A vertical carton filling system for cartons of cigarettes

CN224882429UActive Publication Date: 2026-10-23广州创孚智能科技有限公司
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Patent Information

Application Number
CN202521795048.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-21
Publication Date
2026-10-23
Estimated Expiration
2035-08-21

AI Technical Summary

Technical Problem

在不变更生产场地的情况下,企业无法通过增加卷烟机、包装机数量的方式提高产能,这严重制约了企业的生产规模和发展潜力

Benefits of technology

[0037]本实用新型提供了一种立式条烟装封箱系统,作为一种创新的小型自动化装封箱系统,该系统应具备与包装机对接的能力,能够无缝接收成品条烟,并配备高架输送功能,将成品烟箱高效、安全地输送至后续环节。更重要的是,它要能够彻底替代人工上箱坯的低效工艺流程,从而显著提高生产效率,节省大量人力物力,减少操作现场的人员流动性,降低物流流量,使工作现场的工作秩序更加规范、高效。这样的系统不仅能为企业带来直接的经济效益,还将推动烟草行业向自动化、智能化生产模式的转型升级,具有极其重要的现实意义和广阔的应用前景。

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Abstract

The utility model discloses a vertical carton packing system for carton packing of cigarette, which comprises a vertical carton packing machine, a main body frame, a paper box warehouse and a storage station. The cigarette inlet belt conveyor is connected with an automatic cigarette stacking and overturning device, which is arranged between a stacking station and a pushing station. A cigarette stacking and folding forming device is arranged in a carton packing station. A lifting driving mechanism is connected with the carton packing station and a lifting station. An electric sealing tape device is arranged in a carton sealing station. A roller conveyor is connected with the lifting station. A carton pushing mechanism is arranged in the lifting station. An emergency outlet lifting roller is arranged in an emergency outlet. A sliding carton overturning mechanism is arranged in a carton overturning station. The utility model can make the finished cigarette carton directly enter an overhead conveying line after completing the carton packing process, significantly reduce the logistics flow in the workshop, and optimize the spatial layout and logistics efficiency of the production site.
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Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, and in particular to a vertical cigarette packing and sealing system. Background Technology

[0002] Currently, the tobacco industry faces numerous pain points in the packing and sealing of cigarette cartons. Cartons produced by packaging machines need to be transported one by one to the packing and sealing area via an overhead conveyor line to complete the packing and sealing process. However, the packaging machine area and the packing and sealing area are far apart, and the overhead conveyor line easily scratches the appearance of the cigarette cartons during transport, affecting product quality. Furthermore, the large volume of cigarette cartons creates significant inconvenience for on-site management. Even more problematic is that the supply of box blanks in the packing and sealing area relies entirely on manual operation. Workers need to frequently call for materials and move the box blanks to the box blank loading station of the packing and sealing machine. This work is not only low in technical content but also time-consuming and labor-intensive, significantly reducing production efficiency, increasing labor intensity, and hindering modern production management. In addition, although the packing and sealing area is adjacent to the packaging area, the packing and sealing area occupies a large separate floor space, mainly used for placing existing equipment. Without changing the production site, companies cannot increase production capacity by adding cigarette rolling machines and packaging machines, which severely restricts the company's production scale and development potential. Summary of the Invention

[0003] To overcome the shortcomings of existing technologies, this utility model provides a vertical cigarette packing and sealing system. It adopts a vertical packing and sealing process to replace the traditional horizontal packing and sealing process, so that the finished cigarette cartons can directly enter the overhead conveyor line after completing the packing and sealing process. This significantly reduces the logistics flow inside the workshop and optimizes the spatial layout and logistics efficiency of the production site.

[0004] This utility model provides a vertical cigarette packing and sealing system, including a vertical packing and sealing machine; the vertical packing and sealing machine includes a main frame, a carton warehouse, a cigarette inlet belt conveyor, an automatic cigarette stacking and turning device, a cigarette stack boxing and folding device, a lifting drive mechanism, an electric sealing belt device, a roller conveyor, a box pushing mechanism, a sliding box turning mechanism, and an emergency outlet lifting roller conveyor.

[0005] The main frame has a stacking station, a pushing station, a storage station, a boxing station, a sealing station, a lifting station, and a box-flipping station. The stacking station is located on one side of the pushing station, the boxing station is located between the pushing station and the storage station, the lifting station is located above the boxing station, the sealing station is located between the boxing station and the lifting station, and the lifting station is located on one side of the box-flipping station.

[0006] The cardboard box storage area is located at the material storage station; the cigarette inlet conveyor belt is connected to the automatic cigarette stacking and turning device, which is located between the stacking station and the pushing station; the cigarette stack box-entry and folding device is located at the box-packing station; the lifting drive mechanism is vertically arranged and connects the box-packing station and the lifting station; the electric sealing belt device is located at the box-sealing station; the roller conveyor is connected to the lifting station, with an emergency outlet and a downstream connection point formed at both ends of the roller conveyor, and the box-turning station is located between the lifting station and the downstream connection point; the box-pushing mechanism is located at the lifting station; the emergency outlet lifting roller is located at the emergency outlet; and the sliding box-turning mechanism is located at the box-turning station.

[0007] In a preferred embodiment, the system further includes a central control system, an automatic replacement device, and a box-moving robot; the central control system is connected to the automatic replacement device, the box-moving robot, and the vertical box-sealing machine via signals.

[0008] The automatic replacement device has an upper layer and a lower layer. The upper layer of the automatic replacement device is used to receive the blank pallet, and the automatic replacement device can transfer the empty pallet to the lower layer of the automatic pallet replacement device after the blank is used.

[0009] The box-moving robot is used to identify box blanks on the pallet and place them one by one into the carton warehouse; after the box blanks on the pallet are used, the box-moving robot can send a material call signal and an empty pallet switching signal to the central control system.

[0010] In a preferred embodiment, the automatic stacking and flipping device for cigarette packs includes an automatic stacking mechanism, a primary stacking mechanism, and a stack flipping mechanism.

[0011] The automatic stacking mechanism is installed at the stacking station. The automatic stacking mechanism is used to receive the flat cigarette packs sent by the inlet belt conveyor and stack the flat cigarette packs in the stacking station to form a flat cigarette stack.

[0012] The primary stacking mechanism is used to transfer the flat tobacco stacks to the tobacco stack flipping mechanism.

[0013] The tobacco stack flipping mechanism includes a flipping drive and a rotating frame. The rotating frame can switch between a flat state and an upright state. The flat tobacco stack is received by the rotating frame in the flat state. The flipping drive drives the rotating frame to switch to the upright state, so that the flat tobacco stack is flipped into an upright tobacco stack, and the upright tobacco stack is positioned at the stacking station.

[0014] In a preferred embodiment, the tobacco stack turning mechanism includes a stack turning mounting frame;

[0015] The rotating frame has a top plate, a bottom plate, and a side plate. A rotating arm is provided between the bottom plate and the side plate. The rotating arm is hinged to the stacking mounting frame via a rotating shaft, so that the rotating frame can rotate on the stacking mounting frame.

[0016] The flipping drive is connected to the stacking mounting frame. The flipping drive has an output end, which is connected to the rotation shaft of the rotating arm via a swing arm. The rotating shaft is driven to rotate by the flipping drive, thereby switching the rotating frame between a flat state and an upright state.

[0017] The rotating frame has a push-in port and a push-out port on opposite sides. The rotating frame also includes a first blocking flap, a first blocking drive, a second blocking flap, and a second blocking drive. The first blocking flap is hinged to the top plate of the rotating frame, and the first blocking drive is connected to the top plate. The first blocking drive has an output end, which is connected to the first blocking flap via a swing arm. The second blocking flap is hinged to the bottom plate of the rotating frame, and the second blocking drive is connected to the bottom plate. The second blocking drive also has an output end, which is connected to the second blocking flap via a swing arm. The first and second blocking drives rotate the first and second blocking flaps respectively, opening or closing the push-out port of the rotating frame.

