Powder transport trolley
Patent Information
- Application Number
- CN202521248005.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-06-18
AI Technical Summary
[0004]为了提高工作效率,减少工序步骤,所以厂家需要在粉末使用时可以直接进行使用,而将多余的称重和振动工序集结至运输环节,但是现在的运输小车由于成本问题,无法加载诸多功能,重新设计又会增加工装成本,影响企业效益
[0016]与现有技术相比,本实用新型提供的一种粉末运送小车,喷涂时剩余的粉末可以不用特地过秤就能入库,可以将人工搬运和称重作业合并,有效减少了二次搬运,增加了效能;各种剩余色粉标记重量后入库,在需要使用时,可以快速了解到库存信息,方便计算补充采购的量,减少了库存量,提高了管理效率;小推车拉手与车身载台是脱卸式结构,可以将不同粉末箱体连同车身载台一起置留在临时等待区,以便临时切换使用,提高了时效;气动振动器对接压缩空气,小推车车身载台可作为筛盘使用,无需再将粉末搬运至振动设备摇匀,更便捷的提供给了质量保证;本小推车也可以使用在其它涉及到粉末周转,且配比重量较为精细的生产作业中;小推车本身收纳和携带方便,所有脱卸拉手和车身载台通用匹配,脱卸拉手可以挂起,车身载台可以作为粉箱的移动托盘使用,相较传统小推车减少了仓储空间;脱卸拉手上设置的挂杆,也可以分类收纳喷涂厂流水线上的不同尺寸的挂钩和一些常用的小工具,有效提高了收纳管理效率。
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Figure CN224881985U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a powder transport trolley. Background Technology
[0002] In the metal manufacturing industry, colored resin powder is used in the spraying production line process. Electrostatic spray guns and high-temperature baking are used to coat the surface of workpieces with color. Commercially available powder is typically packaged in 20kg boxes, wrapped in PE bags and cardboard, with a convenient size for manual handling and storage.
[0003] Any unused powder from each box will be stored back in the warehouse for future use. During this process, workers must first weigh the remaining powder along with the box, mark the weight of the remaining powder on the box, and then seal it for storage. Before the next use, the powder box must be placed on a high-frequency vibrating device to loosen the powder and prevent it from clumping due to moisture, which could affect product quality and increase the defect rate during spraying.
[0004] To improve work efficiency and reduce process steps, manufacturers need powders that can be used directly during application, consolidating unnecessary weighing and vibration processes into the transportation stage. However, current transport carts cannot accommodate many functions due to cost issues, and redesigning them would increase tooling costs and affect business efficiency. Summary of the Invention
[0005] The technical problem to be solved by this utility model is to provide a powder transport trolley, which adds functional modules to a traditional transport trolley to realize weighing and vibration functions before use. To this end, the functions must first be modularized, and then the transport trolley can be quickly modified by using modular installation, thereby reducing modification costs and increasing efficiency.
[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is: a powder conveying trolley, including a trolley base, a conveying handle, a weighing device, and a vibration device; the conveying handle is located on one side of the trolley base and is detachably fixedly connected to the trolley base; the weighing device is located on the trolley base and connected to the trolley base, and carries a fixture containing powder; the vibration device is located on one side of the trolley base and connected to the weighing device, providing vibration for the weighing device; The weighing device includes a weighing platform adjustment bracket, an electronic weighing platform, a weighing platform connector, and a support bracket. The weighing platform adjustment bracket is located below the vehicle body base and is fixedly connected to the vehicle body base. The electronic weighing platform is located on the weighing platform adjustment bracket and is fixed to the center of the vehicle body base by the weighing platform adjustment bracket, extending through the upper and lower parts of the vehicle body base. The weighing platform connector is located above the electronic weighing platform and connects the electronic weighing platform and the support bracket. The support bracket is located on the surface of the vehicle body base, and its bottom is connected to the weighing platform connector for supporting a fixture containing powder.
[0007] Furthermore, the weighing platform adjustment bracket is provided with an adjustment bolt, which passes through the weighing platform adjustment bracket and supports the electronic weighing platform. By turning the adjustment bolt, the horizontal position of the electronic weighing platform can be adjusted.
