Imprinting apparatus based on a CCD image sensor assisted registration

Abstract

The utility model relates to the field of embossing, especially embossing device based on CCD image sensor auxiliary register, including bottom plate, the top outer wall center place of bottom plate installs embossing structure, and the both ends top department of bottom plate is equipped with arc -shaped groove, the both ends of bottom plate are equipped with conveying assembly at arc -shaped groove department, and the both ends of top outer wall of bottom plate are equipped with the assembly groove of equidistance distribution, the bottom plate installs the mounting seat at assembly groove department, and the centre of mounting seat is equipped with the press -down hole, embossing structure includes the sliding rod of installing at the both ends of bottom plate top outer wall, the sliding slot of symmetrical opening in sliding rod outer wall. The utility model image sensor carries out identification to the pattern on material, and then signal transmission gives controller, and controller starts motor one and drives sliding screw rod rotation, and sliding screw rod rotates and drives lifting rod and embossing mould to descend and ascend, and controls error, reduces the waste rate.

Description

Technical Field

[0001] This utility model relates to the field of imprinting technology, and in particular to an imprinting device based on CCD image sensor-assisted registration. Background Technology

[0002] Imprinting is a forming method in which a sheet of material is placed between upper and lower dies, and the material thickness is changed under pressure. The material that is not extruded is filled into the convex and concave parts of the mold cavity with undulating fine lines, so as to form undulating bulges, letters or patterns on the surface of the workpiece. Currently, during the embossing process, insufficient material feeding accuracy of the equipment leads to significant deviations in the embossing process, resulting in a large amount of waste material generated during material feeding, increasing costs and reducing the yield. Utility Model Content

[0003] The purpose of this invention is to address the aforementioned problems and shortcomings by proposing an imprinting device based on CCD image sensor-assisted registration: the image sensor identifies the pattern on the material, and then transmits the signal to the controller. The controller starts the motor to drive the sliding screw to rotate. After the sliding screw rotates, it drives the lifting rod and the imprinting mold to descend and rise, thereby controlling the error and reducing the scrap rate.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: The embossing device based on CCD image sensor-assisted registration includes a base plate. An embossing structure is installed at the center of the top outer wall of the base plate, and arc-shaped grooves are provided at the top of both ends of the base plate. Conveying components are provided at the arc-shaped grooves at both ends of the base plate, and equidistantly distributed assembly grooves are provided at both ends of the top outer wall of the base plate. Mounting seats are installed at the assembly grooves of the base plate, and a pressing hole is opened at the center of the mounting seat. The embossing structure includes sliding rods installed at both ends of the top outer wall of the base plate, sliding grooves symmetrically opened on the outer wall of the sliding rods, sliding screws rotatably connected in the sliding grooves, lifting rods threadedly connected to the outer wall of the sliding screws, and an embossing mold installed at the center of the bottom outer wall of the lifting rod.

[0005] Furthermore, a stabilizing rod is installed on the outer wall of the top of the two sliding rods, and an adjustment groove is provided at the center of the stabilizing rod. An installation rod is slidably connected to the outer wall of the stabilizing rod in the adjustment groove, and a screw rod is welded to the center of the outer wall of the installation rod. A nut is threadedly connected to the outer wall of the screw rod.

[0006] Furthermore, mounting tubes are welded to the outer walls of both ends of the mounting rod, and an adjusting rod is slidably connected to the inner wall of the mounting tube. An image sensor is installed at the center of the bottom outer wall of the adjusting rod, and a lighting lamp is installed on the bottom outer wall of the adjusting rod.

[0007] Furthermore, a motor is installed on the outer wall of the top of the sliding rod, and the output shaft of the motor is connected to one end of the sliding screw. The outer walls of both ends of the lifting rod are slidably connected to the inner wall of the sliding groove and the outer wall of the sliding rod.

[0008] Furthermore, the top outer wall of the mounting base has a threaded hole one at the pressure hole, and a threaded hole two is opened at the center of one side outer wall of the mounting tube. Both threaded holes one and threaded holes two are screwed with fastening screws, and a limit rod is placed in the pressure hole.