[0018] As a preferred embodiment, the tobacco stack feeding and folding forming device includes a box suction mechanism, a tobacco stack feeding mechanism, a bottom forming mechanism for the carton, and a top forming mechanism for the carton;

[0019] The box suction mechanism is located between the packing station and the storage station. The box suction mechanism is used to obtain the box blanks in the carton warehouse, unfold the box blanks into upright cartons, and position the upright cartons to the packing station.

[0020] The tobacco stack loading mechanism is located between the stacking station and the packing station. The tobacco stack loading mechanism is used to push the upright tobacco stacks at the stacking station into the upright cartons.

[0021] The bottom forming mechanism of the carton is located at the bottom of the packing station, and the top forming mechanism of the carton is located at the top of the packing station, for closing and forming the openings on both sides of the carton.

[0022] In a preferred embodiment, the suction box mechanism includes a box-dragging assembly and an adsorption assembly; the box-dragging assembly is used to drive the adsorption assembly to move between the storage station and the packing station; the adsorption assembly includes a suction cup mounting plate, and a plurality of vacuum suction cups are provided on the side of the suction cup mounting plate facing the storage station.

[0023] The bottom forming mechanism of the carton includes a forming plate, which is disposed between the storage station and the packing station; the two ends of the forming plate respectively form a supporting end and a forming end, the forming end is disposed on one side of the storage station, and the forming end has an arc-shaped guide surface; the supporting end is disposed at the bottom of the packing station and is used to support the unfolded upright carton.

[0024] The top forming mechanism of the carton includes a top folding mounting frame and a top folding telescopic component; the top folding mounting frame is connected to the main frame through the top folding telescopic component; the top folding mounting frame is extended into or out of the top of the packing station by the top folding telescopic component.

[0025] In a preferred embodiment, the electric sealing tape device includes a box head sealing mechanism and a box tail sealing mechanism; the box head sealing mechanism and the box tail sealing mechanism are respectively arranged on opposite sides of the sealing station; the box head sealing mechanism is used to seal the box head with tape, and the box tail sealing mechanism is used to seal the box tail with tape;

[0026] The box head sealing mechanism includes a tape supply assembly and a sealing assembly. The tape supply assembly includes a tape roller mounting plate, a tape supply roller, a tape conveying drive roller, and a tape conveying drive component. The tape supply roller is rotatably connected to the tape roller mounting plate. The tape conveying drive roller is rotatably connected to the tape roller mounting plate, and the tape conveying drive component is drively connected to the tape conveying drive roller.

[0027] The glue supply roller is fitted with a sealing film roll, which has a sealing tape. The sealing tape extends to the sealing assembly after circumferentially contacting the glue supply drive roller. The glue supply drive unit drives the glue supply drive roller to rotate, supplying the sealing tape to the sealing assembly. The sealing assembly then attaches the sealing tape to the joint of the carton's sheet.

[0028] In a preferred embodiment, the tape supply assembly further includes a first guide roller and a second guide roller, both of which are rotatably connected to the tape roller mounting plate; the first guide roller and the second guide roller are respectively disposed on opposite sides of the tape conveying drive roller; the surface of the tape conveying drive roller is formed with a knurled surface, which is used to contact the sealing tape;

[0029] The tape supply assembly further includes a tension roller, a tensioning elastic element, and a tensioning connecting plate. The tensioning connecting plate is hinged to the tape roller mounting plate. One end of the tensioning connecting plate is connected to the tensioning connecting plate via the tensioning elastic element, and the other end is rotatably connected to the tension roller. A first wrapping roller and a second wrapping roller are provided on both sides of the tension roller. The sealing tape is sequentially wrapped around the first wrapping roller, the tension roller, and the second wrapping roller in the circumferential direction. The tensioning elastic element provides an elastic force that drives the tension roller away from the line connecting the axes of the first and second wrapping rollers.

[0030] The tape roller mounting plate is provided with a tension sensor, which is used to obtain the position information of the tension roller; the tape roller mounting plate is also provided with a balance sensor, which is used to obtain the balance information of the sealing film roll.

[0031] The central control system includes a tension control module and a remaining film indicator module; the tension control module is signal-connected to the tension sensor; the tension control module is electrically connected to the film conveying drive, and the tension control module controls the rotational speed of the film conveying drive based on the feedback signal from the tension sensor; the remaining film indicator module is signal-connected to the remaining film sensor; the remaining film indicator module outputs a film replacement alarm based on the feedback signal from the remaining film sensor.

[0032] In a preferred embodiment, the lifting drive mechanism includes a lifting frame, a lifting drive component, a lifting transmission component, and a lifting bracket;

[0033] The lifting bracket is slidably connected to the lifting frame. The lifting frame has a first support plate and a second support plate, which are respectively used to lift the bottom ends of the upright cigarette box. The lifting drive is connected to the lifting frame through a lifting transmission component, and drives the lifting frame to translate between the packing station and the lifting station.

[0034] The roller conveyor includes a roller mounting frame, a roller drive component, and electric rollers. The electric rollers are rotatably connected to the roller mounting frame and are connected to the roller drive component via a synchronous pulley mechanism. The roller drive component drives the electric rollers to rotate and convey the smoke box. There is a gap between the electric rollers. The roller conveyor also includes a reversing assembly, which includes a reversing mounting frame, a reversing lifting slide plate, a reversing lifting drive component, and a reversing pulley mechanism. The reversing mounting frame is fixed to the bottom of the roller mounting frame, the reversing lifting slide plate is slidably connected to the reversing mounting frame, and several reversing pulley mechanisms are disposed on the reversing lifting slide plate. The reversing pulley mechanism can pass through the gap between the electric rollers, and the conveying direction of the reversing pulley mechanism is angled to the conveying direction of the electric rollers. The reversing lifting drive component drives the reversing lifting slide plate to rise and fall, causing the reversing pulley mechanism to extend or retract through the gap between the electric rollers, thus driving the smoke box to be output towards the emergency outlet.

[0035] The sliding box-flipping mechanism includes a box-flipping mounting frame, a box-flipping drive component, and a box-flipping rotating frame. The box-flipping mounting frame is fixed to the bottom of the roller conveyor. The box-flipping rotating frame includes a first support frame and a second support frame, which can extend or retract through the gap between the electric rollers to support both ends of the cigarette box. The box-flipping rotating frame is hinged to the box-flipping mounting frame, and the box-flipping drive component is driven to the box-flipping rotating frame. The box-flipping drive component drives the box-flipping rotating frame to rotate relative to the box-flipping mounting frame, thereby causing the cigarette box supported on the box-flipping rotating frame to flip from an upright state to a horizontal state.

[0036] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0037] This invention provides a vertical cigarette packing and sealing system. As an innovative small-scale automated packing and sealing system, this system should be able to interface with packaging machines, seamlessly receive finished cigarette packs, and be equipped with an overhead conveyor to efficiently and safely transport the finished cigarette cartons to subsequent stages. More importantly, it should be able to completely replace the inefficient process of manually loading the blanks into cartons, thereby significantly improving production efficiency, saving a lot of manpower and resources, reducing personnel mobility at the operating site, reducing logistics flow, and making the work site more standardized and efficient. Such a system will not only bring direct economic benefits to enterprises, but will also promote the transformation and upgrading of the tobacco industry towards automated and intelligent production models, and has extremely important practical significance and broad application prospects. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the vertical cigarette packing and sealing system of this utility model;

[0039] Figure 2 This is a schematic diagram of the automatic replacement device of the vertical cigarette packing and sealing system of this utility model;

[0040] Figure 3 This is a front view of the automatic replacement device of the vertical cigarette packing and sealing system of this utility model;

[0041] Figure 4 This is a schematic diagram of the pallet transfer rack of the automatic replacement device of the vertical cigarette packing and sealing system of this utility model;

[0042] Figure 5 This is a schematic diagram of the pallet transfer rack from another angle of the automatic replacement device of the vertical cigarette packing and sealing system of this utility model;

[0043] Figure 6 This is a schematic diagram of the structure of the box-moving robot of the vertical cigarette packing and sealing system of this utility model;

[0044] Figure 7This is a schematic diagram of the main frame of the vertical cigarette packing and sealing system of this utility model;

[0045] Figure 8 This is a schematic diagram of the main frame of the vertical cigarette packing and sealing system of this utility model from another angle;

[0046] Figure 9 This is a schematic diagram of the carton storage structure of the vertical cigarette packing and sealing system of this utility model;

[0047] Figure 10 This is a schematic diagram of the carton warehouse from another angle of the vertical cigarette packing and sealing system of this utility model;

[0048] Figure 11 This is a schematic diagram of the structure of the cigarette inlet belt conveyor of the vertical cigarette packing and sealing system of this utility model;

[0049] Figure 12 This is a schematic diagram of the automatic stacking and flipping device for the vertical cigarette packing and sealing system of this utility model.

