A laminated glass package structure
Patent Information
- Application Number
- CN202520945849.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-05-14
AI Technical Summary
[0004]为了改善玻璃内部的中间膜受热不均匀影响玻璃封装的平整度和质量的技术问题,本申请提供一种夹层玻璃封装结构
1.通过设置滚压机构和限位机构,可以利用限位机构对两块玻璃进行的两端进行对齐和限位,再利用滚压筒表面的环形压块在玻璃板的上表面进行滚压移动,同时利用滚压筒内部的电加热管对玻璃进行均匀加热,使两块玻璃中间的夹层膜受热软化,使中间膜与玻璃完全贴合,且可以利用滚压筒排出夹层内部的气泡,提高夹层玻璃的封装质量。
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Figure CN224881509U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of glass processing technology, and in particular to a laminated glass encapsulation structure. Background Technology
[0002] Laminated glass is a composite glass product consisting of two or more pieces of glass with one or more layers of organic polymer interlayer sandwiched between them. After special high-temperature pre-pressing (or vacuuming) and high-temperature and high-pressure processes, the glass and interlayer are permanently bonded together.
[0003] However, in the existing technology, during the encapsulation process of laminated glass, it is usually necessary to manually hold a counterweight to squeeze and bond the two glass plates together. This can easily cause uneven stress on the glass surface and make it impossible to heat the interlayer film inside the glass while squeezing the glass. This results in uneven heating of the interlayer film inside the glass, affecting the flatness and quality of the glass encapsulation. Utility Model Content
[0004] To address the technical problem of uneven heating of the interlayer film inside the glass affecting the flatness and quality of the glass encapsulation, this application provides a laminated glass encapsulation structure.
[0005] The laminated glass encapsulation structure provided in this application adopts the following technical solution: A laminated glass encapsulation structure includes a processing table, on the upper surface of which an equipment box is fixedly mounted, and inside the equipment box are a limit mechanism and a rolling mechanism. The rolling mechanism includes an electric telescopic rod, the telescopic end of which is fixedly connected to a movable frame. A rolling cylinder is rotatably arranged on the inner side of the movable frame. Several annular pressure blocks are fixedly arranged on the surface of the rolling cylinder, and several heating holes are opened on the surface of the rolling cylinder. An electric heating tube is arranged inside the rolling cylinder. Several heating holes and annular pressure blocks are evenly and alternately distributed on the surface of the rolling cylinder. The limiting mechanism includes a bidirectional lead screw, and two adjusting blocks are threadedly connected to the surface of the bidirectional lead screw. A limiting clamp is fixedly connected to the upper surface of the adjusting block, and the two limiting clamps are symmetrically distributed on the upper surface of the processing table.
[0006] Optionally, a drive box is fixedly connected to the upper surface of the equipment box, a movable lead screw is rotatably connected to the inner wall of the drive box, a movable seat is threadedly connected to the surface of the movable lead screw, the lower surface of the movable seat extends into the interior of the equipment box, and the top end of the electric telescopic rod is fixedly connected to the lower surface of the movable seat.
[0007] Optionally, a fan is fixedly installed on the upper surface of the equipment box, the output end of the fan extends into the interior of the equipment box and is fixedly connected to an air supply hose, the end of the air supply hose away from the fan extends into the interior of the rolling cylinder, and an air inlet pipe is fixedly connected to the input end of the fan, the air inlet end of the air inlet pipe extends into the interior of the equipment box.
[0008] Optionally, the upper surface of the processing table has two strip-shaped limiting grooves, and both ends of the bidirectional lead screw are rotatably connected to the inner wall of the strip-shaped limiting grooves. The processing table has a motor mounting groove inside, and an adjusting motor is fixedly installed on the inner wall of the motor mounting groove. The output shaft of the adjusting motor is fixedly equipped with a drive bevel gear, and a driven bevel gear is fixedly connected to the surface of the bidirectional lead screw. The drive bevel gear meshes with the driven bevel gear.
[0009] Optionally, both ends of the electric heating tube are fixedly connected to the inner side of the movable frame, and both ends of the rolling cylinder are rotatably connected to the inner side of the movable frame through bearings.
[0010] Optionally, the surface of the electric telescopic rod is fixedly connected to two extension guide plates, and the upper surface of the movable frame is fixedly connected to two guide rods. The surface of the extension guide plate is provided with sliding through holes that match the guide rods, and the extension guide plate is slidably connected to the surface of the guide rods through the sliding through holes.
[0011] Optionally, the equipment box has an operating port on the front, and two sliding doors are slidably provided on the outside of the operating port. An observation window is fixedly embedded on the surface of the sliding doors.