[0009] Furthermore, the conveying assembly includes rotating grooves formed on the outer walls of both ends of the base plate, a winding rod disposed in the rotating groove, bearings mounted on the outer walls of both ends of the winding rod, and a limiting plate mounted on the base plate at the rotating groove.

[0010] Furthermore, motor 2 is installed at both ends of one side of the outer wall of the base plate, and one end of motor 2 is connected to one end of the winding rod.

[0011] Furthermore, the second motor, the first motor, and the lighting lamp are connected to the controller via wires, and the image sensor is connected to the controller via a signal line, and the controller is connected to the power supply via wires.

[0012] The beneficial effects of this utility model are as follows: The image sensor identifies the pattern on the material, and then the signal is transmitted to the controller. The controller starts the motor to drive the sliding screw to rotate. After the sliding screw rotates, it drives the lifting rod and the embossing mold to descend and rise, thereby controlling the error and reducing the scrap rate. Insert the limiting rod into the pressing hole of the mounting base. Under its own weight, the limiting rod restricts the material at the embossing structure to slide on the base plate, ensuring the stability of the embossing process. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the imprinting device based on CCD image sensor-assisted registration proposed in this utility model. Figure 2 This is a schematic diagram of the base plate structure of the imprinting device based on CCD image sensor-assisted registration proposed in this utility model. Figure 3 This is a schematic cross-sectional view of the imprinting structure of the imprinting device based on CCD image sensor-assisted registration proposed in this utility model. Figure 4 This is a schematic diagram of the adjusting rod structure of the imprinting device based on CCD image sensor-assisted registration proposed in this utility model.

[0014] In the diagram: 1. Base plate, 2. Imprinting structure, 3. Arc groove, 4. Conveying assembly, 5. Assembly groove, 6. Mounting base, 7. Limiting rod, 8. Threaded hole one, 9. Sliding rod, 10. Sliding groove, 11. Sliding screw, 12. Lifting rod, 13. Imprinting mold, 14. Motor one, 15. Stabilizing rod, 16. Adjusting groove, 17. Mounting rod, 18. Screw rod, 19. Mounting tube, 20. Adjusting rod, 21. Fastening screw, 22. Image sensor, 23. Lighting lamp, 24. Rewinding rod, 25. Bearing, 26. Limiting plate, 27. Motor two. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0016] Reference Figure 1-4 An imprinting device based on CCD image sensor-assisted registration includes a base plate 1. An imprinting structure 2 is installed at the center of the top outer wall of the base plate 1. Arc grooves 3 are provided at the top of both ends of the base plate 1. Conveying components 4 are provided at both ends of the base plate 1 at the arc grooves 3. Assembly grooves 5 are provided at equal intervals at both ends of the top outer wall of the base plate 1. A mounting seat 6 is installed on the base plate 1 at the assembly groove 5. A pressing hole is opened at the center of the mounting seat 6. The limiting rod 7 restricts the material at the imprinting structure 2 to slide on the base plate 1 under its own weight. The fastening screw 21 of the threaded hole 8 in the mounting seat 6 rotates to adjust the movement space of the limiting rod 7 in the pressing hole. The mounting grooves 5 are provided at equal intervals on the base plate 1 at the mounting seat 6, which facilitates the adjustment of the mounting seat 6 according to the size of the material. The conveying assembly 4 includes a rotating groove formed on the outer walls of both ends of the base plate 1, a winding rod 24 provided in the rotating groove, bearings 25 installed on the outer walls of both ends of the winding rod 24, and a limiting plate 26 installed on the base plate 1 at the rotating groove. Motor 27 is installed at both ends of one side of the outer wall of the base plate 1. One end of motor 27 is connected to one end of winding rod 24. The winding rod 24 is located at the arc groove 3 at both ends of the base plate 1 through bearing 25. After the limiting plate 26 is installed, the bearing 25 on the outer wall of the winding rod 24 is restricted to the base plate 1, which facilitates installation and disassembly. Motor 27, Motor 14, and Lighting 23 are connected to the controller via wires, and Image Sensor 22 is connected to the controller via a signal line. The controller is connected to the power supply via wires. Image Sensor 22 identifies the pattern on the material and then transmits the signal to the controller to control errors and reduce the scrap rate. Example