[0050] Figure 13 This is a schematic diagram of the automatic stacking and flipping device for the vertical cigarette packing and sealing system of this utility model from another angle.

[0051] Figure 14 This is a partial enlarged view of part B of the automatic stacking and flipping device for the vertical cigarette packing and sealing system of this utility model;

[0052] Figure 15 This is a schematic diagram of the stack turning mechanism of the automatic stacking and turning device for the vertical cigarette packing and sealing system of this utility model.

[0053] Figure 16 This is a schematic diagram of the automatic stacking and flipping device of the vertical cigarette packing and sealing system of this utility model from another angle, showing the stack flipping mechanism.

[0054] Figure 17 This is a schematic diagram of the structure of the cigarette stack loading and folding device of the vertical cigarette packing and sealing system of this utility model.

[0055] Figure 18 This is a schematic diagram of the suction mechanism of the cigarette stack loading and folding forming device of the vertical cigarette packing and sealing system of this utility model.

[0056] Figure 19 This is a schematic diagram of the suction mechanism of the vertical cigarette packing and sealing system of this utility model from another angle, showing the cigarette stack feeding and folding forming device.

[0057] Figure 20This is a schematic diagram of the stacking mechanism of the vertical cigarette packing and sealing system of this utility model, which also serves as a folding and forming device for the stacking mechanism.

[0058] Figure 21 This is a schematic diagram of the stacking mechanism of the vertical cigarette packing and sealing system of this utility model from another angle.

[0059] Figure 22 This is a schematic diagram of the bottom forming mechanism of the carton in the vertical cigarette packing and sealing system of this utility model;

[0060] Figure 23 This is a schematic diagram of the top forming mechanism of the carton in the vertical cigarette packing and sealing system of this utility model;

[0061] Figure 24 This is a schematic diagram of the lifting drive mechanism of the vertical cigarette packing and sealing system of this utility model;

[0062] Figure 25 This is a schematic diagram of the electric sealing tape device of the vertical cigarette packing and sealing system of this utility model;

[0063] Figure 26 This is a schematic diagram of the electric sealing tape device from another angle of the vertical cigarette packing and sealing system of this utility model;

[0064] Figure 27 This is a schematic diagram of the roller conveyor of the vertical cigarette packing and sealing system of this utility model;

[0065] Figure 28 This is a schematic diagram of the pusher mechanism of the vertical cigarette packing and sealing system of this utility model;

[0066] Figure 29 This is a schematic diagram of the pusher mechanism of the vertical cigarette packing and sealing system of this utility model from another angle;

[0067] Figure 30 This is a schematic diagram of the sliding tilting mechanism of the vertical cigarette packing and sealing system of this utility model;

[0068] Figure 31 This is a structural schematic diagram of the emergency outlet lifting roller machine of the vertical cigarette packing and sealing system of this utility model.

[0069] In the diagram: 1. Main frame; A1. Stacking station; A2. Pushing station; A3. Storage station; A4. Packing station; A5. Sealing station; A6. Lifting station; A7. Turning station; 2. Carton warehouse; 21. Warehouse frame; 22. Belt conveyor; 23. Material blocking assembly; 24. Pressing mechanism; 25. Upper box blocking mechanism; 26. Lower box blocking mechanism; 3. Cigarette inlet belt conveyor; 31. Input end; 32. Lifting station; 33. Belt conveyor frame; 34. Cigarette tray; 4. Automatic cigarette stacking and turning device; 41. Automatic stacking mechanism; 411. Stacking lifting structure; 4111. Lifting mounting frame; 4112. Lifting assembly; 4113. Lifting drive assembly; 412. Stacking slot structure; 4121. Stacking 4122. Slot base plate; 4123. First stacking assembly; 4124. Second stacking assembly; 4125. Torsion plate translation assembly; 4126. Wedge block; 4127. Rotary shaft fixing seat; 4128. Tension spring; 4129. Guide limiting plate; 4120. Baffle assembly; 42. First-stage stacking mechanism; 421. Stacking fixing plate; 422. Stacking flip plate; 423. Flip plate drive; 43. Tobacco stack flipping mechanism; 431. Flipping drive; 432. Rotating frame; 433. Stacking mounting frame; 434. First blocking flip plate; 435. First blocking drive; 5. Tobacco stack box loading and folding forming device; 51. Box suction mechanism; 511. Box dragging assembly; 5111. Box dragging bottom plate; 5112. Box dragging slide plate; 5113. Box dragging drive. Components; 5114, Carton transmission component; 512, Adsorption assembly; 5121, Suction cup mounting plate; 5122, Vacuum suction cup; 52, Chimney stack loading mechanism; 521, Secondary stacking assembly; 522, Flaring base plate; 523, First flaring assembly; 5231, Flaring mounting bracket; 5232, Upper guide plate structure; 5233, Lower guide plate structure; 5234, Universal coupling; 5235, Guide plate drive component; 524, Second flaring assembly; 525, Packing channel; 526, Flaring base plate drive component; 527, Flaring width adjustment handwheel; 528, Flaring height adjustment handwheel; 529, Pallet assembly; 53, Carton bottom forming mechanism; 531, Forming plate; 5311, Supporting end; 5312, Forming end; 532. 533. Front folding assembly; 534. Rear folding assembly; 535. Lower folding assembly; 54. Top forming mechanism of carton; 541. Top folding mounting frame; 542. Top folding telescopic component; 543. Upper guide plate; 6. Lifting drive mechanism; 61. Lifting frame; 62. Lifting drive component; 63. Lifting transmission component; 64. Lifting bracket; 641. First tray; 642. Second tray; 7. Electric sealing tape device; 71. Carton head sealing mechanism; 711. Tape supply assembly; 7111. Tape roller mounting plate; 7112. Glue supply roller; 7113. Glue conveying drive roller; 7114. Glue conveying drive component; 7115. First guide roller; 7116. Second guide roller; 7117. Tensioning roller; 7118. Tensioning elastic component;7119. Tensioning connecting plate; 7120. First wrapping roller; 7121. Second wrapping roller; 7122. Tensioning sensor; 7123. Balance sensor; 713. Sealing assembly; 714. Adjustment assembly; 7141. Width adjustment handwheel; 7142. Height adjustment handwheel; 715. Pressure box assembly; 7151. Pressure box adjusting handwheel; 716. Second roller assembly; 717. First roller assembly; 72. Box tail sealing mechanism; 8. Roller conveyor; 81. Emergency outlet; 82. Downstream connection interface; 83. Roller mounting frame; 84. Electric roller; 85. Reversing assembly; 851. Reversing mounting frame; 852. Reversing lifting slide plate; 853. Reversing belt pulley mechanism; 9. Pushing mechanism; 91. Pushing base plate; 92. Sliding plate; 93. Pushing plate; 94. Hydraulic buffer; 10. Sliding box-flipping mechanism; 101. Box-flipping mounting frame; 102. Box-flipping drive component; 103. Box-flipping rotating frame; 1031. First support frame; 1032. Second support frame; 11. Emergency exit lifting roller machine; 111. Emergency frame; 112. Emergency drive component; 113. Sprocket assembly; 114. Lifting plate; 115. Roller bracket; 12. Automatic replacement device; 121. Pallet transfer rack; 1211. Pallet bottom plate; 1212. Pallet outer frame; 1213. Upward tilting assembly; 1214. Upward tilting drive assembly; 1215. Downward tilting assembly; 1216. Downward tilting drive assembly; 122. Limiting connection frame; 13. Box-moving robot; 131. Robot base; 132. Robotic arm; 133. Robot industrial computer; 134. Fixture base plate; 135. Integrated vacuum suction cup. Detailed Implementation

[0070] The invention will now be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0071] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.

