Alloy blade packaging apparatus
Patent Information
- Application Number
- CN202522514719.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0004]现有的刀片包装过程,由多个设备以及人工共同完成,自动化程度不高
[0018]本实用新型自动化程度高:实现了从空刀片盒、散装刀片到盒盖的自动上料、精准装填、自动扣盖和成品输出的全过程自动化,显著减少了人工干预,提高了工作效率和安全性。
Smart Images

Figure CN224882389U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alloy blade packaging technology, specifically to an alloy blade packaging device. Background Technology
[0002] Carbide inserts, such as milling cutters and turning inserts for CNC machine tools, are important consumables in machining. These inserts typically have sharp cutting edges, come in various shapes (such as square, rhomboid, and round), and are relatively valuable.
[0003] After the blades are manufactured, a specified number of blades need to be packed into plastic or paper blade boxes, and the box lids are placed on the blade boxes to complete the packaging. A blade box usually has multiple rows of compartments, and each row of compartments contains several slots for individually accommodating a single blade.
[0004] Current blade packaging processes rely on multiple machines and manual labor, resulting in a low level of automation. Therefore, there is an urgent need for specialized equipment capable of automating, efficiently packaging alloy blades safely. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide an alloy blade packaging device that can automatically, efficiently and safely complete the packaging of alloy blades.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows.
[0007] An alloy blade packaging device includes a chassis and a PLC controller mounted on the chassis. The chassis contains a frame, on which are mounted a blade box discharging mechanism for longitudinally stacking blade boxes and sequentially discharging the bottommost blade box, a blade box transfer mechanism located on the discharging side of the discharging mechanism for receiving and transferring blade boxes, a blade box conveying mechanism located on the discharging side of the transfer mechanism, a blade box loading mechanism located on the sides of the transfer mechanism and the transfer mechanism for transferring blade boxes from the transfer mechanism to the conveying mechanism, and a blade conveyor belt located on one side of the loading mechanism for conveying blades. The top of the chassis is equipped with a blade feeding mechanism for placing blades from the blade conveyor belt into the slots of the blade box on the blade box conveying mechanism; the frame is also equipped with a lid discharging mechanism located on one side of the blade box conveying mechanism for longitudinally stacking lids and sequentially discharging the bottom lids, and a lid receiving slot located on the discharging side of the lid discharging mechanism for receiving lids; the top of the chassis is also equipped with a lid-fastening transfer mechanism for picking up lids from the lid receiving slot and fastening them onto the blade box at the discharging end of the blade box conveying mechanism for finished product transfer; the PLC controller is electrically connected to the blade box discharging mechanism, the blade box transfer mechanism, the blade box loading mechanism, the blade box conveying mechanism, the blade conveyor belt, the blade feeding mechanism, the lid discharging mechanism, and the lid-fastening transfer mechanism.
[0008] Preferably, the blade box discharging mechanism includes a blade box base mounted on the frame. The blade box base has a blade box passage slot extending through its top and front and rear ends. The upper surface of the blade box base has a blade box stacking cylinder whose bottom communicates with the blade box passage slot for longitudinally stacking blade boxes. A blade box ejection telescopic cylinder is horizontally mounted on the frame, located behind the blade box base away from the blade box transfer mechanism. The telescopic rod of the blade box ejection telescopic cylinder faces the blade box passage slot and is connected to a blade box ejection plate that, driven by the cylinder, passes through the blade box passage slot to push the bottom blade box of the stacking cylinder into the blade box passage slot and into the blade box transfer mechanism. The output terminal of the PLC controller is connected to the controlled terminal of the blade box ejection telescopic cylinder.
[0009] Preferably, the blade box transfer mechanism includes a blade box transfer electric guide rail horizontally arranged on the frame and located on one side of the blade box discharge mechanism and the blade box conveying mechanism. The slider of the blade box transfer electric guide rail is provided with a blade box receiving slot for receiving blade boxes output from the discharge side of the blade box discharge mechanism. The output end of the PLC controller is connected to the controlled end of the blade box transfer electric guide rail.
