre-folding forming station of this utility model;

[0023] Figure 9 This is a schematic diagram of the installation of the lower folding cylinder at the second station of the pre-folding forming process of this utility model;

[0024] Figure 10 This is a schematic diagram of the support card handling and loading module structure of this utility model;

[0025] Figure 11 This is a schematic diagram of the installation and connection of the Z-axis servo motor for handling in this utility model;

[0026] Figure 12 This is a schematic diagram of the connection between the support card and the outer folding edge cylinder of this utility model;

[0027] Figure 13 This is a schematic diagram of the support card being installed into the main cylinder of this utility model;

[0028] Figure 14 This is a schematic diagram of the structure of the cardboard box handling and transplanting module of this utility model;

[0029] Figure 15 This is a schematic diagram of the lifting and positioning platform structure of this utility model.

[0030] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Support card handling and loading module; 3. Carton handling and transplanting module; 4. Lifting and positioning platform; 5. Transfer platform; 6. First pre-folding and forming station; 7. Second pre-folding and forming station; 8. Support card handling and transplanting module; 21. Support card handling module; 22. Support card loading module; 23. Support card loading and pressing module; 31. Carton handling and transplanting motor; 32. Carton handling and transplanting module; 33. Carton handling and transplanting linear module; 34. Carton handling and transplanting linear module slider; 35. Carton handling and transplanting linear guide rail; 36. Carton handling and transplanting connector; 37. Carton handling and transplanting clamping cylinder; 38. Carton handling and transplanting clamping plate; 41. Lifting and positioning platform base plate; 42. Lifting and positioning... Platform intermediate plate; 43. Lifting and positioning platform lifting cylinder; 44. Lifting and positioning platform four-corner positioning cylinder; 45. Four-corner positioning component; 46. Lifting and positioning platform guide rod; 47. Lifting and positioning platform top plate; 51. Transfer base plate; 52. Transfer top plate; 53. Transfer column; 61. Pre-folding forming first station bracket; 62. Pre-folding forming first station main cylinder; 63. Pre-folding forming first station positioning cylinder; 64. Pre-folding forming first station lower folding cylinder; 65. Pre-folding forming first station lifting cylinder; 66. Pre-folding forming first station main cylinder clamping component; 67. Pre-folding forming first station bracket lifting plate; 68. Pre-folding forming first station bracket positioning plate; 69. Pre-folding forming first station positioning cylinder positioning component; 71. Pre-folding forming first station positioning cylinder positioning component; 72. Pre-folding forming second station bracket; 73. Pre-folding forming second station main cylinder; 74. Pre-folding forming second station forming part; 75. Pre-folding forming second station support plate; 76. Pre-folding forming second station lower return cylinder; 77. Pre-folding forming second station upper edge folding cylinder; 78. Pre-folding forming second station upper edge folding part; 89. Pre-folding forming second station lower return block; 80. Support card transport and transfer motor; 81. Support card transport and transfer module; 82. Support card transport and transfer linear module; 83. Support card transport and transfer drag chain; 84. Support card transport and transfer connector; 85. Support card transport and transfer upper and lower cylinders; 86. Support card transport and transfer adsorption plate; 87. Support card transport and transfer vacuum suction cup; 211. Support card transport base plate; 21 2. Support clip transports linear guide rails; 213. Support clip transports connecting plate; 214. Transports X-axis servo motor; 215. Gear and support clip transport base plate rack; 221. Transports Z-axis servo motor; 222. Support clip is installed into base plate; 223. Support clip is installed into lead screw linear module; 224. Support clip is installed into connector; 225. Support clip is installed into main cylinder; 231. Support clip is installed into outer folding cylinder; 232. Support clip is installed into outer folding component; 233. Support clip is installed into top pressing module plate; 234. Support clip is installed into top pressing module cylinder; 235. Support clip is installed into top pressing module middle plate; 236. Support clip is installed into top pressing module base plate; 237. Support clip is installed into top pressing module connecting rod; 238. Support clip is installed into top pressing module top rod;239. Support clip installed in top pressure module; 361. Carton handling and transplanting connecting rod; 362. Carton handling and transplanting connecting frame; 363. Carton handling and transplanting base plate; 451. Four corner positioning component base plate; 452. Four corner positioning component support block; 521. Transfer top plate pad; 641. First lower folded edge of the first pre-folding forming station; 642. Second lower folded edge of the first pre-folding forming station; 661. Upper plate of the clamping component of the first pre-folding forming station; 662. Lower plate of the clamping component of the first pre-folding forming station; 663. Connecting rod of the clamping component of the first pre-folding forming station; 681. Through hole of the bracket positioning plate of the first pre-folding forming station; 731. Forming top plate of the second pre-folding forming station; 732. Pre-folding... 733. Forming connecting column of the second forming station; 741. Forming base plate of the second pre-folding forming station; 761. Positioning cylinder of the support plate of the second pre-folding forming station; 762. Upper folded edge plate of the second pre-folding forming station; 773. Linear bearing; 774. Upper folded edge rod of the second pre-folding forming station; 775. Upper folded edge column of the second pre-folding forming station; 816. Upper folded edge block of the second pre-folding forming station; 847. Upper plate of the support card for transporting and transplanting; 848. Middle plate of the support card for transporting and transplanting; 849. Bottom rod of the support card for transporting and transplanting; 840. Shaft of the support card for transporting and transplanting; 2361. Suction cup for the support card to be inserted into the bottom plate of the top pressure module. Detailed Implementation