[0072] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected," "linked," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, or a connection within two elements or an interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0073] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such process, method, product, or apparatus.

[0074] Example 1:

[0075] Please refer to Figure 1-31 As shown, this embodiment provides a vertical cigarette packing and sealing system, including an automatic replacement device 12, a box-moving robot 13, a vertical packing and sealing machine, and a central control system; the central control system is connected to the automatic replacement device 12, the box-moving robot 13, and the vertical packing and sealing machine by signal; the signal connection methods include electrical connection, optical connection, or wireless connection, etc.

[0076] The automatic replacement device 12 has an upper layer and a lower layer. The upper layer of the automatic replacement device 12 is used to receive the blank pallet. After the blank is used, the automatic replacement device 12 can transfer the empty pallet to the lower layer of the automatic pallet replacement device 12 for receiving new blank pallets.

[0077] The box-moving robot 13 is used to identify box blanks on the pallet and place them one by one into the carton warehouse 2. After the box blanks on the pallet are used up, the box-moving robot 13 can send a material call signal and an empty pallet switching signal to the central control system to achieve continuous automatic material supply.

[0078] The vertical carton sealing machine includes a main frame 1, and a carton warehouse 2, a cigarette inlet belt conveyor 3, an automatic cigarette stacking and turning device 4, a cigarette stack box entry and folding device 5, a lifting drive mechanism 6, an electric sealing belt device 7, a roller conveyor 8, a box pushing mechanism 9, a sliding box turning mechanism 10, and an emergency exit lifting roller machine 11.

[0079] The main frame 1 of this embodiment provides installation and connection positions for various devices, mechanisms, and components. The main frame 1 has a stacking station A1, a pushing station A2, a storage station A3, a boxing station A4, a sealing station A5, a lifting station A6, and a box-flipping station A7. The stacking station A1 is located on one side of the pushing station A2; the boxing station A4 is located between the pushing station A2 and the storage station A3; the lifting station A6 is located above the boxing station A4; the sealing station A5 is located between the boxing station A4 and the lifting station A6; and the lifting station A6 is located on one side of the box-flipping station A7.

[0080] The cardboard box warehouse 2 is located at the storage station A3 and is connected to the box-moving robot 13 to provide box blanks;

[0081] The cigarette inlet conveyor belt 3 is connected to the automatic cigarette stacking and turning device 4, which is located between the stacking station A1 and the pushing station A2. The cigarette inlet conveyor belt 3 receives the cigarettes output from the packaging machine and transports them to the automatic stacking and turning device, which stacks and turns the cigarettes into a vertical stack of cigarettes in the arrangement required for boxing.

[0082] The tobacco stack loading and folding device 5 is installed at the packing station A4. The tobacco stack loading and folding device 5 is used to unfold the box blank into an upright carton, load the tobacco stack into the box and fold the box pages into shape.

[0083] The lifting drive mechanism 6 is vertically arranged and connects the packing station A4 and the lifting station A6. It is used to transport the upright cigarette box from the packing station A4 to the lifting station A6, so as to directly lift the upright cigarette box to the height required for the overhead conveyor. The electric sealing tape device 7 is set at the sealing station A5 and uses transparent tape to seal the openings formed on both sides of the upright cigarette box to achieve the sealing of the carton.

[0084] Roller conveyor 8 is connected to the lifting station A6. Emergency outlet 81 and downstream docking interface 82 are formed at both ends of roller conveyor 8, respectively. The flipping station A7 is formed between the lifting station A6 and the downstream docking interface 82. The pushing mechanism 9 is set at the lifting station A6 and is used to push the upright cigarette box into the roller conveyor 8. The sliding flipping mechanism 10 is set at the flipping station A7 and is used to flip the upright cigarette box into a horizontal cigarette box so that the roller conveyor 8 can smoothly transport the finished cigarette box. The lifting roller of the emergency outlet 81 is set at the emergency outlet 81 and is used to receive the finished cigarette box through the emergency outlet lifting roller machine 11 and lower it to the manual handling station when the rear overhead conveyor line fails, so as to facilitate manual handling.

[0085] The vertical cigarette packing and sealing system in this embodiment adopts a vertical packing and sealing process, replacing the traditional horizontal packing and sealing process. This allows finished cigarette cartons to directly enter the overhead conveyor line after the packing and sealing process. This change not only cleverly reduces the overall footprint of the equipment but also realizes the transformation from pack cigarette transportation to finished cigarette carton transportation, significantly reducing the internal logistics flow of the workshop and optimizing the spatial layout and logistics efficiency of the production site. By introducing a carton-moving robot 13 for operation in the carton blank feeding stage, and equipping it with an automatic pallet replacement device 12, this combination achieves fully automated functions of automatic carton blank feeding, automatic material calling, and automatic switching of empty pallets, greatly improving the efficiency of material pallet replacement and significantly increasing the automation level of the production site. The sealed finished cigarette cartons can be directly connected to the overhead conveyor line, realizing full automation from the replenishment of carton warehouse 2 to the final carton output, without manual intervention. This highly automated, efficient, and compact vertical cigarette packing and sealing system not only brings innovation to the tobacco industry's production mode but also provides a highly valuable solution for the automation upgrade of similar industries, demonstrating its broad application prospects and far-reaching industry influence. These intelligent improvements not only enhance work efficiency but also effectively reduce labor input, significantly lowering the workload of operators and making the production process easier and more efficient. The compact and innovative structural design facilitates easy maintenance and occupancy, effectively reducing investment costs.

[0086] Please refer to Figure 2-5 As shown, the automatic replacement device 12 in this embodiment consists of two symmetrically arranged pallet transfer racks 121 and a limiting connecting frame 122 connecting the two sets of pallet transfer racks 121. The symmetrically arranged pallet transfer racks 121 enable effective separation and storage of blank pallets and empty pallets. The two sets of pallet transfer racks 121 are symmetrically distributed in space and interconnected by the limiting connecting frame 122, ensuring the stability and coordination of the overall structure.

[0087] The pallet transfer rack 121 includes a pallet base plate 1211 and a pallet outer frame 1212. The pallet outer frame 1212 is mounted on the pallet base plate 1211. The internal space formed by the pallet base plate 1211 and the pallet outer frame 1212 provides installation space for various mechanisms. The pallet transfer rack 121 is equipped with an upward tilting assembly 1213, an upward tilting drive assembly 1214, a downward tilting assembly 1215, and a downward tilting drive assembly 1216.

[0088] The tilting assembly 1213 includes a tilting shaft, a tilting arm, a tilting plate, and a tilting plate bearing seat; multiple arc-shaped tilting arms are mounted on the tilting shaft to provide mounting positions for the tilting plate; multiple tilting plate bearing seats mounted on the pallet bottom plate 1211 provide support for the tilting shaft; the tilting drive assembly 1214 includes a servo motor, a planetary reducer, a drive wheel, and a driven wheel; wherein the servo motor is connected to the drive wheel through the planetary reducer, and the drive wheel meshes with the fan-shaped driven wheel; the rotation center of the driven wheel is connected to one end of the tilting shaft.