[0012] Optionally, a drive motor is fixedly mounted on the outside of the drive box, and the rotation shaft of the drive motor extends into the inside of the drive box and is fixedly connected to the right end of the moving lead screw.
[0013] In summary, this application includes at least one of the following beneficial technical effects: 1. By setting up a rolling mechanism and a limiting mechanism, the two ends of the two glass pieces can be aligned and limited by the limiting mechanism. Then, the annular pressing block on the surface of the rolling cylinder rolls and moves it on the upper surface of the glass plate. At the same time, the electric heating tube inside the rolling cylinder heats the glass evenly, so that the interlayer film between the two glass pieces is softened by heat, so that the interlayer film is completely bonded to the glass. The rolling cylinder can also remove air bubbles inside the interlayer, improving the sealing quality of the laminated glass.
[0014] 2. By installing a fan and air supply hose, flowing air can be delivered into the rolling cylinder. The flowing air then distributes the heat generated by the electric heating element evenly onto the glass surface through several heating holes on the surface of the rolling cylinder, achieving uniform heating of the glass. Furthermore, excess air in the equipment box can be input into the fan through the air inlet pipe, realizing heat circulation inside the equipment box and improving heating efficiency. Attached Figure Description
[0015] Figure 1 This is a front view schematic diagram of a laminated glass encapsulation structure proposed in this application.
[0016] Figure 2 This is a top view schematic diagram of a laminated glass encapsulation structure proposed in this application.
[0017] Figure 3 This is a schematic diagram of the internal structure of a device box with a laminated glass encapsulation structure proposed in this application.
[0018] Figure 4 This is a frontal cross-sectional schematic diagram of a laminated glass encapsulation structure proposed in this application.
[0019] Figure 5 This is a schematic diagram of the rolling mechanism for a laminated glass encapsulation structure proposed in this application.
[0020] In the attached diagram: 1. Processing table; 2. Equipment box; 3. Limiting mechanism; 4. Rolling mechanism; 5. Drive box; 6. Moving lead screw; 7. Moving seat; 8. Fan; 9. Air inlet pipe; 10. Strip-shaped limiting groove; 11. Sliding door; 12. Drive motor; 301. Bidirectional lead screw; 302. Adjusting block; 303. Limiting clamp; 304. Adjusting motor; 305. Drive bevel gear; 306. Driven bevel gear; 401. Electric telescopic rod; 402. Moving frame; 403. Rolling cylinder; 404. Annular pressing block; 405. Heating hole; 406. Electric heating tube; 407. Air supply hose; 408. Extension guide plate; 409. Guide rod. Detailed Implementation
[0021] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.
[0022] This application discloses a laminated glass encapsulation structure. (Refer to...) Figure 1 and Figure 2 A laminated glass encapsulation structure includes a processing table 1, an equipment box 2 fixedly mounted on the upper surface of the processing table 1, an operation port on the front of the equipment box 2, two sliding doors 11 slidably mounted outside the operation port, an observation window fixedly embedded on the surface of the sliding doors 11, and a limit mechanism 3 and a rolling mechanism 4 are provided inside the equipment box 2.
[0023] Reference Figure 3 and Figure 4 The rolling mechanism 4 includes an electric telescopic rod 401. The telescopic end of the electric telescopic rod 401 is fixedly connected to a movable frame 402. Two extended guide plates 408 are fixedly connected to the surface of the electric telescopic rod 401. Two guide rods 409 are fixedly connected to the upper surface of the movable frame 402. The surface of the extended guide plate 408 is provided with a sliding through hole that matches the guide rod 409. The extended guide plate 408 is slidably connected to the surface of the guide rod 409 through the sliding through hole.
[0024] It should be noted that a compression spring is sleeved on the surface of the guide rod 409, and the top of the compression spring is fixedly connected to the lower surface of the extension guide plate 408. By setting the compression spring, the moving frame 402 can be limited and supported downward, thereby improving the uniform pressure at both ends of the rolling mechanism 4.
[0025] A drive box 5 is fixedly connected to the upper surface of the equipment box 2. A movable lead screw 6 is rotatably connected to the inner wall of the drive box 5. A movable seat 7 is threadedly connected to the surface of the movable lead screw 6. The lower surface of the movable seat 7 extends into the interior of the equipment box 2. The top end of the electric telescopic rod 401 is fixedly connected to the lower surface of the movable seat 7. A drive motor 12 is fixedly installed on the outside of the drive box 5. The rotating shaft of the drive motor 12 extends into the interior of the drive box 5 and is fixedly connected to the right end of the movable lead screw 6.