[0031] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0032] like Figures 1 to 15As shown, this utility model provides a support card pre-folding and forming insertion device, including a frame 1. The frame 1 is equipped with a support card transporting and inserting module 2, a cardboard box transporting and transferring module 3, a lifting and positioning platform 4, a transfer platform 5, a pre-folding and forming first station 6, a pre-folding and forming second station 7, and a support card transporting and transferring module 8. The support card transporting and inserting module 2 and the cardboard box transporting and transferring module 3 are arranged vertically. The lifting and positioning platform 4 is located within the area enclosed by the support card transporting and inserting module 2 and the cardboard box transporting and transferring module 3. The transfer platform 5, the pre-folding and forming first station 6, and the pre-folding and forming second station 7 are arranged parallel to each other. The support card transporting and transferring module 8 is located at the bottom of the pre-folding and forming first station 6 and the pre-folding and forming second station 7, which are respectively arranged perpendicular to the support card transporting and transferring module 8. Under the action of the support card transport module 8, the material passes through the first pre-folding and forming station 6 and the second pre-folding and forming station 7 to complete the pre-folding and forming process. Then, it is placed on the transfer platform 5. The cardboard box transport module 3 transports the cardboard box to the lifting and positioning platform 4. The support card transport and loading module 2 places the pre-folded material into the cardboard box, completing the finished product. The frame 1 is an existing frame structure used to install various components. In this embodiment, the material is a support card. The cardboard box transport module 3 transports the cardboard box to the lifting and positioning platform 4, and the support card transport and loading module 2 loads the support card into the cardboard box on the lifting and positioning platform 4.

[0033] The support card transport and transplanting module 8 includes a support card transport and transplanting motor 80 and a support card transport and transplanting module 81. The support card transport and transplanting module 81 includes a support card transport and transplanting linear module 82, a support card transport and transplanting cable chain 83, a support card transport and transplanting connector 84, a support card transport and transplanting upper and lower cylinder 85, a support card transport and transplanting adsorption plate 86, and a support card transport and transplanting vacuum suction cup 87. The support card transport and transplanting motor 80 is installed at the end of the support card transport and transplanting linear module 82, the support card transport and transplanting connector 84 is installed on the support card transport and transplanting linear module 82, the support card transport and transplanting connector 84 is connected to the support card transport and transplanting cable chain 83, and the support card transport and transplanting upper and lower cylinder 85 is installed on the support card transport and transplanting connector 84. The piston rod end of the upper and lower cylinders 85 for supporting card transport and transplanting is connected to the adsorption plate 86 for supporting card transport and transplanting through the connecting piece 84 for supporting card transport and transplanting. The vacuum suction cup 87 for supporting card transport and transplanting is installed on the adsorption plate 86 for supporting card transport and transplanting.

[0034] In this embodiment, there are two support card transport and transplanting modules 81 arranged symmetrically. A support card transport and transplanting connecting rod 811 is provided between the two support card transport and transplanting modules 81. The support card transport and transplanting connecting rod 811 connects the ends of the two symmetrically arranged support card transport and transplanting linear modules 82. When one of the support card transport and transplanting linear modules 82 is working, the connection method between the support card transport and transplanting linear module 82 and the support card transport and transplanting connecting rod 811 is a mature technology already existing in the field.

[0035] The support card transport and transplanting linear module 82 is an existing synchronous belt linear module. The support card transport and transplanting motor 80 is connected to the support card transport and transplanting linear module 82 and drives the support card transport and transplanting linear module 82 to work. When the support card transport and transplanting linear module 82 is working, it drives the support card transport and transplanting cable chain 83 to move through the support card transport and transplanting connector 84. In this embodiment, the support card transport and transplanting linear module 82 is an existing synchronous belt linear module.