[0089] The tilting assembly 1215 includes a tilting shaft, tilting arms, a tilting plate, and a tilting shaft support plate. Multiple L-shaped tilting arms are mounted on the tilting shaft to provide mounting positions for the tilting plate. Multiple tilting shaft support plates mounted on the pallet bottom plate 1211 provide support for the tilting shaft. The tilting drive assembly 1216 also includes a servo motor, a planetary reducer, a drive wheel, and a driven wheel. The servo motor is connected to the drive wheel through the planetary reducer, and the drive wheel meshes with the fan-shaped driven wheel. The rotation center of the driven wheel is connected to one end of the tilting shaft.

[0090] Two sets of positioning rings are installed on both the upper and lower tilting shafts. The upper tilting shaft and the lower tilting shaft are clamped by the upper tilting plate bearing seat and the lower tilting shaft support plate to position the upper and lower tilting shafts. At the end of the upper and lower tilting shafts away from the driven wheel, there is a fan-shaped photosensitive film. With the corresponding slotted switch, it can detect whether the rotation of the upper and lower tilting plates is in place. Multiple sensors are installed on the outer frame 1212 of the pallet to detect whether the auxiliary material pallet is delivered in place by the automated guided vehicle (AGV) or manual forklift and whether the empty pallet is lowered in place.

[0091] Please refer to Figure 6As shown, the box-moving robot 13 in this embodiment includes a robot base 131, on which a robotic arm 132 is mounted, and a robot industrial control computer 133 is installed inside. The robot industrial control computer 133 is connected to the central control system and is responsible for controlling the box-moving robot 13 to perform the box blank loading process. A clamp base plate 134 is mounted on the execution end of the robotic arm 132. Two sets of integrated vacuum suction cups 135 are mounted on the bottom of the clamp base plate 134. The two sets of integrated vacuum suction cups 135 are responsible for adsorbing and releasing the box blanks and transferring the box blanks from the auxiliary material pallet to the carton warehouse 2. A clamp guard is provided above and around the two sets of integrated vacuum suction cups 135. The clamp guard is responsible for enclosing the clamp part to ensure the personal safety of the surrounding personnel as much as possible.

[0092] Please refer to Figure 7-8 As shown, the main frame 1 of the vertical box packing machine in this embodiment is composed of several welded square tubes. Each component is arranged on the main frame 1 by welding the mounting plates of each component to the main frame 1. The hinges and door panels serve as windows for manual processing of the internal mechanisms. The main frame 1 provides the installation foundation for the above-mentioned devices and mechanisms.

[0093] Please refer to Figure 9-10 As shown, the vertical carton sealing machine in this embodiment is equipped with a carton storage compartment 2, which is located at the material storage station A3 and is used to provide carton blanks.

[0094] Specifically, the carton storage unit 2 includes a storage frame 21, which provides installation positions for other components of the carton storage unit 2. A storage station A3 is formed on the storage frame 21, with a replenishment inlet and a supply outlet at each end. The replenishment inlet is used by the carton-moving robot 13 to fill the storage station A3 with carton blanks, and the supply outlet is used to connect with the cigarette stack loading and folding forming device 5 to supply carton blanks. The carton storage unit 2 also includes a belt conveyor 22, a material blocking assembly 23, a carton pressing mechanism 24, an upper carton blocking mechanism 25, and a lower carton blocking mechanism 26.

[0095] The belt mechanism 22 is located at the bottom of the storage station A3. The belt mechanism 22 is used to support the blank in the storage station A3 and provide power to transport the blank towards the feeding outlet.

[0096] Two sets of baffle components 23 are set on both sides of the storage station A3. The baffle components 23 include an inner baffle and an outer baffle. The two sets of baffle components 23 are symmetrically arranged and designed with bevels, which facilitates the placement of box blanks by the box-moving robot 13, while also isolating the internal transmission parts, protecting the personal safety of the staff, and providing a foundation for the installation of sensors.

[0097] A pressing mechanism 24 is mounted on the material blocking assembly 23. The pressing mechanism 24 includes a rear pressing plate that can slide relative to the box storage frame 21. The rear pressing plate applies a pressing force to the box blanks in the storage station A3, pointing towards the material supply outlet. The pressing mechanism 24 is equipped with an upper box end photosensitive film, which cooperates with an upper box end slotted switch mounted on the inner baffle to control the extreme positions of the servo motor. A diffuse reflection sensor is mounted on the inner baffle to detect the remaining amount of box blanks. When the remaining amount is low, a material shortage signal is sent to the central control system, which then controls the box handling robot 13 to perform the box blank loading process.

[0098] The upper baffle mechanism 25 and the lower baffle mechanism 26 are respectively located on the upper and lower sides of the material supply outlet of the material storage station A3, and are used to intercept or release the lower and upper edges of the blank.

[0099] The upper box-blocking mechanism 25 is fixed on the main frame 1 and includes an upper pressing assembly and an upper box-blocking assembly. The upper box-blocking assembly is driven by a cylinder to swing the box-blocking plate, controlling the upper constraint and release of the first box blank in the storage station A3. The upper pressing assembly is driven by a cylinder to move the upper pressing block up and down, controlling the constraint and release of the other box blanks in the storage station A3 except for the first box blank. The lower box-blocking mechanism 26 is fixed on the box storage frame 21. It is driven by a cylinder to swing the lower swing plate, controlling the lower constraint and release of the first box blank in the carton storage 2. By setting lower box-blocking plates on both sides of the box storage frame 21, it controls the lower edge of the first box blank in the carton storage 2. When the cigarette stack loading and folding forming device 5 grabs the first box blank in the carton storage 2, it provides the constraint guide for the initial forming of the lower edge of the carton.

[0100] The carton storage frame 21 is equipped with a carton positioning swing plate and a carton positioning slot switch near the material supply outlet. Through the cooperation of the carton positioning slot switch and the carton positioning photosensitive film, it is detected whether the second carton blank has moved to the position of the first carton blank after the first carton blank in the carton storage 2 has left the carton storage 2.

[0101] Please refer to Figure 11 As shown, in this embodiment, the cigarette inlet conveyor belt 3 of the vertical packing and sealing machine has an input end 31 at its end. The input end 31 is used to receive flat cigarettes produced by the packaging machine. A lifting station 32 is formed on the inlet conveyor belt. The flat cigarettes are transported from the input end 31 to the lifting station 32 through the inlet conveyor belt.

[0102] The cigarette inlet conveyor belt 3 includes a conveyor frame 33, a geared motor, a transmission sprocket assembly, a belt, an adjusting frame, a cigarette support plate 34, guide plate brackets, guide plates, and a diffuse reflection sensor. The conveyor frame 33 is fixed to the main frame 1, providing support for all components of the cigarette inlet conveyor belt 3. The geared motor is installed at one end of the conveyor frame 33, driving the belt movement through the transmission sprocket assembly, thus realizing the function of conveying cigarettes. The adjusting frame is installed at the other end of the conveyor frame 33, responsible for tightening the belt and ensuring smooth belt operation. The cigarette support plate 34 is installed above the adjusting frame, used for docking with the packaging machine, responsible for supporting the cigarettes output from the packaging machine and transferring them to the cigarette inlet conveyor belt 3. Multiple guide plate brackets are evenly distributed on both sides of the conveyor frame 33, responsible for supporting and adjusting the guide plates, ensuring the guide plates are aligned with the belt. The cigarette packs on the platform provide a guiding function, and the position of the guide plate can be adjusted through the guide plate bracket to accommodate multiple specifications of cigarette packs. Multiple diffuse reflection sensors form a diffuse reflection sensor group, which is arranged at the lifting station 32. Each diffuse reflection sensor shines upward and is responsible for sensing whether the cigarette packs are in place. If one of the multiple sensors does not meet the blocking condition, it proves that the lifting and stacking condition is not met. If all sensors are blocked by the cigarette packs, the lifting and stacking condition is met after a certain delay. The automatic stacking mechanism 41 lifts the cigarette pack layer, causing it to detach from the cigarette pack inlet belt conveyor 3 and enter the downstream packaging process.