[0026] Reference Figure 5 A rolling cylinder 403 is rotatably arranged on the inner side of the movable frame 402. Several annular pressure blocks 404 are fixedly arranged on the surface of the rolling cylinder 403, and several heating holes 405 are opened on the surface of the rolling cylinder 403. An electric heating tube 406 is arranged inside the rolling cylinder 403. Several heating holes 405 and annular pressure blocks 404 are evenly and alternately distributed on the surface of the rolling cylinder 403.
[0027] The annular pressure block 404 is made of rubber. By using the annular pressure block 404 made of rubber, a certain buffering and shock absorption effect can be achieved during the rolling process of glass.
[0028] Heated air can be output to the glass surface through several heating holes 405 on the surface of the rolling cylinder 403, so that heating can be carried out simultaneously during the rolling process, thereby improving the heating effect on the laminated glass.
[0029] Both ends of the electric heating tube 406 are fixedly connected to the inner side of the movable frame 402, and both ends of the rolling cylinder 403 are rotatably connected to the inner side of the movable frame 402 through bearings.
[0030] A fan 8 is fixedly installed on the upper surface of the equipment box 2. The output end of the fan 8 extends into the interior of the equipment box 2 and is fixedly connected to an air supply hose 407. The end of the air supply hose 407 away from the fan 8 extends into the interior of the rolling cylinder 403. An air inlet pipe 9 is fixedly connected to the input end of the fan 8. The air inlet end of the air inlet pipe 9 extends into the interior of the equipment box 2.
[0031] By setting up the fan 8 and the air supply hose 407, flowing air can be delivered into the rolling cylinder 403 using the fan 8 and the air supply hose 407. The flowing air then distributes the heat generated by the electric heating tube 406 evenly onto the glass surface through several heating holes 405 on the surface of the rolling cylinder 403, achieving uniform heating of the glass. Furthermore, excess air in the equipment box 2 can be input into the fan 8 using the air inlet pipe 9, achieving heat circulation inside the equipment box 2 and improving heating efficiency.
[0032] Reference Figure 4 The limiting mechanism 3 includes a bidirectional lead screw 301, and two adjusting blocks 302 are threadedly connected to the surface of the bidirectional lead screw 301. A limiting clamping plate 303 is fixedly connected to the upper surface of the adjusting block 302, and the two limiting clamping plates 303 are symmetrically distributed on the upper surface of the processing table 1.
[0033] Two strip-shaped limiting grooves 10 are provided on the upper surface of the processing table 1. Both ends of the bidirectional lead screw 301 are rotatably connected to the inner wall of the strip-shaped limiting groove 10. A motor mounting groove is provided inside the processing table 1. An adjusting motor 304 is fixedly installed on the inner wall of the motor mounting groove. A drive bevel gear 305 is fixedly installed on the output shaft of the adjusting motor 304. A driven bevel gear 306 is fixedly connected to the surface of the bidirectional lead screw 301. The drive bevel gear 305 meshes with the driven bevel gear 306.
[0034] By setting a rolling mechanism 4 and a limiting mechanism 3 on the surface of the processing table 1, the two ends of the two pieces of glass can be aligned and limited by the limiting mechanism 3. Then, the annular pressing block 404 on the surface of the rolling cylinder 403 rolls and moves on the upper surface of the glass plate. At the same time, the electric heating tube 406 inside the rolling cylinder 403 heats the glass evenly, so that the interlayer film between the two pieces of glass is softened by heat, so that the interlayer film is completely bonded to the glass. The rolling cylinder 403 can also remove air bubbles inside the interlayer, thereby improving the sealing quality of the laminated glass.
[0035] The implementation principle of the laminated glass encapsulation structure in this application embodiment is as follows: In use, firstly, two glass plates are placed on the surface of the processing table 1, then the intermediate film is placed between the upper and lower glass plates. Then, the adjusting motor 304 drives the drive bevel gear 305 to rotate, which in turn drives the driven bevel gear 306 and the bidirectional lead screw 301 to rotate. The bidirectional lead screw 301 drives two adjusting blocks 302 to move in the strip-shaped limiting groove 10, which in turn drives two limiting clamps 303 to clamp and fix the glass. Then, the electric telescopic rod 401 drives the moving frame 402 to move downward, so that the annular pressing block 404 on the surface of the rolling cylinder 403 rolls the glass plate. At the same time, the driving motor 304 drives the moving frame 402 to move downward, which in turn drives the moving frame 402 to move downward, so that the annular pressing block 404 on the surface of the rolling cylinder 403 rolls the glass plate. The motor 12 drives the moving lead screw 6 to rotate inside the drive box 5. The moving lead screw 6 drives the moving seat 7 to move horizontally, which in turn drives the annular pressure block 404 and the rolling cylinder 403 to roll horizontally on the surface. At the same time, the electric heating tube 406 and the fan 8 are started. The fan 8 and the air supply hose 407 deliver air into the rolling cylinder 403, thereby blowing the heat generated by the electric heating tube 406 to the heating hole 405. The heated air is output to the glass plate surface through the heating hole 405, realizing that rolling and heating are carried out at the same time, so that the glass plate surface is heated evenly, improving the softening speed of the interlayer film, and also helping to remove air bubbles between the laminated glass, thus improving the encapsulation quality of the laminated glass.