[0010] Preferably, the blade box feeding mechanism includes a blade box feeding telescopic cylinder horizontally arranged on the frame and parallel to the blade box conveying mechanism. The telescopic rod of the blade box feeding telescopic cylinder is arranged towards the blade box transfer mechanism and connected to a blade box feeding push arm that pushes the blade boxes on the blade box transfer mechanism into the feeding end of the blade box conveying mechanism when the blade box feeding telescopic cylinder retracts. The output end of the PLC controller is connected to the controlled end of the blade box feeding telescopic cylinder.
[0011] Preferably, the blade box conveying mechanism includes two blade box conveyor belts horizontally and parallelly arranged on the frame for conveying the blade boxes to cooperate with the blade box feeding mechanism in placing the blades into the slots of the blade boxes. Blade box limiting plates, mounted on the frame and abutting against the sides of the blade boxes to limit their movement, are provided on the outer sides of the two blade box conveyor belts. A blade box position sensor, mounted on the frame and used to monitor the position of the blade boxes, is provided between the discharge ends of the two blade box conveyor belts. The input end of the PLC controller is connected to the output end of the blade box position sensor, and the output end of the PLC controller is connected to the controlled end of the blade box conveyor belts.
[0012] Preferably, a blade position sensor is provided on the discharge end side of the blade conveyor belt for monitoring the blade position, and the output end of the blade position sensor is connected to the input end of the PLC controller.
[0013] Preferably, the blade feeding mechanism includes a blade feeding electric guide rail horizontally arranged at the top of the machine housing, above the discharge end of the blade conveyor belt and above the inlet end of the blade box conveying mechanism. A blade feeding mounting seat is provided on the slider of the blade feeding electric guide rail. Several blade feeding telescopic cylinders are arranged side by side on the blade feeding mounting seat. The telescopic rod of the blade feeding telescopic cylinder is arranged downward and connected to an adaptive gripper for picking up blades from the discharge end of the blade conveyor belt and releasing them after placing the picked-up blades into the blade box under the drive of the blade feeding electric guide rail and the blade feeding telescopic cylinders. The output end of the PLC controller is respectively connected to the controlled ends of the blade feeding electric guide rail, the blade feeding telescopic cylinders and the adaptive gripper.
[0014] Preferably, the lid discharging mechanism includes a lid base mounted on a frame. The lid base has a lid passage groove extending through the top and front and rear ends. The upper surface of the lid base has a lid stacking cylinder with its bottom connected to the lid passage groove for longitudinally stacking lids. A lid ejection telescopic cylinder is horizontally mounted on the frame at the rear of the lid base away from the lid receiving groove. The telescopic rod of the lid ejection telescopic cylinder is positioned towards the lid passage groove and connected to a lid ejection plate that, driven by the lid ejection telescopic cylinder, passes through the lid passage groove to push the bottom lid of the lid stacking cylinder into the lid receiving groove. The output terminal of the PLC controller is connected to the controlled terminal of the lid ejection telescopic cylinder.
[0015] Preferably, the cap-fastening transfer mechanism includes a cap-fastening transfer electric guide rail horizontally arranged at the top of the machine housing and located above the blade box conveying mechanism's discharge end and the cap receiving slot. A cap-fastening transfer mounting seat is provided on the slider of the cap-fastening transfer electric guide rail. A cap-fastening transfer telescopic cylinder is provided on the cap-fastening transfer mounting seat. The telescopic rod of the cap-fastening transfer telescopic cylinder is positioned downwards and connected to a suction cup for picking up caps from the cap receiving slot and fastening the picked-up caps onto the blade box at the discharge end of the blade box conveying mechanism, thereby picking up the entire box. The output end of the PLC controller is connected to the controlled ends of the cap-fastening transfer electric guide rail, the cap-fastening transfer telescopic cylinder, and the suction cup, respectively.