[0008] Furthermore, the bottom of the weighing platform connector is provided with a groove, which mates with the electronic weighing platform; the weighing platform connector and the surface of the vehicle body base are left with space, so they are not in a fitted state.
[0009] Furthermore, the support bracket consists of two mutually perpendicular support plates arranged on the upper surface of the vehicle body base and connected to the weighing platform connector by a central bolt.
[0010] Furthermore, a protective plate is provided at both ends of each of the support plates, the protective plate being perpendicular to the support plate and extending upward, for limiting and protecting the position of the fixture containing powder.
[0011] Furthermore, the vibration device consists of a pneumatic vibrator and compressed air. The pneumatic vibrator is located on one side of the vehicle body base and is fixedly connected to the vehicle body base. The pneumatic vibrator is connected to the compressed air to achieve pneumatic vibration.
[0012] Furthermore, the pneumatic vibrator is equipped with an air nozzle interface and a silencer. The air nozzle interface is connected to the compressed air, and the silencer is used to eliminate vibration noise.
[0013] Furthermore, the transport handle includes a handle bracket, a hanging rod, and a hook; the handle bracket is square-shaped for easy manual transport; the hanging rod is located in the middle of the handle bracket, and its two ends are fixedly connected to the handle bracket by bolts; the hook is located on the hanging rod, and the hook is neatly stored for easy hanging of workpieces that need to be sprayed. It is also used to carry other small tools.
[0014] Furthermore, the bottom of the handle bracket is connected to the vehicle body base, and the vehicle body base is provided with a socket. The handle bracket is inserted into the socket to form a detachable fixed connection with the vehicle body base.
[0015] Furthermore, a mounting bracket and a digital display screen are also provided on one side of the vehicle body base; the mounting bracket is located on one side of the vehicle body base and is fixedly connected to the vehicle body base; the digital display screen is located on the mounting bracket and is connected to the electronic weighing platform for displaying the weighing weight.
[0016] Compared with existing technologies, this utility model provides a powder transport trolley that allows leftover powder from spraying to be stored without special weighing, combining manual handling and weighing operations, effectively reducing secondary handling and increasing efficiency. Various leftover color powders are marked with their weight before storage, allowing for quick access to inventory information when needed, facilitating calculation of replenishment quantities, reducing inventory levels, and improving management efficiency. The trolley handle and platform are detachable, allowing different powder containers to be placed together in a temporary waiting area for quick switching, improving timeliness. The pneumatic vibrator is connected to compressed air. The trolley's platform can be used as a sieving tray, eliminating the need to transport powder to a vibrating device for mixing, thus providing more convenient quality assurance. This trolley can also be used in other production operations involving powder turnover and precise weight proportions. The trolley itself is easy to store and carry, and all detachable handles and the platform are universally compatible. The detachable handles can be hung up, and the platform can be used as a mobile tray for powder boxes, reducing storage space compared to traditional trolleys. The hanging rods on the detachable handles can also be used to categorize and store hooks of different sizes and some commonly used small tools from the painting plant production line, effectively improving storage and management efficiency. Attached Figure Description
[0017] Figure 1 A schematic diagram of the structure of this utility model is shown.
[0018] Figure 2 The diagram shows a bottom view of the structure of this utility model.
[0019] Figure 3 A cross-sectional schematic diagram of the weighing device of this utility model is shown.
[0020] Figure 4 A schematic diagram of the structure of the weighing platform connector of this utility model is shown.
[0021] Figure 5 The diagram shows the structural schematic of the weighing platform adjustment bracket of this utility model.
[0022] Figure 6 A schematic diagram of the structure of the pneumatic vibrator of this utility model is shown.
[0023] Figure 7 A schematic diagram of the transport handle of this utility model is shown.