[0103] Please refer to Figure 12-16 As shown, the automatic stacking and flipping device 4 of the vertical packing and sealing machine in this embodiment includes an automatic stacking mechanism 41, a primary stacking mechanism 42 and a stack flipping mechanism 43.

[0104] The automatic stacking mechanism 41 is installed at the stacking station A1. The automatic stacking mechanism 41 is used to receive the flat cigarette packs sent by the inlet belt conveyor and stack the flat cigarette packs in the stacking station A1 to form a flat cigarette stack.

[0105] The first-level stacking mechanism 42 is used to transfer the flat tobacco stack to the tobacco stack flipping mechanism 43;

[0106] The tobacco stack flipping mechanism 43 includes a flipping drive 431 and a rotating frame 432. The rotating frame 432 can switch between a flat state and an upright state. The flat tobacco stack is received by the rotating frame 432 in the flat state. The flipping drive 431 drives the rotating frame 432 to switch to the upright state, so that the flat tobacco stack is flipped into an upright tobacco stack, and the upright tobacco stack is positioned at the stacking station A2.

[0107] Specifically, the automatic stacking mechanism 41 includes a stacking lifting structure 411 and a stacking slot structure 412.

[0108] The stacking and lifting structure 411 includes a lifting mounting frame 4111, a lifting assembly 4112, and a lifting drive assembly 4113. The lifting mounting frame 4111 is fixed to the bottom of the inlet conveyor belt. The lifting assembly 4112 includes a lifting connecting plate, a first lifting plate, and a second lifting plate. The lifting connecting plate is slidably connected to the lifting mounting frame 4111 via a slider guide mechanism, allowing the lifting connecting plate to move back and forth in the height direction relative to the lifting mounting frame 4111. The first and second lifting plates are respectively fixed to both ends of the lifting connecting plate. The lifting drive assembly 4113 is connected to the lifting connecting plate via a crank-connecting rod mechanism. The lifting drive assembly 4113 provides power to drive the lifting connecting plate to move back and forth in the height direction, causing the first and second lifting plates at both ends to lift the two ends of the flat cigarette packs, pushing the flat cigarette packs on the lifting station 32 upward into the stacking station A1.

[0109] The stacking slot structure 412 includes a stacking slot base plate 4121, a first stacking component 4122, and a second stacking component 4123. The stacking slot base plate 4121 is fixed to the bottom of the inlet conveyor belt. The first stacking component 4122 and the second stacking component 4123 are respectively arranged on both sides of the lifting station 32. The first stacking component 4122 and the second stacking component 4123 support the two ends of the flat cigarette pack and fix the flat cigarette pack in the stacking station A1.

[0110] The first stacking assembly 4122 includes a first side frame, and the second stacking assembly 4123 includes a second side frame. The first side frame and the second side frame are slidably connected to the stacking slot substrate 4121 via a second slider guide mechanism, thereby allowing the first side frame and the second side frame to move closer to or further away from the lifting station 32. A torsion plate translation assembly 4124 and a translation drive assembly are also fixed to the bottom of the stacking slot substrate 4121. The torsion plate translation assembly 4124 is drively connected to the translation drive assembly and is connected to the first side frame and the second side frame, respectively. Power is provided by the translation drive assembly, which drives the first side frame and the second side frame on both sides of the lifting station 32, i.e., the first stacking assembly 4122 and the second stacking assembly 4123, to move closer to or further away from each other simultaneously, to accommodate different types of cigarette packs.

[0111] The first stacking assembly 4122 in this embodiment further includes a wedge 4125, a pivot fixing seat 4126, and a tension spring 4127. The pivot fixing seat 4126 is connected to the first side frame, and the bottom of the wedge 4125 is connected to a pivot. The pivot is hinged to the pivot fixing seat 4126, thereby allowing the wedge 4125 to rotate relative to the first side frame. The wedge 4125 has a first position and a second position. The first position is the wedge 4125... 25 rotates to the stacking station A1 to support the end of the flat cigarette pack. The second position is when the wedge 4125 rotates to the outside of the stacking station A1 to make way for the flat cigarette pack to enter the stacking station A1 from the lifting station 32. One end of the tension spring 4127 is connected to the wedge 4125, and the other end is connected to the first side frame. The tension spring 4127 provides an elastic force to drive the wedge 4125 to reset from the second position to the first position.

[0112] The specific structure of the second stacking component 4123 is the same as that of the first stacking component 4122. The two are arranged opposite each other to support the two ends of the flat cigarette pack. This is understandable to those skilled in the art and will not be described in detail here.

[0113] In use, the stacking lifting structure 411 lifts both ends of the flat cigarette packs, causing the flat cigarette packs on the lifting station 32 to move upward. The lifting force drives the wedge block 4125 to rotate from the first position to the second position, clearing the passage so that the flat cigarette packs can smoothly enter the stacking station A1. Then, the wedge block 4125 quickly resets under the action of the tension spring 4127, the lifting station 32 descends, and the wedge block 4125 supports the end of the bottom layer of flat cigarette packs. As the stacking lifting structure 411 lifts the flat cigarette packs upward layer by layer, the flat cigarette packs are stacked in the stacking station A1.

[0114] The front end of the first and second side frames, that is, the end closest to the input end 31 of the inlet belt conveyor, can also be equipped with a guide limit plate 4128. The guide limit plate 4128 is L-shaped. The horizontal bottom edge of the L-shape is responsible for preventing the cigarettes that have not entered the lifting station 32 from being lifted during the lifting process of the flat cigarette packs, so as to prevent the cigarette packs from turning over. The vertical side of the L-shape is responsible for providing guidance for the flat cigarette packs at the edge during the lifting process, so that they can smoothly enter the stacking station A1.

[0115] The stacking trough structure 412 also includes a baffle assembly 23, which includes a front fixed baffle and a rear sliding baffle arranged sequentially along the conveying direction of the inlet belt conveyor. The front fixed baffle and the rear sliding baffle are respectively set at both ends of the stacking station A1, and the front fixed baffle and the rear sliding baffle support the two sides of the flat tobacco stack in the stacking station A1 to prevent the stack from falling apart.

[0116] The front fixed baffle is fixedly connected to the first side frame, and the rear sliding baffle is slidably connected to the stacking groove base plate 4121. The connection between the rear sliding baffle and the stacking groove base plate 4121 is also provided with a screw mechanism and a locking mechanism for adjusting the position of the rear sliding baffle. The screw mechanism and the locking mechanism drive the rear sliding baffle to slide on the stacking groove base plate 4121, so that the rear sliding baffle can move closer to or further away from the front fixed baffle. This controls the width of the stacking station A1 so that it can adapt to the stacking requirements of different specifications of cigarette stacks.

[0117] The bottom of the rear sliding baffle can extend into the lifting station 32, intercepting the horizontally placed cigarette packs and allowing them to gather within the lifting station 32. Alternatively, an interception mechanism can be installed to achieve the gathering of horizontally placed cigarette packs within the lifting station 32, as will be understood by those skilled in the art.

[0118] The primary stacking mechanism 42 of this embodiment includes a stacking mounting frame, a stacking drive component, a stacking upright plate, and a stacking plate assembly.

[0119] The top of the pusher plate is connected to the pusher mounting frame, and the bottom of the pusher plate is connected to the pusher plate assembly. The pusher drive is fixed to the pusher mounting frame and is implemented using a rodless cylinder to save space. The pusher drive is connected to the pusher plate for transmission. The pusher drive drives the pusher plate to move horizontally between the stacking station A1 and the tobacco stack turning mechanism 43. The pusher plate assembly pushes the flat tobacco stack on the stacking station A1 into the flat rotating frame 432.