[0036] The support clip transport and transplanting connector 84 includes an upper plate 841, a middle plate 842, and a bottom rod 843. A connecting shaft 844 passes between the upper plate 841 and the middle plate 842, and there are two connecting shafts 844 arranged in parallel. The bottom rod 843 has an "L"-shaped cross-section, and a suction plate 86 is mounted on it. In this embodiment, there are three suction plates 86 arranged in parallel. The piston rod end of the upper and lower cylinders 85 is connected to the bottom rod 843.

[0037] The support card transport and transplanting adsorption plate 86 is provided with a long strip hole, and the support card transport and transplanting vacuum suction cup 87 is locked in the long strip hole of the support card transport and transplanting adsorption plate.

[0038] The support card is picked up by the vacuum suction cup 87, and then the support card is picked up by the linear module 82. The support card is then placed into the first pre-folding and forming station 6 and the first pre-folding and forming station 7, and then placed on the transfer platform 5.

[0039] The first pre-folding forming station 6 comprises a first pre-folding forming station support 61, a first pre-folding forming station main cylinder 62, a first pre-folding forming station positioning cylinder 63, a first pre-folding forming station lower flanging cylinder 64 and a first pre-folding forming station jacking cylinder 65. The first pre-folding forming station support 61 is of a double-layer structure. The first pre-folding forming station main cylinder 62 is mounted on the top of the first pre-folding forming station support 61. The piston rod end of the first pre-folding forming station main cylinder 62 penetrates through the top of the first pre-folding forming station support 61 and is provided with a first pre-folding forming station main cylinder pressing member 66. The first pre-folding forming station jacking cylinder 65 is located at the bottom of the first pre-folding forming station support 61. The piston rod end of the first pre-folding forming station jacking cylinder 65 penetrates through the bottom of the first pre-folding forming station support 61 and is provided with a first pre-folding forming station support jacking plate 67. The first pre-folding forming station lower flanging cylinder 64 is mounted on the first pre-folding forming station support jacking plate 67. A first pre-folding forming station support positioning plate 68 is arranged in the middle of the first pre-folding forming station support 61. The first pre-folding forming station positioning cylinder 63 is mounted at the bottom of the first pre-folding forming station support positioning plate 68. The piston rod end of the first pre-folding forming station positioning cylinder 63 is provided with a first pre-folding forming station positioning cylinder positioning member 69.

[0040] The first pre-folding forming station support 61 comprises a first pre-folding forming station support upper plate, a first pre-folding forming station support lower plate and first pre-folding forming station support connecting columns. The first pre-folding forming station support upper plate is connected with the first pre-folding forming station support lower plate through the first pre-folding forming station support connecting columns.

[0041] The first pre-folding forming station main cylinder pressing member 66 comprises a first pre-folding forming station pressing member upper plate 661, a first pre-folding forming station pressing member lower plate 662 and a first pre-folding forming station pressing member connecting rod 663. The first pre-folding forming station pressing member upper plate 661 is connected with the first pre-folding forming station pressing member lower plate 662 through the first pre-folding forming station pressing member connecting rod 663. The first pre-folding forming station pressing member upper plate 661 is of a rectangular plate-shaped structure, and the cross section of the first pre-folding forming station pressing member connecting rod 663 is a rectangular "hui"-shaped structure.

[0042] The number of the first pre-folding forming station positioning cylinders 63 is four, which are symmetrically distributed around the first pre-folding forming station support positioning plate 68. The first pre-folding forming station positioning cylinder positioning member 69 is of a rod-shaped structure, and the cross section of the first pre-folding forming station positioning cylinder positioning member 69 is L-shaped.

[0043] A first pre-folding forming station support positioning plate through hole 681 with an I-shaped cross section is opened in the middle of the first pre-folding forming station support positioning plate 68.

[0044] There are four pre-folding forming cylinders 64 at the first pre-folding forming station, arranged symmetrically. The piston rod end of the pre-folding forming cylinder 64 is provided with a first pre-folding forming block 641 and a second pre-folding forming block 642. Both the first pre-folding forming block 641 and the second pre-folding forming block 642 are bent plate-like structures. The piston rod end of the pre-folding forming cylinder 64 is connected to the first pre-folding forming block 641, and the top of the first pre-folding forming block 641 is bolted to the second pre-folding forming block 642.