[0016] Preferably, the frame is also horizontally provided with a finished product output conveyor belt located on the side of the lid receiving slot away from the blade box conveying mechanism and below the lid fastening transfer mechanism to transport the finished product outward. The controlled end of the finished product output conveyor belt is connected to the output end of the PLC controller. The chassis is provided with boxes and windows at positions opposite to the discharge end of the finished product output conveyor belt and the inlet end of the blade conveyor belt to facilitate the connection of the finished product output conveyor belt and the blade conveyor belt to external conveyor belts. The chassis is provided with a box door and an alarm light, and the controlled end of the alarm light is connected to the output end of the PLC controller.
[0017] The technological advancements achieved by this utility model are as follows, due to the adoption of the above technical solutions.
[0018] This invention boasts a high degree of automation: it achieves full automation of the entire process from empty blade boxes and bulk blades to box lids, including automatic feeding, precise filling, automatic lid closing, and finished product output, significantly reducing manual intervention and improving work efficiency and safety.
[0019] This utility model ensures stable and reliable packaging quality: through a precise mechanical structure and sensor positioning, it ensures that the blades are accurately placed into the designated slots of the blade box, avoiding mis-packing, omissions, or damage to the blade edges that may occur due to manual operation, thus guaranteeing the consistency of packaging quality.
[0020] This utility model has a compact structure and reasonable layout: the equipment adopts a modular design, and the various mechanisms are arranged compactly and smoothly in the chassis, with high space utilization and a stable overall structure. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the interior of the chassis of this utility model; Figure 3 This is a schematic diagram of the box lid being transferred to the discharge end of the blade box transfer mechanism of this utility model; Figure 4 This is a schematic diagram of the box lid feeding process of this utility model; Figure 5This is a schematic diagram of the box lid being conveyed to the discharge end of the blade box conveying mechanism of this utility model; Figure 6 This is a schematic diagram of the blade box base and blade box stacking cylinder assembly of this utility model; Figure 7 This is a schematic diagram of the blade loading mechanism of this utility model; Figure 8 This is a schematic diagram of the cover-fastening and transfer mechanism of this utility model.
[0022] The components include: 1. Chassis; 2. Blade box discharging mechanism; 21. Blade box base; 211. Blade box passage groove; 22. Blade box stacking cylinder; 23. Blade box ejection telescopic cylinder; 24. Blade box ejection plate; 3. Blade box transfer mechanism; 31. Blade box transfer electric guide rail; 32. Blade box receiving groove; 4. Blade box feeding mechanism; 41. Blade box feeding telescopic cylinder; 42. Blade box feeding push arm; 5. Blade box conveying mechanism; 51. Blade box conveyor belt; 52. Blade box limit plate; 53. Blade box position sensor; 6. Blade conveyor belt; 7. Blade box feeding machine. 71. Blade feeding electric guide rail, 72. Blade feeding mounting base, 73. Blade feeding telescopic cylinder, 74. Adaptive gripper, 8. Box lid discharge mechanism, 81. Box lid base, 82. Box lid stacking cylinder, 83. Box lid ejection telescopic cylinder, 84. Box lid ejection plate, 9. Box lid receiving slot, 10. Lid fastening and transfer mechanism, 101. Lid fastening and transfer electric guide rail, 102. Lid fastening and transfer mounting base, 103. Lid fastening and transfer telescopic cylinder, 104. Suction cup, 11. Finished product output conveyor belt, 12. PLC controller, 13. Box door, 14. Box window, 15. Alarm light. Detailed Implementation
[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0024] An alloy blade packaging device, combined with Figures 1 to 2 As shown, the system includes a chassis 1, on which a PLC controller 12 is mounted. Inside the chassis 1 is a frame. The frame houses a blade box discharging mechanism 2, a blade box transfer mechanism 3, a blade box conveying mechanism 5, a blade box loading mechanism 4, a blade conveyor belt 6, a lid discharging mechanism 8, a lid receiving slot 9, and a finished product output conveyor belt 11. At the top of the chassis 1 are a blade box loading mechanism 7 and a lid-fastening transfer mechanism 10. The PLC controller 12 is electrically connected to the blade box discharging mechanism 2, the blade box transfer mechanism 3, the blade box loading mechanism 4, the blade box conveying mechanism 5, the blade conveyor belt 6, the blade box loading mechanism 7, the lid discharging mechanism 8, the lid-fastening transfer mechanism 10, and the finished product output conveyor belt 11, thereby achieving automatic control of the equipment.
