Filling and capping machine for inactivated vaccine
Patent Information
- Application Number
- CN202522318013.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0005]针对现有技术中,现有技术中的灭活疫苗分装用灌装理瓶机,导向结构通常是通过若干个螺丝固定在灭活疫苗分装用灌装理瓶机上的,在对不同大小的灭活疫苗瓶分装瓶整理需要更换导向结构时,操作步骤繁琐,不便对导向结构拆卸更换的技术问题,本实用新型提供灭活疫苗分装用灌装理瓶机
[0014]1、本实用新型通过导向组件,对导向组件固定时,无需使用多个螺丝固定,使得在对不同大小的灭活疫苗分装瓶整理需要更换导向结构时,操作步骤更加简便,从而便于根据所要整理的灭活疫苗分装瓶大小对导向结构拆卸,更换不同的导向结构,从而实现对不同大小的灭活疫苗分装瓶导向整理,使用更加广泛。
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Figure CN224882417U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inactivated vaccine technology, and in particular to a bottle filling and unscrambling machine for inactivated vaccine dispensing. Background Technology
[0002] Inactivated vaccines are a traditional vaccine preparation technology that inactivates pathogens (such as viruses and bacteria) through chemical or physical methods, rendering them unable to replicate and cause disease, but retaining their immunogenicity to stimulate the body to produce an immune response. The production of inactivated vaccines requires the repackaging of inactivated vaccines. In the repackaging process of inactivated vaccines, the bottle filling and unscrambling machine is one of the key pieces of equipment, mainly used for the precise filling of vaccine liquids and the automated sorting of containers (such as vials and pre-filled syringes).
[0003] The existing inactivated vaccine filling and unscrambling machines have the following drawbacks in actual use:
[0004] In existing inactivated vaccine dispensing and bottle unscrambling machines, the guide structure is usually fixed to the machine with several screws. When the guide structure needs to be replaced to sort inactivated vaccine bottles of different sizes, the operation steps are cumbersome and it is inconvenient to disassemble and replace the guide structure. Utility Model Content
[0005] In the existing technology, the guide structure of the inactivated vaccine dispensing and unscrambling machine is usually fixed to the machine with several screws. When the guide structure needs to be replaced to sort inactivated vaccine bottles of different sizes, the operation steps are cumbersome and it is inconvenient to disassemble and replace the guide structure. This utility model provides an inactivated vaccine dispensing and unscrambling machine.
[0006] The technical solution adopted by this utility model is: a bottle filling and unscrambling machine for inactivated vaccine dispensing, including a bottle unscrambling table. A guide ring is fixedly installed on the top of the bottle unscrambling table. A guide assembly is installed on the top of the bottle unscrambling table. The guide assembly includes a top seat, a guide seat, a guide plate one, a guide plate two, a guide plate three, and a slot. The top seat is installed on the top of the bottle unscrambling table, and the guide seat, guide plate one, guide plate two, and guide plate three are all fixedly connected to the top seat. A movable plate is slidably connected inside the top seat. A fixed cylinder is fixedly installed on the outer wall of the bottom of the top seat. A pressing block is installed on the outer wall of the bottom of the movable plate and inserted into the fixed cylinder. A pressing screw is threaded into the top of the top seat. The bottom end of the pressing screw contacts the top of the movable plate. A spring one connected to the pressing block is installed inside the fixed cylinder. An insert block is slidably connected inside the fixed cylinder. The slot is opened inside the guide ring, and the insert block is inserted into the slot. A spring two connected to the insert block is installed inside the fixed cylinder.
[0007] Furthermore, the bottom of the bottle-sorting table is provided with a base, and the top of the base is provided with a height adjustment component, which includes a motor, a lifting sleeve, a guide rod, a guide sleeve, a side plate, and fixing screws.
[0008] Furthermore, the motor is fixedly mounted on the outer wall of the top of the base, and a lead screw is provided on the output shaft of the motor.
[0009] Furthermore, the lifting sleeve is threaded onto the outside of the lead screw, and the top end of the lifting sleeve is fixed to the inner wall of the bottle-scraping table.