[0045] The support card to be formed is placed on the positioning plate 68 of the pre-folding forming first station bracket. The lifting cylinder 65 of the pre-folding forming first station drives the lifting plate 67 of the pre-folding forming first station bracket to move. Then, the lower folding cylinder 64 of the pre-folding forming first station completes the folding operation of the middle part of the support card. The positioning cylinder 63 of the pre-folding forming first station drives the positioning component 69 of the pre-folding forming first station positioning cylinder to position the support card.

[0046] In this embodiment, the support card has a foldable structure around its perimeter. A through hole is provided in the center of the support card, and the edge to be folded is located within the through hole. The support card has four evenly distributed positioning through holes.

[0047] After the positioning cylinder 63 of the first pre-folding forming station positions the support card, the main cylinder 62 of the first pre-folding forming station extends to press the support card firmly. The lifting cylinder 65 of the first pre-folding forming station lifts up the four inner first edges of the support card, and the lower folding cylinder 64 of the first pre-folding forming station presses down on the four sides, completing one pre-folding forming of the support card on all four sides. The lower folding cylinder 64 of the first pre-folding forming station then retracts, and the lifting cylinder 65 of the first pre-folding forming station lowers. The main cylinder 62 of the first pre-folding forming station lifts up, completing the pre-folding forming of the support card at the first station.

[0048] The pre-folding forming second station 7 includes a pre-folding forming second station support 71, a pre-folding forming second station main cylinder 72, a pre-folding forming second station forming part 73, a pre-folding forming second station support plate 74, a pre-folding forming second station lower folding cylinder 75, and a pre-folding forming second station upper folding cylinder 76. The pre-folding forming second station support plate 74 is located in the middle of the pre-folding forming second station support 71, and the pre-folding forming second station main cylinder 72 is installed on the top of the pre-folding forming second station support 71. The piston rod end of the pre-folding forming second station main cylinder 72 passes through the top of the pre-folding forming second station support 71 and is connected to the pre-folding forming second station forming part 73. The pre-folding forming second station support plate 74 is installed inside the pre-folding forming second station bracket 71. The pre-folding forming second station upper folding cylinder 76 is installed inside the pre-folding forming second station forming part 73. The piston rod end of the pre-folding forming second station upper folding part 77 is provided with the pre-folding forming second station upper folding part 77. The pre-folding forming second station lower return folding cylinder 75 is installed at the bottom of the pre-folding forming second station support plate 74. The piston rod end of the pre-folding forming second station lower return folding block 78 is provided with the pre-folding forming second station lower return folding block 78.

[0049] The pre-folding forming part 73 in the second pre-folding forming station includes a pre-folding forming top plate 731, a pre-folding forming connecting column 732, and a pre-folding forming bottom plate 733. The pre-folding forming top plate 731 is connected to the pre-folding forming bottom plate 733 through the pre-folding forming connecting column 732.

[0050] The number of the lower folding cylinder 75 and the upper folding cylinder 76 in the second pre-folding forming station are both four and evenly arranged.

[0051] The pre-folding forming second station folding component 77 includes a pre-folding forming second station folding component rod 771, a pre-folding forming second station folding component column 772, and a pre-folding forming second station folding component block 773. The pre-folding forming second station folding component rod 771 is fixedly connected to the pre-folding forming second station folding cylinder 76. The pre-folding forming second station folding component rod 771 is clamped on the pre-folding forming second station folding component column 772. The pre-folding forming second station folding component column 772 is fixedly connected to the pre-folding forming second station folding component block 773. The pre-folding forming second station folding component rod 771, pre-folding forming second station folding component column 772, and pre-folding forming second station folding component block 773 are arranged perpendicular to each other. The piston rod end of the folding cylinder 76 in the second pre-folding forming station is provided with a folding plate 761 in the second pre-folding forming station. A linear bearing 762 is provided on the folding plate 761 in the second pre-folding forming station. The folding component column 772 in the second pre-folding forming station passes through the linear bearing 762.

[0052] The interface of the forming base plate 733 at the second pre-folding forming station is in a shape of Chinese character "hui" (a concentric square). The supporting card is subjected to edge folding operations respectively by the lower folding cylinder 75 of the second pre-folding forming station and the upper edge folding cylinder 76 of the second pre-folding forming station.

[0053] The supporting plate 74 of the second pre-folding forming station is provided with four positioning cylinders 741 of the supporting plate of the second pre-folding forming station, which are evenly distributed.