[0025] The blade box discharging mechanism 2 is used to stack blade boxes longitudinally and discharge the bottom blade boxes sequentially; the blade box transfer mechanism 3 is located on the discharging side of the blade box discharging mechanism 2, and is used to receive and transfer blade boxes; the blade box conveying mechanism 5 is located on the blade box transfer mechanism 3; the blade box loading mechanism 4 is located on the side of the blade box conveying mechanism 5 and the blade box transfer mechanism 3, and is used to transfer the blade boxes on the blade box transfer mechanism 3 to the blade box conveying mechanism 5; the blade conveyor belt 6 is located on one side of the blade box loading mechanism 4, and is used to transport blades.
[0026] The blade feeding mechanism 7 is used to place the blades on the blade conveyor belt 6 into the slots of the blade box on the blade box conveyor mechanism 5; the lid discharging mechanism 8 is located on one side of the blade box conveyor mechanism 5, and is used to stack the lids longitudinally and discharge the bottom lids in sequence; the lid receiving slot 9 is located on the discharge side of the lid discharging mechanism 8, and is used to receive the lids; the lid fastening and transfer mechanism 10 is used to pick up the lids on the lid receiving slot 9 and fasten the lids onto the blade box at the discharge end of the blade box conveyor mechanism 5, and is also used to transfer the finished products to the finished product output conveyor belt 11; the finished product output conveyor belt 11 is located on the side of the lid receiving slot 9 away from the blade box conveyor mechanism 5, and is also located below the lid fastening and transfer mechanism 10, and is used to transport the finished products outward.
[0027] like Figure 6 As shown, the blade box discharging mechanism 2 includes a blade box base 21 mounted on a frame. The blade box base 21 has a blade box passage groove 211 inside, which extends through the top and front and rear ends of the blade box base 21. A blade box stacking cylinder 22 is mounted on the upper surface of the blade box base 21. The bottom of the stacking cylinder 22 communicates with the blade box passage groove 211. The stacking cylinder 22 is adapted to fit the blade boxes and is used for longitudinally stacking the blade boxes. A blade box ejection telescopic cylinder 23 is provided at the rear of the blade box base 21 away from the blade box transfer mechanism 3. The blade box ejection telescopic cylinder 23 is horizontally positioned, and the telescopic rod of the blade box ejection telescopic cylinder 23 is positioned towards the blade box passage groove 211 and connected to the blade box ejection plate 24. Driven by the blade box ejection telescopic cylinder 23, the blade box ejection plate 24 passes through the blade box passage groove 211, thereby pushing the blade box at the bottom of the blade box stacking cylinder 22 into the blade box passage groove 211 and pushing it forward into the blade box transfer mechanism 3 to realize the discharge of the blade box.
[0028] The blade box transfer mechanism 3 includes a blade box transfer electric guide rail 31 horizontally arranged on the frame. The blade box transfer electric guide rail 31 is located on one side of the blade box discharge mechanism 2 and the blade box conveying mechanism 5. The slider of the blade box transfer electric guide rail 31 is provided with a blade box receiving groove 32, which is used to receive the blade boxes output from the discharge side of the blade box discharge mechanism 2.
[0029] like Figures 3 to 4 As shown, the blade box feeding mechanism 4 includes a blade box feeding telescopic cylinder 41 horizontally arranged on the frame, and the blade box feeding telescopic cylinder 41 is arranged parallel to the blade box conveying mechanism 5. The telescopic rod of the blade box feeding telescopic cylinder 41 is arranged towards the blade box transfer mechanism 3 and connected to a blade box feeding push arm 42. The blade box feeding push arm 42 is used to push the blade box on the blade box transfer mechanism 3 into the feeding end of the blade box conveying mechanism 5 when the blade box feeding telescopic cylinder 41 retracts.