[0017] Reference Figure 1 and Figure 3-4The embossing structure 2 includes sliding rods 9 installed at both ends of the top outer wall of the base plate 1, sliding grooves 10 symmetrically opened on the outer wall of the sliding rods 9, sliding screws 11 rotatably connected in the sliding grooves 10, lifting rods 12 threadedly connected to the outer wall of the sliding screws 11, and embossing molds 13 installed at the center of the bottom outer wall of the lifting rods 12. A stabilizing rod 15 is installed on the outer wall of the top of the two sliding rods 9, and an adjustment groove 16 is opened at the center of the stabilizing rod 15. An installation rod 17 is slidably connected to the outer wall of the stabilizing rod 15 in the adjustment groove 16, and a screw rod 18 is welded to the center of the outer wall of the installation rod 17. A nut is threaded to the outer wall of the screw rod 18. The nut in the screw rod 18 on the installation rod 17 allows the installation rod 17 and the adjustment rod 20 in the installation tube 19 to adjust their positions on the stabilizing rod 15. Mounting rod 17 has mounting tubes 19 welded to the outer walls of both ends, and an adjusting rod 20 is slidably connected to the inner wall of the mounting tube 19. An image sensor 22 is installed at the center of the bottom outer wall of the adjusting rod 20, and a lighting lamp 23 is installed on the bottom outer wall of the adjusting rod 20. Motor 14 is installed on the top outer wall of the sliding rod 9, and the output shaft of motor 14 is connected to one end of the sliding screw 11. The outer walls of both ends of the lifting rod 12 are slidably connected to the inner wall of the sliding groove 10 and the outer wall of the sliding rod 9. The top outer wall of the mounting base 6 has a threaded hole 8 at the pressure hole, and a threaded hole 2 is provided at the center of one side outer wall of the mounting tube 19. Both the threaded hole 8 and the threaded hole 2 are screwed with fastening screws 21. A limit rod 7 is placed in the pressure hole. Loosening the fastening screw 21 in the mounting tube 19 causes the adjusting rod 20 to move up and down to adjust the height of the image sensor 22.

[0018] Working principle: In use, the rolled material is inserted into the take-up rod 24 at one end of the base plate 1. One end of the material is pulled and moved on the base plate 1 and fixed in the outer wall of another take-up rod 24. The limiting rod 7 is inserted into the pressing hole of the mounting base 6. Under its own weight, the limiting rod 7 restricts the material at the imprinting structure 2 to slide on the base plate 1. The fastening screw 21 in the threaded hole 8 of the mounting base 6 is rotated to adjust the movement space of the limiting rod 7 in the pressing hole. The required imprinting mold 13 is installed in the bottom outer wall of the lifting rod 12. The nut in the screw rod 18 on the mounting rod 17 is loosened, so that the mounting rod 17 and the adjusting rod 20 in the mounting tube 19 are adjusted on the stabilizing rod 15. The fastening screw 21 in the mounting tube 19 is loosened to move the adjusting rod 20 up and down. The height of the image sensor 22 is adjusted. After debugging, the second motor 27 starts and drives the winding rod 24 to rotate, so that the two winding rods 24 unwind and wind the material, moving the material on the base plate 1. The image sensor 22 recognizes the pattern on the material and then transmits the signal to the controller. The controller starts the first motor 14 to drive the sliding screw 11 to rotate. After the sliding screw 11 rotates, it drives the lifting rod 12 and the imprinting mold 13 to descend and rise. After the imprinting mold 13 contacts the material on the base plate 1, the imprinting mold leaves an imprint on the material, completing the imprinting. The image sensor 22 recognizes the material and then performs the imprinting, controlling the error and reducing the scrap rate. The controller model is: LMC802CCD10000, the image sensor 22 model is: S13240-1107, and the first motor 14 and the second motor 27 model are: A06B-0273-B401.