[0054] The supporting card transferring and transplanting module 8 places the supporting card on the supporting plate 74 of the second pre-folding forming station, and sleeves it on the positioning cylinders 741 of the supporting plate of the second pre-folding forming station, that is, the four positioning through holes on the supporting card are matched with the positioning cylinders 741 of the supporting plate of the second pre-folding forming station. The main cylinder 72 of the second pre-folding forming station extends to press the supporting card against the supporting plate 74 of the second pre-folding forming station. In the process of further descending, the four inner second sides of the supporting card are pressed down to stand upright.

[0055] The upper edge folding cylinder 76 of the second pre-folding forming station moves outward to complete pre-folding forming of the four sides of the supporting card, then the upper edge folding cylinder 76 of the second pre-folding forming station retracts, and the main cylinder 72 of the second pre-folding forming station retracts. Then the lower folding cylinder 75 of the second pre-folding forming station folds the four pre-folded second sides inward to restore flatness, which is convenient for handling.

[0056] The supporting card transferring and loading module 2 includes a supporting card transferring module 21 and a supporting card loading module 22. The supporting card transferring module 21 comprises a supporting card transferring base plate 211, the supporting card transferring base plate 211 is provided with a supporting card transferring linear guide rail 212, the supporting card transferring linear guide rail 212 is provided with a supporting card transferring connection plate 213, and the supporting card transferring connection plate 213 is provided with a transfer X-axis servo motor 214. The supporting card loading module 22 comprises a transfer Z-axis servo motor 221 and a supporting card loading base plate 222. The transfer Z-axis servo motor 221 is located on the supporting card loading base plate 222, and the supporting card loading base plate 222 is connected with the supporting card transferring connection plate 213. The transfer Z-axis servo motor 221 is connected with a supporting card loading lead screw linear module 223, the supporting card loading lead screw linear module 223 is mounted on the supporting card loading base plate 222, the supporting card loading lead screw linear module 223 is provided with a supporting card loading connecting member 224, the supporting card loading connecting member 224 is provided with a supporting card loading main cylinder 225, and the piston rod end of the supporting card loading main cylinder 225 is provided with a supporting card loading jacking module 23. A supporting card loading outer edge folding cylinder 231 is arranged in the supporting card loading jacking module 23, and a supporting card loading outer edge folding member 232 is arranged at the piston rod end of the supporting card loading outer edge folding cylinder 231.

[0057] In this embodiment, a support card transport base plate 211 is provided with a support card transport base plate rack 215, and a gear is sleeved on the shaft end of the transport X-axis servo motor 214. The gear meshes with the support card transport base plate rack 215 to form a gear rack structure. When the transport X-axis servo motor 214 is working, it drives the support card transport connecting plate 213 to move on the support card transport base plate 211.

[0058] The support card transport connecting plate 213 is clipped onto the support card transport linear guide rail 212 and is slidably connected. The support card insertion connector 224 has a plate-shaped structure. When the support card insertion screw linear module 223 is working, it drives the support card insertion connector 224 to move.

[0059] The support clamp insertion and pressing module 23 includes a support clamp insertion and pressing module plate 233, a support clamp insertion and pressing module cylinder 234, a support clamp insertion and pressing module intermediate plate 235, and a support clamp insertion and pressing module base plate 236. A support clamp insertion and pressing module connecting rod 237 is mounted on the intermediate plate 235, and both ends of the connecting rod 237 are connected to the support clamp insertion and pressing module plate 233 and the base plate 236, respectively. The piston rod end of the support clamp insertion and pressing module cylinder 234 is connected to the intermediate plate 235. A support clamp insertion and pressing module push rod 238 is mounted on the intermediate plate 235, and a support clamp insertion and pressing module top block 239 is provided at the bottom of the push rod 238. The top block 239 has a cuboid structure.

[0060] The support clip insert outer folding piece 232 is a rectangular block structure with a central through hole. The bottom of the support clip insert outer folding piece 232 is provided with a support clip insert outer folding piece plate, which is a rectangular plate structure. The support clip insert top pressure module bottom plate 236 is provided with a support clip insert top pressure module bottom plate suction cup 2361.

[0061] The support card is picked up by the loading module 2, and the four inner second sides of the support card are folded vertically. At the same time, the four outer sides are folded downwards and vertically, and then vacuum-lifted by the suction cup 2361 on the bottom plate of the support card loading top pressing module. When it reaches the loading position, the support card loading outer folding cylinder 231 is activated, clamping the four outer sides. The U-shape formed by the four sides is smaller than the box opening. The Z-axis servo motor 221 is activated, which causes the support card loading lead screw linear module 223 to work, and the support card loading main cylinder 225 descends. The support card enters the box opening, the support card loading outer folding cylinder 231 retracts, the support card loading main cylinder 225 extends, and at the same time, the part of the support card loading main cylinder 225 moves downwards, and the support card is loaded into the cardboard box. The support card loading top pressing module cylinder 234 is activated, pressing the four inner first sides firmly against the bottom of the box, and finally bonding them together with the cardboard box.