[0024] The components include: 1. Vehicle base, 2. Transport handle, 3. Weighing device, 4. Vibration device, 5. Weighing platform adjustment bracket, 6. Electronic weighing platform, 7. Weighing platform connector, 8. Support bracket, 9. Adjusting bolt, 10. Groove, 11. Support plate, 12. Protective plate, 13. Pneumatic vibrator, 14. Air nozzle interface, 15. Silencer, 16. Handle bracket, 17. Hanging rod, 18. Hook, 19. Socket, 20. Fixing bracket, 21. Digital display screen. Detailed Implementation
[0025] As shown in the figure, a powder transport trolley includes a trolley base 1, a transport handle 2, a weighing device 3, and a vibration device 4. The transport handle 2 is located on one side of the trolley base 1 and is detachably fixed to the trolley base 1. The weighing device 3 is located on the trolley base 1 and is connected to the trolley base 1, supporting a fixture containing powder. The vibration device 4 is located on one side of the trolley base 1 and is connected to the weighing device 3, providing vibration to the weighing device 3. The weighing device 3 includes a weighing platform adjustment bracket 5, an electronic weighing platform 6, a weighing platform connector 7, and a support bracket 8. The weighing platform adjustment bracket 5 is located below the vehicle body base 1 and is fixedly connected to the vehicle body base 1. The electronic weighing platform 6 is located on the weighing platform adjustment bracket 5 and is fixed to the vehicle body base 1 via the weighing platform adjustment bracket 5. The weighing platform connector 7 is located above the electronic weighing platform 6 and connects the electronic weighing platform 6 and the support bracket 8. The support bracket is located on the surface of the vehicle body base 1, and its bottom is connected to the weighing platform connector 7 for supporting a fixture containing powder. The electronic weighing platform 6 penetrates the vehicle body base 1, and its bottom is supported by the weighing platform adjustment bracket 5. A portion of it protrudes from the surface of the vehicle body base 6 to support the weighing platform connector 7, preventing the weighing platform connector 7 from contacting the surface of the vehicle body base 1. This ensures that the load on top rests on the center point, thereby guaranteeing accuracy.
[0026] Furthermore, the weighing platform adjustment bracket 5 is provided with an adjustment bolt 9, which passes through the weighing platform adjustment bracket 5 and supports the electronic weighing platform 6. The horizontal position of the electronic weighing platform 6 can be adjusted by turning the adjustment bolt 9.
[0027] Furthermore, the bottom of the weighing platform connector 7 is provided with a groove 10, which mates with the electronic weighing platform 6; the weighing platform connector and the surface of the vehicle body base are left with space, so they are not in a fitted state. The groove of the weighing platform connector covers the upper surface of the electronic weighing platform, and after the two are tightly fitted together, they are fixed together with bolts. Then, a bolt is used to fix the support bracket at the center position of the weighing platform connector, combining the three parts into a whole.
[0028] Furthermore, the support bracket 8 consists of two mutually perpendicular support plates 11, arranged on the upper surface of the vehicle body base 1, and connected to the weighing platform connector 7 by a central bolt.
[0029] Furthermore, a protective plate 12 is provided at both ends of each of the support plates 11. The protective plate 12 is perpendicular to the support plate 11 and extends upward to limit and protect the position of the fixture containing powder.
[0030] Furthermore, the vibration device 4 consists of a pneumatic vibrator 13 and compressed air. The pneumatic vibrator is located on one side of the vehicle body base 1 and is fixedly connected to the vehicle body base 1. The pneumatic vibrator 13 is connected to the compressed air to achieve pneumatic vibration.
[0031] Furthermore, the pneumatic vibrator 13 is provided with an air nozzle interface 14 and a silencer 15. The air nozzle interface 14 is connected to the compressed air, and the silencer 15 is used to eliminate vibration noise.
[0032] Furthermore, the transport handle 2 includes a handle bracket 16, a hanging rod 17, and a hook 18. The handle bracket 16 is rectangular in shape, facilitating manual transport. The hanging rod 17 is located in the middle of the handle bracket 16, with both ends fixedly connected to the handle bracket 16 by bolts. The hook 18 is located on the hanging rod 17, and the hook 18 is neatly stored, making it convenient to hang workpieces that need to be sprayed at any time, and also used to carry other small tools. The hooks can be categorized and hung on the hanging rod, which can solve the problem of messy storage and random disposal of hooks of different sizes during assembly line operations in spray painting plants.