[0010] Furthermore, the guide rod is fixedly mounted on the outer wall of the top of the base, and the guide sleeve is slidably fitted onto the outside of the guide rod, with the top end of the guide sleeve fixedly mounted on the inner wall of the bottle unscrambling platform.
[0011] Furthermore, the side plate is fixedly mounted on the outer wall of the top of the base, and the outer wall of the side plate has several fixing holes. The fixing screw is threaded through the side wall of the bottle sorting table, and one end of the fixing screw is threaded into the inside of the fixing hole.
[0012] Furthermore, a turntable is rotatably connected to the top of the bottle sorting table, a second motor is fixedly installed on the inner wall of the bottle sorting table, and the turntable is fixed on the output shaft of the second motor. A ventilation mesh is installed on the outer wall of the bottle sorting table, and a feeding inlet and a discharging outlet are respectively provided on the bottle sorting table.
[0013] The beneficial effects of this utility model are:
[0014] 1. This utility model uses a guide component, which eliminates the need for multiple screws when fixing the guide component. This simplifies the operation when changing the guide structure for different sizes of inactivated vaccine dispensing bottles. It also makes it easier to disassemble and replace the guide structure according to the size of the inactivated vaccine dispensing bottles to be sorted, thus enabling the sorting of inactivated vaccine dispensing bottles of different sizes and making it more widely applicable.
[0015] 2. Secondly, this utility model can raise and lower the bottle-sorting platform through the height adjustment component, so that the bottle-sorting platform can be adjusted to the same height as the inactivated vaccine dispensing and filling machine, so that the inactivated vaccine dispensing and filling bottle sorting machine can be matched and used with inactivated vaccine dispensing and filling machines of different heights. Attached Figure Description
[0016] Figure 1 This is a three-dimensional view of the entire utility model;
[0017] Figure 2 This is a perspective view of the guide component of this utility model;
[0018] Figure 3This is a perspective view of the height adjustment component of this utility model;
[0019] Figure 4 This is a perspective view of guide plate one and guide plate two of this utility model.
[0020] The following are marked in the diagram: 1. Bottle handling table; 2. Guide assembly; 201. Top seat; 202. Guide seat; 203. Guide plate one; 204. Guide plate two; 205. Moving plate; 206. Extrusion block; 207. Extrusion screw; 208. Spring one; 209. Insert block; 210. Spring two; 211. Slot; 212. Fixing cylinder; 213. Guide plate three; 3. Guide ring; 4. Base; 5. Height adjustment assembly; 501. Motor one; 502. Lead screw; 503. Lifting sleeve; 504. Guide rod; 505. Guide sleeve; 506. Side plate; 507. Fixing screw; 508. Fixing hole; 6. Ventilation screen; 7. Motor two; 8. Turntable; 9. Feeding inlet; 10. Discharge outlet. Detailed Implementation
[0021] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] The following is in conjunction with the appendix Figures 1-4 The present invention will be further described below.
[0024] In order to solve the problems existing in the background technology, this application proposes the following technical solution: a bottle filling and unscrambling machine for inactivated vaccine dispensing.
[0025] The specific technical solution includes a bottle unscrambling platform 1, a guide ring 3 fixedly installed on the top of the unscrambling platform 1, and a guide assembly 2 installed on the top of the unscrambling platform 1. The guide assembly 2 includes a top seat 201, a guide seat 202, a first guide plate 203, a second guide plate 204, a third guide plate 213, and a slot 211. The top seat 201 is installed on the top of the unscrambling platform 1, and the guide seat 202, the first guide plate 203, the second guide plate 204, and the third guide plate 213 are all fixedly connected to the top seat 201. A movable plate 205 is slidably connected inside the top seat 201. A fixed cylinder 212 is fixedly installed on the outer wall of the bottom of the top seat 201, and a slot 212 is installed on the outer wall of the bottom of the movable plate 205 that is inserted into the fixed cylinder 212. The compression block 206 of the top seat 201 is threaded with a compression screw 207. The bottom end of the compression screw 207 contacts the top of the moving plate 205. The fixed cylinder 212 is equipped with a spring 208 connected to the compression block 206. The fixed cylinder 212 is slidably connected with an insert 209. The slot 211 is opened inside the guide ring 3, and the insert 209 is inserted into the slot 211. The fixed cylinder 212 is equipped with a spring 210 connected to the insert 209. When sorting inactivated vaccine dispensing bottles of different sizes, it is convenient to replace the guide component 2, so as to realize the guiding and sorting of inactivated vaccine dispensing bottles of different sizes, and the application is more extensive.