[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A laminated glass encapsulation structure, comprising a processing table (1), characterized in that, The upper surface of the processing table (1) is fixedly provided with an equipment box (2), and the inside of the equipment box (2) is provided with a limit mechanism (3) and a rolling mechanism (4). The rolling mechanism (4) includes an electric telescopic rod (401), and a movable frame (402) is fixedly connected to the telescopic end of the electric telescopic rod (401). A rolling cylinder (403) is rotatably arranged on the inner side of the movable frame (402). Several annular pressure blocks (404) are fixedly arranged on the surface of the rolling cylinder (403), and several heating holes (405) are opened on the surface of the rolling cylinder (403). An electric heating tube (406) is arranged inside the rolling cylinder (403). Several heating holes (405) and annular pressure blocks (404) are evenly and alternately distributed on the surface of the rolling cylinder (403). The limiting mechanism (3) includes a bidirectional lead screw (301), and two adjusting blocks (302) are threadedly connected to the surface of the bidirectional lead screw (301). A limiting clamp (303) is fixedly connected to the upper surface of the adjusting block (302), and the two limiting clamps (303) are symmetrically distributed on the upper surface of the processing table (1).
2. The laminated glass encapsulation structure according to claim 1, characterized in that, The upper surface of the equipment box (2) is fixedly connected to a drive box (5), and the inner wall of the drive box (5) is rotatably connected to a moving screw (6). The surface of the moving screw (6) is threadedly connected to a moving seat (7), and the lower surface of the moving seat (7) extends into the interior of the equipment box (2). The top end of the electric telescopic rod (401) is fixedly connected to the lower surface of the moving seat (7).
3. The laminated glass encapsulation structure according to claim 1, characterized in that, A fan (8) is fixedly installed on the upper surface of the equipment box (2). The output end of the fan (8) extends into the interior of the equipment box (2) and is fixedly connected to an air supply hose (407). The end of the air supply hose (407) away from the fan (8) extends into the interior of the rolling cylinder (403). An air inlet pipe (9) is fixedly connected to the input end of the fan (8). The air inlet end of the air inlet pipe (9) extends into the interior of the equipment box (2).
4. The laminated glass encapsulation structure according to claim 1, characterized in that, The upper surface of the processing table (1) has two strip-shaped limiting grooves (10). Both ends of the bidirectional lead screw (301) are rotatably connected to the inner wall of the strip-shaped limiting groove (10). The processing table (1) has a motor mounting groove inside. An adjusting motor (304) is fixedly installed on the inner wall of the motor mounting groove. The output shaft of the adjusting motor (304) is fixedly connected to a drive bevel gear (305). The surface of the bidirectional lead screw (301) is fixedly connected to a driven bevel gear (306). The drive bevel gear (305) meshes with the driven bevel gear (306).
5. The laminated glass encapsulation structure according to claim 1, characterized in that, Both ends of the electric heating tube (406) are fixedly connected to the inner side of the movable frame (402), and both ends of the rolling cylinder (403) are rotatably connected to the inner side of the movable frame (402) through bearings.
6. The laminated glass encapsulation structure according to claim 1, characterized in that, Two extension guide plates (408) are fixedly connected to the surface of the electric telescopic rod (401), and two guide rods (409) are fixedly connected to the upper surface of the movable frame (402). The surface of the extension guide plate (408) is provided with a sliding through hole that matches the guide rod (409). The extension guide plate (408) is slidably connected to the surface of the guide rod (409) through the sliding through hole.
7. The laminated glass encapsulation structure according to claim 1, characterized in that, The equipment box (2) has an operation port on the front, and two sliding doors (11) are slidably arranged outside the operation port. An observation window is fixedly embedded on the surface of the sliding door (11).
8. The laminated glass encapsulation structure according to claim 2, characterized in that, A drive motor (12) is fixedly installed on the outside of the drive box (5). The rotating shaft of the drive motor (12) extends into the interior of the drive box (5) and is fixedly connected to the right end of the moving lead screw (6).