[0033] Furthermore, the bottom of the handle bracket 16 is connected to the vehicle body base 1, and the vehicle body base 1 is provided with a socket 19. The handle bracket 16 is inserted into the socket 19 and forms a detachable fixed connection with the vehicle body base 1.
[0034] Furthermore, a fixing frame 20 and a digital display screen 21 are also provided on one side of the vehicle body base 1; the fixing frame 20 is located on one side of the vehicle body base 1 and is fixedly connected to the vehicle body base 1; the digital display screen 21 is located on the fixing frame 20 and is connected to the electronic weighing platform 6 for displaying the weighing weight.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and not to limit the technical solutions. Those skilled in the art should understand that any modifications or equivalent substitutions to the technical solutions of this utility model that do not depart from the spirit and scope of this technical solution should be covered within the scope of the claims of this utility model.
Claims
1. A powder transport trolley, characterized in that, It includes a vehicle base, a transport handle, a weighing device, and a vibration device; the transport handle is located on one side of the vehicle base and is detachably fixed to the vehicle base; the weighing device is located on the vehicle base and connected to the vehicle base, and carries a fixture containing powder; the vibration device is located on one side of the vehicle base and connected to the weighing device, providing vibration to the weighing device. The weighing device includes a weighing platform adjustment bracket, an electronic weighing platform, a weighing platform connector, and a support bracket. The weighing platform adjustment bracket is located below the vehicle body base and is fixedly connected to the vehicle body base. The electronic weighing platform is located on the weighing platform adjustment bracket and is fixed to the center of the vehicle body base by the weighing platform adjustment bracket, passing through the upper and lower parts of the vehicle body base. The weighing platform connector is located above the electronic weighing platform and connects the electronic weighing platform and the support bracket. The support bracket is located on the surface of the vehicle body base, and its bottom is connected to the weighing platform connector for supporting a fixture containing powder.
2. The powder conveying trolley according to claim 1, characterized in that, The weighing platform adjustment bracket is equipped with an adjustment bolt, which passes through the weighing platform adjustment bracket and supports the electronic weighing platform. The horizontal position of the electronic weighing platform can be adjusted by turning the adjustment bolt.
3. The powder conveying trolley according to claim 1, characterized in that, The weighing platform connector has a groove at its bottom, which mates with the electronic weighing platform. The weighing platform connector has a gap with the surface of the vehicle body base, so they are not in a fitted state.
4. A powder conveying trolley according to claim 1, characterized in that, The support bracket consists of two mutually perpendicular support plates arranged on the upper surface of the vehicle body base and connected to the weighing platform connector by bolts.
5. A powder conveying trolley according to claim 4, characterized in that, A protective plate is provided at both ends of each of the support plates. The protective plate is perpendicular to the support plate and extends upward to limit and protect the position of the fixture containing powder.
6. A powder conveying trolley according to claim 1, characterized in that, The vibration device consists of a pneumatic vibrator and compressed air. The pneumatic vibrator is located on one side of the vehicle body base and is fixedly connected to the vehicle body base. The pneumatic vibrator is connected to the compressed air to achieve pneumatic vibration.
7. A powder conveying trolley according to claim 6, characterized in that, The pneumatic vibrator is equipped with an air nozzle interface and a silencer. The air nozzle interface is connected to the compressed air, and the silencer is used to eliminate vibration noise.
8. A powder conveying trolley according to claim 1, characterized in that, The transport handle includes a handle bracket, a hanging rod, and a hook; the handle bracket is square in shape for easy manual transport; the hanging rod is located in the middle of the handle bracket, and its two ends are fixedly connected to the handle bracket; the hook is located on the hanging rod.
9. A powder conveying trolley according to claim 8, characterized in that, The bottom of the handle bracket is connected to the vehicle body base. The vehicle body base is provided with a socket, and the handle bracket is inserted into the socket to form a detachable fixed connection with the vehicle body base.
10. A powder conveying trolley according to claim 1, characterized in that, A mounting bracket and a digital display screen are also provided on one side of the vehicle body base; the mounting bracket is located on one side of the vehicle body base and is fixedly connected to the vehicle body base; the digital display screen is located on the mounting bracket and is connected to the electronic weighing platform for displaying the weighing weight.