[0062] The cardboard box handling and transplanting module 3 includes a cardboard box handling and transplanting motor 31 and a cardboard box handling and transplanting module 32. The cardboard box handling and transplanting module 32 includes a cardboard box handling and transplanting linear module 33, a cardboard box handling and transplanting linear module slider 34, and a cardboard box handling and transplanting linear guide rail 35. The cardboard box handling and transplanting linear module slider 34 is connected to the cardboard box handling and transplanting linear module 33. A cardboard box handling and transplanting connector 36 is installed on the cardboard box handling and transplanting connector 36, and a cardboard box handling and transplanting clamping cylinder 37 is installed on the cardboard box handling and transplanting clamping cylinder 37. A cardboard box handling and transplanting clamping plate 38 is provided at the piston rod end of the cardboard box handling and transplanting clamping cylinder 37.

[0063] There are two cardboard box handling and transfer modules 32 arranged symmetrically, and adjacent cardboard box handling and transfer modules 32 are connected by cardboard box handling and transfer module transmission rods 321.

[0064] The cardboard box handling and transplanting connector 36 includes a cardboard box handling and transplanting connecting rod 361, a cardboard box handling and transplanting connecting frame 362, and a cardboard box handling and transplanting base plate 363. The cardboard box handling and transplanting connecting rod 361 is connected to the cardboard box handling and transplanting connecting frame 362 and the cardboard box handling and transplanting base plate 363. The cardboard box handling and transplanting base plate 363 is locked on the cardboard box handling and transplanting linear guide rail 35 and is slidably connected.

[0065] The cardboard box handling and transplanting connecting frame 362 includes a top plate, a vertical plate, and a bottom plate. The top plate is fixedly connected to the vertical plate and the bottom plate. A slide rail is fixed on the bottom plate 363, and the bottom plate is engaged with and slidably connected to the slide rail. The cardboard box handling and transplanting motor 31 drives the slider 34 of the linear module 33 to move, thereby driving the connecting component 36 to move.

[0066] The cardboard box handling and transplanting module 3 also includes a cardboard box handling and transplanting module cable chain 39, which is connected to the cardboard box handling and transplanting base plate 363.

[0067] The cardboard box handling and transplanting clamping cylinder 37 is fixedly connected to the cardboard box handling and transplanting connecting rod 361. The cardboard box handling and transplanting clamping plate 38 is a long strip structure with a through hole in the middle. When the cardboard box handling and transplanting clamping cylinder 37 is working, it can drive the cardboard box handling and transplanting clamping plate 38 to move, thereby clamping the cardboard box.

[0068] In this embodiment, the two ends of the transmission rod 321 of the cardboard box handling and transfer module are respectively connected to two cardboard box handling and transfer linear modules, and synchronous movement is achieved.

[0069] The lifting and positioning platform 4 includes a base plate 41 and an intermediate plate 42. A lifting cylinder 43 is mounted on the base plate 41, and the piston rod end of the lifting cylinder 43 is connected to the intermediate plate 42. A four-corner positioning cylinder 44 is mounted on the intermediate plate 42, and a four-corner positioning component 45 is mounted on the piston rod end of the four-corner positioning cylinder 44. A guide rod 46 passes through the intermediate plate 42, and a top plate 47 is mounted on the upper end of the guide rod 46.

[0070] The four-corner positioning component 45 includes a four-corner positioning component base plate 451 and a four-corner positioning component support block 452, which are perpendicular to each other and fixedly connected. The lifting positioning platform has four four-corner positioning cylinders 44, which are symmetrically distributed. The piston rod end of each of the four-corner positioning cylinders 44 is connected to the four-corner positioning component base plate 451. When the four-corner positioning cylinders 44 are working, they drive the four-corner positioning component support block 452 to move through the four-corner positioning component base plate 451.

[0071] The transfer platform 5 includes a transfer base plate 51, a transfer top plate 52, and transfer columns 53. The transfer base plate 51 is connected to the transfer top plate 52 via the transfer columns 53. The transfer top plate 52 is provided with transfer top plate pads 521, which are cylindrical in structure. There are four transfer top plate pads 521, evenly distributed.