[0030] like Figure 5 As shown, the blade box conveying mechanism 5 includes two blade box conveyor belts 51 horizontally arranged on the frame. The two blade box conveyor belts 51 are parallel and move synchronously. The two blade box conveyor belts 51 are used to convey the blade boxes, thereby cooperating with the blade box feeding mechanism 7 to place the blades into the various slots of the blade boxes. Blade box limiting plates 52 are provided on the outer side of the two blade box conveyor belts 51 and are mounted on the frame. The blade box limiting plates 52 are used to abut against the sides of the blade boxes to limit their movement. A blade box position sensor 53 is provided between the discharge ends of the two blade box conveyor belts 51 and is mounted on the frame. The blade box position sensor 53 is used to monitor the position of the blade boxes.
[0031] A blade position sensor is installed on one side of the discharge end of the blade conveyor belt 6. The blade position sensor is mounted on the frame and is used to monitor whether the blade is in position.
[0032] like Figure 7As shown, the blade feeding mechanism 7 includes a blade feeding electric guide rail 71 horizontally arranged at the top of the housing 1. The blade feeding electric guide rail 71 is located above the discharge end of the blade conveyor belt 6 and above the inlet end of the blade box conveying mechanism 5. A blade feeding mounting seat 72 is provided on the slider of the blade feeding electric guide rail 71. Several blade feeding telescopic cylinders 73 are arranged side by side on the blade feeding mounting seat 72. The telescopic rods of the blade feeding telescopic cylinders 73 are arranged downwards and connected to adaptive grippers 74. The electric guide rail 71 for blade loading drives the telescopic cylinders 73 of each blade loading box to move sequentially above the discharge end of the blade conveyor belt 6. Each telescopic cylinder 73 extends its telescopic rod downwards, and the adaptive grippers 74 on it pick up the blades from the discharge end of the blade conveyor belt 6. After all the adaptive grippers 74 have picked up the blades, the electric guide rail 71 drives the telescopic cylinders 73 to position themselves sequentially above the slots in one row of the blade box. The telescopic cylinders 73 extend synchronously, and then the adaptive grippers 74 release the blades synchronously, thus loading the blades into the box. To improve blade loading efficiency, the number of telescopic cylinders 73 and adaptive grippers 74 is the same as the number of slots in one row of the blade box, as in this embodiment, two. After each row of slots is loaded with blades, the blade conveyor belt 6 moves one slot spacing distance to allow for the loading of blades into the next row of slots.
[0033] The lid dispensing mechanism 8 has the same structure as the blade box dispensing mechanism 2, including a lid base 81 mounted on the frame. The lid base 81 has a lid passage groove that extends through the top and rear ends of the lid base 81. A lid stacking cylinder 82 is mounted on the upper surface of the lid base 81. The stacking cylinder 82 is adapted to fit the lids, and its bottom communicates with the lid passage groove. The stacking cylinder 82 is used for longitudinally stacking lids. A lid ejection telescopic cylinder 83 is mounted behind the lid base 81, away from the lid receiving groove 9. The lid ejection telescopic cylinder 83 is horizontally mounted on the frame. The telescopic rod of the lid ejection telescopic cylinder 83 faces the lid passage groove and is connected to a lid ejection plate 84. Driven by the lid ejection telescopic cylinder 83, the lid ejection plate 84 passes through the lid passage groove, thereby pushing the bottom lid of the lid stacking cylinder 82, which falls into the lid passage groove, forward into the lid receiving groove 9.
[0034] like Figure 8As shown, the cap-fastening transfer mechanism 10 includes a cap-fastening transfer electric guide rail 101 horizontally arranged at the top of the machine housing 1. The cap-fastening transfer electric guide rail 101 is located above the discharge end of the blade box conveying mechanism 5 and the cap receiving groove 9. A cap-fastening transfer mounting seat 102 is provided on the slider of the cap-fastening transfer electric guide rail 101, and a cap-fastening transfer telescopic cylinder 103 is provided on the cap-fastening transfer mounting seat 102. The telescopic rod of the cap-fastening transfer telescopic cylinder 103 is arranged downward and connected to a suction cup 104. The electric guide rail 101 drives the telescopic cylinder 103 and the suction cup 104 to be positioned above the lid on the lid receiving slot 9. The telescopic rod of the telescopic cylinder 103 extends downward to make the suction cup 104 contact the lid. After the suction cup 104 picks up the lid, the telescopic rod of the telescopic cylinder 103 retracts. The electric guide rail 101 drives the telescopic cylinder 103 and the suction cup 104 to be positioned directly above the blade box at the discharge end of the blade box conveyor mechanism 5. The telescopic rod of the telescopic cylinder 103 extends downward to make the lid close onto the blade box. Then the telescopic rod of the telescopic cylinder 103 retracts, and the suction cup 104 picks up the finished product. The electric guide rail 101 drives the telescopic cylinder 103 and the suction cup 104 to be positioned above the finished product output conveyor belt 11. The telescopic rod of the telescopic cylinder 103 extends downward, and the suction cup 104 places the finished product on the finished product output conveyor belt 11.