[0026] In specific implementations, such as Figure 1 and Figure 3 As shown, the bottom of the bottle handling table 1 is provided with a base 4, and the top of the base 4 is provided with a height adjustment component 5. The height adjustment component 5 includes a motor 501, a lifting sleeve 503, a guide rod 504, a guide sleeve 505, a side plate 506, and a fixing screw 507. The height adjustment component 5 is used to adjust the height of the bottle handling table 1 so that the bottle handling table 1 can be matched and used with inactivated vaccine dispensing and filling machines of different heights.
[0027] Furthermore, motor 501 is fixedly mounted on the outer wall of the top of base 4, and a lead screw 502 is provided on the output shaft of motor 501. Motor 501 can drive lead screw 502 to rotate, which can make lifting sleeve 503 rise and fall axially along lead screw 502.
[0028] Furthermore, the lifting sleeve 503 is threaded onto the outside of the lead screw 502, and the top of the lifting sleeve 503 is fixed to the inner wall of the bottle-sorting table 1. When the lifting sleeve 503 rises and falls, it will drive the bottle-sorting table 1 to rise and fall.
[0029] Furthermore, the guide rod 504 is fixedly installed on the outer wall of the top of the base 4, and the guide sleeve 505 is slidably sleeved on the outside of the guide rod 504. The top of the guide sleeve 505 is fixedly installed on the inner wall of the bottle-sorting table 1. When the bottle-sorting table 1 is raised and lowered, it will drive the guide sleeve 505 to slide outside the guide rod 504, which can guide the bottle-sorting table 1.
[0030] Furthermore, the side plate 506 is fixedly mounted on the outer wall of the top of the base 4, and the outer wall of the side plate 506 is provided with several fixing holes 508. The fixing screw 507 is threaded through the side wall of the bottle-sorting platform 1, and one end of the fixing screw 507 is threaded into the inside of the fixing hole 508, which can fix the bottle-sorting platform 1 and prevent the bottle-sorting platform 1 from falling off by itself.
[0031] In specific implementations, such as Figure 1 and Figure 3 As shown, a turntable 8 is rotatably connected to the top of the bottle sorting table 1. A motor 7 is fixedly installed on the inner wall of the bottle sorting table 1, and the turntable 8 is fixed on the output shaft of the motor 7. A ventilation mesh 6 is installed on the outer wall of the bottle sorting table 1. A feeding inlet 9 and a discharging outlet 10 are respectively provided on the bottle sorting table 1. The motor 7 can drive the turntable 8 to rotate, rotating the inactivated vaccine dispensing bottles between the guide seat 202 and the guide ring 3, thereby guiding and sorting the inactivated vaccine dispensing bottles.
[0032] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview:
[0033] In use, select the corresponding guide component 2 according to the size of the inactivated vaccine dispensing bottles to be sorted. Insert the fixed cylinder 212 of the selected guide component 2 into the guide ring 3. Rotate the extrusion screw 207 to push the extrusion block 206 down. The extrusion block 206 will extrude the inclined surface of the insertion block 209, allowing the insertion block 209 to move and insert into the slot 211, thus fixing the guide component 2 on the bottle sorting table 1. This eliminates the need for multiple screws, making the operation simpler when replacing the guide component 2 for different sizes of inactivated vaccine dispensing bottles. The ease of replacing the guide component 2 allows the inactivated vaccine dispensing bottle sorting machine to handle bottles of different sizes, broadening its application range. Turning on the motor 501 drives the lead screw 502 to rotate, which in turn causes the lifting sleeve 503 to simultaneously lift the bottle sorting table 1, allowing the bottle sorting machine to be adjusted according to its height. The height of the bottle platform 1 is adjusted so that the inactivated vaccine dispensing and filling machine can be matched with inactivated vaccine dispensing and filling machines of different heights, realizing a flexible adjustment function. After adjusting to the appropriate corresponding preset height, the fixing screw 507 is threaded through the side wall of the bottle platform 1 and then threaded into the fixing hole 508 to fix the bottle platform 1 and prevent it from falling, thus improving stability. The motor 2 7 is turned on to drive the turntable 8 to rotate. By placing the inactivated vaccine dispensing bottle at the feeding inlet 9, the inactivated vaccine dispensing bottle will be rotated between the guide seat 202 and the guide ring 3, and then discharged through the discharge outlet 10. The inactivated vaccine dispensing bottles that do not enter the space between the guide seat 202 and the guide ring 3 are blocked by the guide plate 1 203 and the guide plate 2 204 in sequence, so that the inactivated vaccine dispensing bottles that do not enter the space between the guide seat 202 and the guide ring 3 return to the feeding inlet 9 for feeding again.