[0019] The exemplary embodiments of the present invention have been described in detail herein with reference to examples. However, those skilled in the art will understand that various modifications and alterations can be made to the specific embodiments described above without departing from the spirit of the present invention, and various combinations can be made to the various technical features and structures proposed in the present invention without exceeding the protection scope of the present invention, which is determined by the appended claims. The foregoing description of specific exemplary embodiments of the present invention is not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations can be made based on the above teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical applications, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. An imprinting device based on CCD image sensor-assisted registration, comprising a base plate (1), characterized in that, An embossing structure (2) is installed at the center of the top outer wall of the base plate (1), and an arc groove (3) is provided at the top of both ends of the base plate (1). A conveying component (4) is provided at both ends of the base plate (1) at the arc groove (3), and an assembly groove (5) is provided at both ends of the top outer wall of the base plate (1). An mounting base (6) is installed at the mounting groove (5) of the base plate (1), and a pressing hole is opened at the center of the mounting base (6). The embossing structure (2) includes sliding rods (9) installed at both ends of the top outer wall of the base plate (1), sliding grooves (10) symmetrically opened on the outer wall of the sliding rods (9), sliding screws (11) rotatably connected in the sliding grooves (10), lifting rods (12) threadedly connected to the outer wall of the sliding screws (11), and embossing molds (13) installed at the center of the bottom outer wall of the lifting rods (12).

2. The imprinting device based on CCD image sensor-assisted registration according to claim 1, characterized in that, A stabilizing rod (15) is installed on the top outer wall of the two sliding rods (9), and an adjustment groove (16) is provided at the center of the stabilizing rod (15). An installation rod (17) is slidably connected to the outer wall of the stabilizing rod (15) in the adjustment groove (16), and a screw rod (18) is welded to the center of the outer wall of the installation rod (17). A nut is threaded onto the outer wall of the screw rod (18).

3. The imprinting device based on CCD image sensor-assisted registration according to claim 2, characterized in that, The mounting rod (17) has mounting tubes (19) welded to the outer walls of both ends, and an adjusting rod (20) is slidably connected to the inner wall of the mounting tube (19). An image sensor (22) is installed at the center of the bottom outer wall of the adjusting rod (20), and a lighting lamp (23) is installed on the bottom outer wall of the adjusting rod (20).

4. The imprinting device based on CCD image sensor-assisted registration according to claim 1, characterized in that, The top outer wall of the sliding rod (9) is equipped with a motor (14), and the output shaft of the motor (14) is connected to one end of the sliding screw (11). The two ends of the lifting rod (12) are slidably connected to the inner wall of the sliding groove (10) and the outer wall of the sliding rod (9).

5. The imprinting device based on CCD image sensor-assisted registration according to claim 1, characterized in that, The top outer wall of the mounting base (6) has a threaded hole 1 (8) at the pressure hole, and a threaded hole 2 is provided at the center of the outer wall of one side of the mounting tube (19). Both the threaded hole 1 (8) and the threaded hole 2 are screwed with fastening screws (21), and a limit rod (7) is placed in the pressure hole.

6. The imprinting device based on CCD image sensor-assisted registration according to claim 1, characterized in that, The conveying assembly (4) includes a rotating groove formed on the outer walls of both ends of the base plate (1), a winding rod (24) provided in the rotating groove, bearings (25) installed on the outer walls of both ends of the winding rod (24), and a limiting plate (26) installed on the base plate (1) at the rotating groove.

7. The imprinting device based on CCD image sensor-assisted registration according to claim 1, characterized in that, Motor 2 (27) is installed at both ends of the outer wall of one side of the base plate (1), and one end of motor 2 (27) is connected to one end of the winding rod (24).

8. The imprinting device based on CCD image sensor-assisted registration according to claim 7, characterized in that, The second motor (27), the first motor (14), and the lighting lamp (23) are connected to the controller via wires, and the image sensor (22) is connected to the controller via a signal line. The controller is connected to the power supply via wires.

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