[0035] A box window 14 is provided on the chassis 1 at a position opposite to the discharge end of the finished product output conveyor belt 11 and the infeed end of the blade conveyor belt 6. The box window 14 facilitates the connection of the finished product output conveyor belt 11 and the blade conveyor belt 6 to external conveyor belts. The chassis 1 is provided with a box door 13 and an alarm light 15. The box door 13 facilitates entry into the chassis 1, thereby facilitating the placement of blade boxes into the blade box stacking cylinder 22 and the placement of box covers into the box cover stacking cylinder 82. The alarm light 15 is used to issue a warning when the equipment malfunctions.
[0036] The input terminal of PLC controller 12 is connected to the output terminals of blade box position sensor 53 and blade position sensor, respectively; the output terminal of PLC controller 12 is connected to the controlled terminals of blade box transfer electric guide rail 31, blade box ejection telescopic cylinder 23, blade box loading telescopic cylinder 41, blade box conveyor belt 51, blade conveyor belt 6, blade box entry electric guide rail 71, blade box entry telescopic cylinder 73, adaptive gripper 74, box cover ejection telescopic cylinder 83, cover fastening transfer electric guide rail 101, cover fastening transfer telescopic cylinder 103, suction cup 104, finished product output conveyor belt 11 and alarm light 15, respectively.
[0037] The working principle of this utility model is as follows: After the equipment is started, the PLC controller 12 coordinates the actions of each mechanism according to the preset program: Blade box loading: Blade box discharge mechanism 2 pushes out an empty blade box → Blade box transfer mechanism 3 sends it to the front of the inlet end of blade box conveyor mechanism 5 → Blade box loading mechanism 4 pushes it onto blade box conveyor mechanism 5.
[0038] Blade loading: The blade box conveying mechanism 5 moves intermittently. Each time the blade box moves one station (the distance between the previous blade slots in a row) and the position is confirmed by the blade box position sensor 53, the blade loading mechanism 7 picks up a batch of blades from the blade conveyor belt 6 and loads them into the corresponding slots of the blade box. This process is repeated until all slots of the blade box are filled.
[0039] Lid closing and finished product output: The blade box filled with blades arrives at the discharge end of the blade box conveyor 5. At the same time, the lid discharge mechanism 8 pushes a lid to the lid receiving slot 9. The lid closing and transfer mechanism 10 picks up the lid, closes it onto the blade box, and then transports the entire finished product to the finished product output conveyor belt 11, which then conveys it out of the equipment.
[0040] The entire process is repeated continuously, achieving uninterrupted automated packaging.