[0034] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0035] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.
Claims
1. A bottle filling and unscrambling machine for inactivated vaccine dispensing, characterized in that, The device includes a bottle-scraping platform (1), a guide ring (3) fixedly installed on the top of the bottle-scraping platform (1), and a guide assembly (2) installed on the top of the bottle-scraping platform (1). The guide assembly (2) includes a top seat (201), a guide seat (202), a guide plate one (203), a guide plate two (204), a guide plate three (213), and a slot (211). The top seat (201) is installed on the top of the bottle-scraping platform (1), and the guide seat (202), guide plate one (203), guide plate two (204), and guide plate three (213) are all fixedly connected to the top seat (201). A movable plate (205) is slidably connected inside the top seat (201), and a fixed cylinder (211) is fixedly installed on the outer wall of the bottom of the top seat (201). 2) An extrusion block (206) is provided on the outer wall of the bottom of the movable plate (205) and inserted into the inside of the fixed cylinder (212). An extrusion screw (207) is threaded into the top of the top seat (201). The bottom end of the extrusion screw (207) is in contact with the top of the movable plate (205). A spring (208) connected to the extrusion block (206) is provided inside the fixed cylinder (212). An insert (209) is slidably connected inside the fixed cylinder (212). The slot (211) is opened inside the guide ring (3), and the insert (209) is inserted into the slot (211). A spring (210) connected to the insert (209) is provided inside the fixed cylinder (212).
2. The inactivated vaccine dispensing bottle unscrambler according to claim 1, characterized in that, The bottom of the bottle handling table (1) is provided with a base (4), and the top of the base (4) is provided with a height adjustment component (5). The height adjustment component (5) includes a motor (501), a lifting sleeve (503), a guide rod (504), a guide sleeve (505), a side plate (506), and a fixing screw (507).
3. The inactivated vaccine dispensing bottle unscrambler according to claim 2, characterized in that, The motor (501) is fixedly mounted on the outer wall of the top of the base (4), and a lead screw (502) is provided on the output shaft of the motor (501).
4. The inactivated vaccine dispensing bottle unscrambler according to claim 3, characterized in that, The lifting sleeve (503) is threaded onto the outside of the lead screw (502), and the top of the lifting sleeve (503) is fixed to the inner wall of the bottle handling table (1).
5. The inactivated vaccine dispensing bottle unscrambler according to claim 4, characterized in that, The guide rod (504) is fixedly installed on the outer wall of the top of the base (4), and the guide sleeve (505) is slidably sleeved on the outside of the guide rod (504). The top end of the guide sleeve (505) is fixedly installed on the inner wall of the bottle handling table (1).
6. The inactivated vaccine dispensing bottle unscrambler according to claim 5, characterized in that, The side plate (506) is fixedly installed on the outer wall of the top of the base (4), and the outer wall of the side plate (506) is provided with a number of fixing holes (508). The fixing screw (507) is threaded through the side wall of the bottle rack (1), and one end of the fixing screw (507) is threaded into the inside of the fixing hole (508).
7. The inactivated vaccine dispensing bottle unscrambler according to claim 1, characterized in that, The top of the bottle sorting table (1) is rotatably connected to a turntable (8). A motor (7) is fixedly installed on the inner wall of the bottle sorting table (1), and the turntable (8) is fixed on the output shaft of the motor (7). A ventilation net (6) is installed on the outer wall of the bottle sorting table (1). A feeding inlet (9) and a discharging outlet (10) are respectively installed on the bottle sorting table (1).