[0120] The pusher plate assembly can switch between a folded state and an unfolded state. The pusher plate assembly includes a pusher plate 421, a pusher flap 422, and a flap drive 423. The pusher plate 421 is connected to the bottom of the pusher plate, the pusher flap 422 is hinged to the pusher plate 421, and the flap drive 423 is located at the bottom of the pusher plate. The flap drive 423 is connected to the pusher flap 422 via a swing arm. The flap drive 423 drives the pusher flap 422 to unfold or fold relative to the pusher plate 421. The purpose of this action is that after the pusher flap 422 and the pusher plate 421 are unfolded to the same plane and a set of cigarette stacks are pushed out, the pusher flap 422 folds upward during the return trip, which does not affect the automatic stacking mechanism 41's process of stacking cigarettes upward, reducing standby time and improving production efficiency.

[0121] The stack-turning mechanism 43 in this embodiment also includes a stack-turning mounting frame 433; the stack-turning mounting frame 433 is used to install the stack-turning mechanism 43 onto the main frame 1 and is responsible for providing installation positions for other parts on this mechanism. The rotating frame 432 is a frame structure composed of a top plate, a bottom plate, and side plates. A rotating arm is provided between the bottom plate and the side plates, and the rotating arm is hinged to the stack-turning mounting frame 433 via a rotating shaft, thereby allowing the rotating frame 432 to rotate on the stack-turning mounting frame 433.

[0122] The flipping drive 431 is implemented using a cylinder. The fixed end of the flipping drive 431 is hinged to the flipping mounting frame 433. The flipping drive 431 has an output end, namely the piston end. A swing arm is hinged to the piston end of the flipping drive 431. The other end of the swing arm is fixed to the middle of the rotating shaft of the rotating arm by a shrink sleeve. The extension and retraction of the flipping drive 431 drives the swing arm to swing, thereby causing the rotating shaft to rotate. The two ends of the rotating shaft are fixed to the rotating arm of the rotating frame 432 by shrink sleeves. Two bearings with seats are arranged in the gaps of the three sets of shrink sleeves to fix the rotating shaft, realizing the switching between the horizontal and vertical states of the rotating frame 432.

[0123] Furthermore, the stacking mounting frame 433 is provided with fixed side plates; when the rotating frame 432 is switched to the flat position, the fixed side plates and the rotating frame side plates are arranged opposite to each other on both sides of the rotating frame 432 to limit the two sides of the flat tobacco stack and prevent it from collapsing.

[0124] The rotating frame 432 has a push-in and a push-out on opposite sides. The push-in is on the side near the stacking station A1, through which the flat smoke stack is fed in. Opposite to it is the push-out, through which the upright smoke stack formed after flipping can be sent out.

[0125] The rotating frame 432 further includes a first blocking flap 434, a first blocking drive 435, a second blocking flap, and a second blocking drive; the first blocking flap 434 is hinged to the top plate of the rotating frame, the first blocking drive 435 is connected to the top plate of the rotating frame, the first blocking drive 435 has an output end, and the output end of the first blocking drive 435 is connected to the first blocking flap 434 through a swing arm; the second blocking flap is hinged to the bottom plate of the rotating frame, the second blocking drive is connected to the bottom plate of the rotating frame, the second blocking drive has an output end, and the output end of the second blocking drive is connected to the second blocking flap through a swing arm. The first and second blocking drive components 435 and 435 respectively drive the first and second blocking flaps 434 and 435 to rotate, opening or closing the push-out port of the rotating frame 432. When the first-stage pushing mechanism 42 pushes the flat tobacco stack into the flipping frame, the first and second blocking flaps 434 and 435, with the push-out port of the rotating frame 432 closed, can provide a limiting function for the tobacco stack. After the flipping process forms an upright tobacco stack, the push-out port of the rotating frame 432 opens, providing conditions for the release of the upright tobacco stack. At the same time, the first and second blocking flaps 434 and 435, with the push-out port of the rotating frame 432 open, can guide the pushing process of the tobacco stack.

[0126] In this embodiment, to maintain the stability of the conveying process, the cigarette packs output from the upstream packaging machine are generally placed flat (i.e., the wider side of the cigarette pack is at the bottom horizontal plane, and the narrower side is at the side vertical plane). The flat cigarette packs received are transported from the input end 31 to the lifting station 32 by the inlet belt conveyor. Subsequently, the automatic stacking mechanism 41 stacks the flat cigarette packs on the lifting station 32 layer by layer into the stacking station A1, and stacks them into the arrangement required for boxing, forming a flat cigarette stack. The stacked flat cigarette stack is pushed into the rotating frame 432 by the stack pushing mechanism. The cigarette stack flipping mechanism 43 flips the flat cigarette stack 90° to form an upright cigarette stack (i.e., the narrower side of the cigarette pack is at the bottom horizontal plane, and the wider side is at the side vertical plane) to meet the packaging requirements of the vertical boxing system. The upright cigarette stack can greatly reduce the area occupied at the bottom during the circulation process, which is beneficial to the spatial layout of the boxing system, reduces the area required for the boxing system, and forms a more compact production environment. The system automates the stacking and flipping of cigarette packs, ensuring uniform orientation and stable stack shape while reducing packaging damage and the risk of loose stacks.

[0127] Please refer to Figure 17-23 As shown, the cigarette stack feeding and folding forming device 5 of the vertical carton sealing machine in this embodiment includes a carton suction mechanism 51, a cigarette stack feeding mechanism 52, a carton bottom forming mechanism 53 and a carton top forming mechanism 54.

[0128] The box suction mechanism 51 is located between the box packing station A4 and the storage station A3. The box suction mechanism 51 is used to obtain the box blank in the carton warehouse 2, unfold the box blank into a vertical carton, and position the vertical carton to the box packing station A4.

[0129] The tobacco stack loading mechanism 52 is located between the stacking station A2 and the packing station A4. The tobacco stack loading mechanism 52 is used to push the upright tobacco stacks at the stacking station A2 into the upright cartons.

[0130] The bottom forming mechanism 53 of the carton is located at the bottom of the packing station A4, and the top forming mechanism 54 of the carton is located at the top of the packing station A4, for closing and forming the openings on both sides of the carton.

[0131] Specifically, the suction box mechanism 51 includes a box-pulling assembly 511 and an adsorption assembly 512. The box-pulling assembly 511 is used to drive the adsorption assembly 512 to move between the storage station A3 and the packing station A4. The box-pulling assembly 511 includes a box-pulling base plate 5111, a box-pulling slide plate 5112, a box-pulling drive component 5113, and a box-pulling transmission component 5114. The box-pulling slide plate 5112 is connected to the box-pulling base plate 5111 through a guide rail slider mechanism. The box-pulling drive component 5113 is linked to the box-pulling mounting plate through the box-pulling transmission component 5114. The box-pulling drive component 5113 is a servo motor, and the box-pulling transmission component 5114 is a ball screw and nut mechanism. The output shaft of the servo motor is connected to the ball screw and nut mechanism through a pulley mechanism, driving the box-pulling slide plate 5112 to move between the storage station A3 and the packing station A4.

[0132] The adsorption assembly 512 includes suction cup mounting plates 5121, two of which are vertically fixed to both ends of the movable plate of the trolley. Several vacuum suction cups 5122 are arranged on the side of the suction cup mounting plates 5121 facing the storage station A3. An air distribution channel is formed inside the suction cup mounting plates 5121. One end of the air distribution channel is connected to the vacuum suction cups 5122, and the other end is connected to a negative pressure device through an air pipe. The box blank is adsorbed or released by the multiple sets of vacuum suction cups 5122.

[0133] The carton bottom forming mechanism 53 of this embodiment includes a forming plate 531, which is disposed between the material storage station A3 and the carton packing station A4. The forming plate 531 has a supporting end 5311 and a forming end 5312 at its two ends. The forming end 5312 is disposed on one side of the material storage station A3 and has an arc-shaped guide surface. The arc-shaped guide surface is used to squeeze the carton blank to unfold it into a carton. The supporting end 5311 is disposed at the bottom of the carton packing station A4 and is used to support the unfolded carton.