Claims
1. An alloy blade packaging device, comprising a chassis (1) and a PLC controller (12) mounted on the chassis (1); wherein a frame is provided inside the chassis (1), characterized in that: The frame is provided with a blade box discharging mechanism (2) for longitudinally stacking blade boxes and realizing the sequential discharge of the bottommost blade box, a blade box transfer mechanism (3) located on the discharge side of the blade box discharging mechanism (2) for receiving blade boxes and transferring blade boxes, a blade box conveying mechanism (5) located on the discharge side of the blade box transfer mechanism (3), a blade box loading mechanism (4) located on the side of the blade box conveying mechanism (5) and the blade box transfer mechanism (3) for transferring blade boxes on the blade box transfer mechanism (3) to the blade box conveying mechanism (5), and a blade conveyor belt (6) located on one side of the blade box loading mechanism (4) for conveying blades. The top of the machine housing (1) is provided with a blade feeding mechanism (7) for placing blades from the blade conveyor belt (6) into the slots of the blade box on the blade box conveying mechanism (5); the frame is also provided with a box cover discharge mechanism (8) located on one side of the blade box conveying mechanism (5) for stacking box covers longitudinally and realizing the sequential discharge of the bottom box cover, and a box cover receiving slot (9) located on the discharge side of the box cover discharge mechanism (8) for receiving box covers; the top of the machine housing (1) is also provided with a cover-fastening transfer mechanism (10) for picking up the box cover on the cover receiving slot (9) and fastening it onto the blade box at the discharge end of the blade box conveying mechanism (5) to realize the transfer of finished products; the PLC controller (12) is electrically connected to the blade box discharge mechanism (2), the blade box transfer mechanism (3), the blade box loading mechanism (4), the blade box conveying mechanism (5), the blade conveyor belt (6), the blade feeding mechanism (7), the box cover discharge mechanism (8), and the cover-fastening transfer mechanism (10).
2. The alloy blade packaging equipment according to claim 1, characterized in that: The blade box discharging mechanism (2) includes a blade box base (21) mounted on the frame. The blade box base (21) has a blade box passage slot (211) that runs through the top and front and rear ends of the blade box base (21). The upper surface of the blade box base (21) has a blade box stacking cylinder (22) whose bottom is connected to the blade box passage slot (211) and is used for longitudinally stacking blade boxes. A blade box is horizontally mounted on the frame at the rear of the blade box base (21) away from the blade box transfer mechanism (3). The telescopic cylinder (23) is pushed out. The telescopic rod of the blade box push-out telescopic cylinder (23) is set towards the blade box through slot (211) and connected to the blade box push-out plate (24) in the blade box transfer mechanism (3) by the blade box push-out telescopic cylinder (23) driving the blade box push-out telescopic cylinder (23) to pass through the blade box through slot (211) to push the blade box at the bottom of the blade box stacking cylinder (22) into the blade box through slot (211) and push it forward. The output end of the PLC controller (12) is connected to the controlled end of the blade box push-out telescopic cylinder (23).
3. The alloy blade packaging equipment according to claim 1, characterized in that: The blade box transfer mechanism (3) includes a blade box transfer electric guide rail (31) that is horizontally arranged on the frame and located on the discharge side of the blade box discharge mechanism (2) and the infeed side of the blade box conveying mechanism (5). The slider of the blade box transfer electric guide rail (31) is provided with a blade box receiving slot (32) for receiving the blade boxes output from the discharge side of the blade box discharge mechanism (2). The output end of the PLC controller (12) is connected to the controlled end of the blade box transfer electric guide rail (31).
4. The alloy blade packaging equipment according to claim 1, characterized in that: The blade box feeding mechanism (4) includes a blade box feeding telescopic cylinder (41) horizontally arranged on the frame and parallel to the blade box conveying mechanism (5). The telescopic rod of the blade box feeding telescopic cylinder (41) is arranged towards the blade box transfer mechanism (3) and connected to a blade box feeding push arm (42) that pushes the blade box on the blade box transfer mechanism (3) into the feed end of the blade box conveying mechanism (5) when the blade box feeding telescopic cylinder (41) retracts. The output end of the PLC controller (12) is connected to the controlled end of the blade box feeding telescopic cylinder (41).
5. The alloy blade packaging equipment according to claim 1, characterized in that: The blade box conveying mechanism (5) includes two blade box conveyor belts (51) arranged horizontally and parallel to each other on the frame for conveying the blade box to cooperate with the blade box feeding mechanism (7) to put the blades into the slots of the blade box. The outer side of the two blade box conveyor belts (51) is provided with blade box limiting plates (52) arranged on the frame for abutting against the two sides of the blade box to limit the blade box. A blade box position sensor (53) is arranged on the frame for monitoring the position of the blade box between the discharge ends of the two blade box conveyor belts (51). The input end of the PLC controller (12) is connected to the output end of the blade box position sensor (53), and the output end of the PLC controller (12) is connected to the controlled end of the blade box conveyor belt (51).