[0072] In this embodiment, all vacuum suction cups and cylinders are connected to an existing air source via pipes.

[0073] In the process of using this utility model, the cardboard box is fed by the cardboard box transport and transfer module 3. The support card is folded by the support card transport and transfer module 8 through the first pre-folding forming station 6 and the second pre-folding forming station 7. Then the support card is placed into the cardboard box by the support card transport and loading module 2 to complete the assembly.

[0074] Those skilled in the art will recognize that the embodiments described herein are intended to help the reader understand the principles of this invention, and should be understood that the scope of protection of this invention is not limited to such specific statements and embodiments. Those skilled in the art can make various other specific modifications and combinations based on these technical teachings disclosed in this invention without departing from the essence of this invention, and these modifications and combinations are still within the scope of protection of this invention.

Claims

1. A support card pre-folding and forming insertion device, characterized in that: The system includes a frame (1), on which are mounted a support card handling and loading module (2), a cardboard box handling and transplanting module (3), a lifting and positioning platform (4), a transfer platform (5), a pre-folding and forming first station (6), a pre-folding and forming second station (7), and a support card handling and transplanting module (8). The support card handling and loading module (2) and the cardboard box handling and transplanting module (3) are arranged vertically. The lifting and positioning platform (4) is located within the area enclosed by the support card handling and loading module (2) and the cardboard box handling and transplanting module (3). The transfer platform (5), the pre-folding and forming first station (6), and the pre-folding and forming second station (7) are arranged in parallel. The transport and transfer module (8) is located at the bottom of the first pre-folding and forming station (6) and the second pre-folding and forming station (7). The first pre-folding and forming station (6) and the second pre-folding and forming station (7) are arranged perpendicular to the support card transport and transfer module (8). Under the action of the support card transport and transfer module (8), the material passes through the first pre-folding and forming station (6) and the second pre-folding and forming station (7) in sequence to complete the pre-folding and forming. Then it is placed on the transfer platform (5). The cardboard box transport and transfer module (3) transports the cardboard box to the lifting and positioning platform (4). Then the support card transport and loading module (2) puts the pre-folded material into the cardboard box to complete the finished product.

2. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The support card transport and transplant module (8) includes a support card transport and transplant motor (80) and a support card transport and transplant module (81). The support card transport and transplant module (81) includes a support card transport and transplant linear module (82), a support card transport and transplant drag chain (83), a support card transport and transplant connector (84), a support card transport and transplant upper and lower cylinders (85), a support card transport and transplant suction plate (86), and a support card transport and transplant vacuum suction cup (87). The support card transport and transplant motor (80) is installed at the end of the support card transport and transplant linear module (82). The support card transport and transplant connector (84) is installed on the support card transport and transplant linear module (82). The support card transport and transplant connector (84) is connected to the support card transport and transplant drag chain (83). The support card transport and transplant upper and lower cylinders (85) are installed on the support card transport and transplant connector (84). The piston rod end of the support card transport and transplant upper and lower cylinders (85) is connected to the support card transport and transplant adsorption plate (86) through the support card transport and transplant connector (84). The support card transport and transplant vacuum suction cup (87) is installed on the support card transport and transplant adsorption plate (86).

3. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The pre-folding forming first station (6) includes a pre-folding forming first station bracket (61), a pre-folding forming first station main cylinder (62), a pre-folding forming first station positioning cylinder (63), a pre-folding forming first station lower folding cylinder (64), and a pre-folding forming first station lifting cylinder (65). The pre-folding forming first station bracket (61) has a double-layer structure. The pre-folding forming first station main cylinder (62) is installed on the top of the pre-folding forming first station bracket (61). The piston rod end of the pre-folding forming first station main cylinder (62) passes through the top of the pre-folding forming first station bracket (61) and is provided with a pre-folding forming first station main cylinder clamping part (66). The pre-folding forming first station lifting cylinder (65) is located at the pre-folding forming first station support (61). At the bottom of the first folding and forming station bracket (61), the piston rod end of the first folding and forming station lifting cylinder (65) passes through the bottom of the first folding and forming station bracket (61), and a first folding and forming station lifting plate (67) is provided. The first folding and forming station lower folding cylinder (64) is installed on the first folding and forming station lifting plate (67). The first folding and forming station bracket (61) is provided with a first folding and forming station positioning plate (68) in the middle. The first folding and forming station positioning cylinder (63) is installed at the bottom of the first folding and forming station positioning plate (68). The piston rod end of the first folding and forming station positioning cylinder (63) is provided with a first folding and forming station positioning cylinder positioning component (69).

4. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The pre-folding forming second station (7) includes a pre-folding forming second station bracket (71), a pre-folding forming second station main cylinder (72), a pre-folding forming second station forming part (73), a pre-folding forming second station support plate (74), a pre-folding forming second station lower folding cylinder (75), and a pre-folding forming second station upper folding cylinder (76); the pre-folding forming second station support plate (74) is located in the middle of the pre-folding forming second station bracket (71), the pre-folding forming second station main cylinder (72) is installed on the top of the pre-folding forming second station bracket (71), and the piston rod end of the pre-folding forming second station main cylinder (72) passes through the pre-folding forming second station bracket (71). The top of 71) is connected to the pre-folding forming part (73) of the second pre-folding forming station; the pre-folding forming second station support plate (74) is installed in the pre-folding forming second station bracket (71), the pre-folding forming second station upper folding cylinder (76) is installed in the pre-folding forming second station forming part (73), and the piston rod end of the pre-folding forming second station upper folding part (77) is provided with the pre-folding forming second station upper folding part (77); the pre-folding forming second station lower return folding cylinder (75) is installed at the bottom of the pre-folding forming second station support plate (74), and the piston rod end of the pre-folding forming second station lower return folding block (78) is provided with the pre-folding forming second station lower return folding block (78).

5. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The support card transport and loading module (2) includes a support card transport module (21) and a support card loading module (22). The support card transport module (21) includes a support card transport base plate (211), a support card transport linear guide rail (212) on the support card transport base plate (211), a support card transport connecting plate (213) on the support card transport linear guide rail (212), and a transport X-axis servo motor (214) on the support card transport connecting plate (213). The support card loading module (22) includes a transport Z-axis servo motor (221) and a support card loading base plate (222). The transport Z-axis servo motor (221) is located on the support card loading base plate (222), and the support card loading base plate (222) is connected to the support card transport module. The connecting plate (213) is connected; the Z-axis servo motor (221) for transport is connected to a support card insertion screw linear module (223), the support card insertion screw linear module (223) is installed on the support card insertion base plate (222), the support card insertion connector (224) is installed on the support card insertion screw linear module (223), the support card insertion main cylinder (225) is provided on the support card insertion main cylinder (225), the piston rod end of the support card insertion top pressure module (225) is provided with a support card insertion top pressure module (23); the support card insertion outer folding cylinder (231) is provided inside the support card insertion top pressure module (23), the piston rod end of the support card insertion outer folding cylinder (231) is provided with a support card insertion outer folding piece (232).

6. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The cardboard box handling and transplanting module (3) includes a cardboard box handling and transplanting motor (31) and a cardboard box handling and transplanting module (32). The cardboard box handling and transplanting module (32) includes a cardboard box handling and transplanting linear module (33), a cardboard box handling and transplanting linear module slider (34), and a cardboard box handling and transplanting linear guide rail (35). The cardboard box handling and transplanting linear module slider (34) is connected to the cardboard box handling and transplanting linear module (33). A cardboard box handling and transplanting connector (36) is installed on the cardboard box handling and transplanting linear module slider (34). A cardboard box handling and transplanting clamping cylinder (37) is installed on the cardboard box handling and transplanting connector (36). A cardboard box handling and transplanting clamping plate (38) is provided at the piston rod end of the cardboard box handling and transplanting clamping cylinder (37).

7. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The lifting and positioning platform (4) includes a lifting and positioning platform base plate (41) and a lifting and positioning platform intermediate plate (42). A lifting and positioning platform lifting cylinder (43) is installed on the lifting and positioning platform base plate (41). The piston rod end of the lifting and positioning platform lifting cylinder (43) is connected to the lifting and positioning platform intermediate plate (42). A lifting and positioning platform four-corner positioning cylinder (44) is installed on the lifting and positioning platform intermediate plate (42). A four-corner positioning component (45) is installed on the piston rod end of the lifting and positioning platform four-corner positioning cylinder (44). A lifting and positioning platform guide rod (46) is provided on the lifting and positioning platform intermediate plate (42). A lifting and positioning platform top plate (47) is installed on the upper end of the lifting and positioning platform guide rod (46).

8. The support card pre-folding and forming insertion device according to claim 1, characterized in that: The transfer platform (5) includes a transfer base plate (51), a transfer top plate (52) and a transfer column (53). The transfer base plate (51) is connected to the transfer top plate (52) through the transfer column (53).

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