6. The alloy blade packaging equipment according to claim 1, characterized in that: The blade conveyor belt (6) has a blade position sensor installed on the frame to monitor the position of the blades. The output of the blade position sensor is connected to the input of the PLC controller (12).
7. The alloy blade packaging equipment according to claim 1, characterized in that: The blade feeding mechanism (7) includes a blade feeding electric guide rail (71) horizontally arranged at the top of the machine box (1) and above the discharge end of the blade conveyor belt (6) and the inlet end of the blade box conveying mechanism (5). A blade feeding mounting seat (72) is provided on the slider of the blade feeding electric guide rail (71). Several blade feeding telescopic cylinders (73) are arranged side by side on the blade feeding mounting seat (72). The telescopic rod of the blade feeding telescopic cylinder (73) is arranged downward and connected to an adaptive gripper (74) for picking up blades from the discharge end of the blade conveyor belt (6) and releasing them after placing the picked-up blades into the blade box under the drive of the blade feeding electric guide rail (71) and the blade feeding telescopic cylinder (73). The output end of the PLC controller (12) is connected to the controlled ends of the blade feeding electric guide rail (71), the blade feeding telescopic cylinder (73) and the adaptive gripper (74) respectively.
8. The alloy blade packaging equipment according to claim 1, characterized in that: The lid discharge mechanism (8) includes a lid base (81) mounted on the frame. The lid base (81) has a lid passage groove that passes through the top and front and rear ends of the lid base (81). The upper surface of the lid base (81) has a lid stacking cylinder (82) whose bottom is connected to the lid passage groove and is used for stacking lids longitudinally. A lid ejection telescopic cylinder (83) is horizontally mounted on the frame at the rear of the lid base (81) away from the lid receiving groove (9). The telescopic rod of the lid ejection telescopic cylinder (83) is positioned towards the lid passage groove and connected to a lid ejection plate (84) that passes through the lid passage groove under the drive of the lid ejection telescopic cylinder (83) to push the lid at the bottom of the lid stacking cylinder (82) into the lid receiving groove (9). The output end of the PLC controller (12) is connected to the controlled end of the lid ejection telescopic cylinder (83).
9. The alloy blade packaging equipment according to claim 1, characterized in that: The lid-fastening transfer mechanism (10) includes a lid-fastening transfer electric guide rail (101) horizontally arranged at the top of the machine box (1) and above the discharge end of the blade box conveying mechanism (5) and the lid receiving groove (9). A lid-fastening transfer mounting seat (102) is provided on the slider of the lid-fastening transfer electric guide rail (101). A lid-fastening transfer telescopic cylinder (103) is provided on the lid-fastening transfer mounting seat (102). The telescopic rod of the lid-fastening transfer telescopic cylinder (103) is arranged downward and connected to a suction cup (104) for picking up the lid on the lid receiving groove (9) and fastening the picked-up lid onto the blade box at the discharge end of the blade box conveying mechanism (5) and then picking up the whole thing. The output end of the PLC controller (12) is connected to the controlled ends of the lid-fastening transfer electric guide rail (101), the lid-fastening transfer telescopic cylinder (103) and the suction cup (104) respectively.
10. The alloy blade packaging equipment according to claim 1, characterized in that: The frame is also horizontally provided with a finished product output conveyor belt (11) located on the side of the box cover receiving slot (9) away from the blade box conveying mechanism (5) and below the lid fastening transfer mechanism (10) to transport the finished product outward. The controlled end of the finished product output conveyor belt (11) is connected to the output end of the PLC controller (12). The chassis (1) is provided with box windows (14) at positions opposite to the discharge end of the finished product output conveyor belt (11) and the inlet end of the blade conveyor belt (6) to facilitate the connection of the finished product output conveyor belt (11) and the blade conveyor belt (6) to external conveyor belts. The chassis (1) is provided with a box door (13) and an alarm light (15). The controlled end of the alarm light (15) is connected to the output end of the PLC controller (12).