[0134] In use, multiple sets of vacuum suction cups 5122 extend from both sides of the forming plate 531, adsorbing the upper side of the box blank; the box-pulling assembly 511 drives the adsorption assembly 512 to move from the storage station A3 to the packing station A4. The multiple sets of vacuum suction cups 5122 adsorb the box blank and drag it from the forming end 5312 of the forming plate 531 to the supporting end 5311. The lower side of the box blank is squeezed by the arc-shaped guide surface, changing from vertical to horizontal, so that the box blank unfolds into a carton; after the box-pulling assembly 511 drives the adsorption assembly 512 to the position, the unfolded carton is exactly in the packing station A4. In this way, the carton preparation is completed, waiting for the cigarette stacks to be put into the box.

[0135] The cigarette stack loading mechanism 52 of this embodiment includes a secondary stacking assembly 521. The secondary stacking assembly 521 includes a stacking mounting frame, a stacking drive component, a stacking upright plate, and a stacking plate. The top of the stacking upright plate is slidably connected to the stacking mounting frame via a slider guide mechanism, and the bottom of the stacking upright plate is connected to the stacking plate assembly. The stacking drive component is fixed to the stacking mounting frame and is a servo motor. The servo motor is connected to the stacking upright plate via a pulley assembly. The size of the stacking plate is adapted to the cigarette stack. The stacking drive component drives the stacking upright plate to move horizontally between the stacking station A2 and the packing station A4. The stacking plate pushes the cigarette stack supplied by the stacking station A2 into the carton on the packing station A4.

[0136] Furthermore, the tobacco stack loading mechanism 52 also includes a flared base plate 522, a first flared assembly 523, and a second flared assembly 524;

[0137] The first flaring component 523 and the second flaring component 524 are disposed at both ends of the flaring substrate 522, forming a packing channel 525 between them. The flaring substrate 522 is connected to the main frame 1 via a slider guide mechanism, allowing it to translate relative to the main frame 1, thereby moving the first flaring component 523 and the second flaring component 524 between the packing station A4 and the stacking station A2. A flaring base is provided between the flaring substrate 522 and the main frame 1. The board drive component 526 and the flared substrate 522 transmission component are connected to the flared substrate 522 through the flared substrate 522 transmission component. The flared substrate drive component 526 controls the translation of the flared substrate 522 on the main frame 1, so that the flared substrate 522 can move forward or backward, so as to make the first flared component 523 and the second flared component 524 move closer to the carton or away from the carton, and assist the first flared component 523 and the second flared component 524 to extend into the carton to flare the side of the cigarette stack entrance.

[0138] Specifically, the first flaring assembly 523 further includes a flaring mounting bracket 5231, an upper guide plate structure 5232, and a lower guide plate structure 5233. The upper guide plate structure 5232 includes a flaring upper guide plate and an upper guide plate mounting seat. The flaring upper guide plate has an upper page flaring portion and a side page flaring portion. The flaring upper guide plate has a connecting end and a free end. The connecting end of the flaring upper guide plate is connected to the flaring mounting bracket 5231 through the upper guide plate mounting seat. The free end of the flaring upper guide plate is used to support the upper carton page and the side carton page, and to isolate the upper carton page and the side carton page outside the packing channel 525.

[0139] The lower guide plate structure 5233 includes a flared lower guide plate and a lower guide plate mounting base; the flared lower guide plate has a lower page flared portion and a side page flared portion, the flared lower guide plate has a connecting end and a free end, the connecting end of the flared lower guide plate is connected to the flared mounting bracket 5231 through the lower guide plate mounting base, and the free end of the flared lower guide plate is used to support the lower carton page and the side carton page, and to isolate the lower carton page and the side carton page outside the packing channel 525;

[0140] The flared upper guide plate is hinged to the upper guide plate mounting base via an upper guide plate hinge shaft, and the upper guide plate hinge shaft is inclined. The flared lower guide plate is hinged to the lower guide plate mounting base via a lower guide plate hinge shaft, and the lower guide plate hinge shaft is inclined. The upper guide plate hinge shaft and the lower guide plate hinge shaft are connected by a universal coupling 5234.

[0141] The upper guide plate mounting base is provided with a guide plate drive component 5235. The output end of the guide plate drive component 5235 is connected to the hinge shaft of the upper guide plate. The guide plate drive component 5235 drives the hinge shaft of the upper guide plate to rotate, so that the flared upper guide plate and the flared lower guide plate rotate synchronously, so that the free ends of the flared upper guide plate and the flared lower guide plate open or close, realizing the process of opening the side box of the cigarette stack entrance, so that the cigarette stack can smoothly enter the carton.

[0142] The specific structure of the second flaring component 524 is the same as that of the first flaring component 523. The two are arranged opposite each other, which can be understood by those skilled in the art, and will not be described in detail here.

[0143] In this embodiment, the flared mounting bracket 5231 is connected to the flared base plate 522 via a guide rail slider mechanism. A flared width adjusting handwheel 527 and a flared width adjusting screw are provided between the flared mounting bracket 5231 and the flared base plate 522. The flared width adjusting handwheel 527 is connected to the first flared assembly 523 or the second flared assembly 524 via the flared width adjusting screw. The flared mounting bracket 5231 is driven to move horizontally on the flared base plate 522 by the flared width adjusting handwheel 527, so that the first flared assembly 523 and the second flared assembly 524 are relatively closer or farther apart, thereby adjusting the width of the packing channel 525 to adapt to changes in carton width.

[0144] The universal coupling 5234 is a telescopic universal coupling 5234; the upper guide plate mounting seat is connected to the flared mounting frame 5231 through a guide rail slider mechanism; a flared height adjusting handwheel 528 and a flared height adjusting screw are provided between the upper guide plate mounting seat and the flared mounting frame 5231; the flared height adjusting handwheel 528 is connected to the screw mounting seat through the flared height adjusting screw, and the upper guide plate mounting seat is driven to move horizontally on the flared mounting frame 5231 by the flared upper guide plate and the flared lower guide plate; the height of the packing channel 525 is adjusted by moving closer or further away from each other, so as to adapt to the change of carton height.

[0145] The tobacco stack loading mechanism 52 also includes a pallet assembly 529, which is located at the bottom of the loading channel 525. The pallet assembly 529 includes a pallet drive and a pallet body. The pallet drive is a lifting cylinder with a fixed end and a telescopic end. The fixed end of the pallet drive is fixed to the main frame 1, and the telescopic end of the pallet drive is connected to the pallet body. Raising the pallet body can support the tobacco stack pushed by the pusher plate, and lowering the pallet body can avoid the backward movement of the first flaring assembly 523 and the second flaring assembly 524.

[0146] The bottom forming mechanism 53 of the carton includes a front folding assembly 532, a rear folding assembly 533 and a bottom folding assembly 534.

[0147] The front folding assembly 532 includes a front folding mounting frame, a front folding lifting drive, a front folding plate, and a front folding plate flipping drive 431. The folding mounting frame is connected to the main frame 1 via a slider guide rail mechanism, and the front folding lifting drive is driven to the front folding mounting frame. The front folding lifting drive drives the front folding mounting frame to rise and fall. The front folding plate is hinged to the front folding mounting frame via a pivot, and the front folding plate flipping drive 431 is driven to the front folding plate. The front folding plate flipping drive 431 drives the front folding plate to flip, folding the front panel of the carton.

[0148] The rear folding assembly 533 includes a rear folding mounting frame, a rear folding plate, and a rear folding plate flipping drive 431; the rear folding plate is hinged to the rear folding mounting frame via a pivot, and the rear folding plate flipping drive 431 is connected to the rear folding plate 332 via a transmission connection; the rear folding plate is flipped by the rear folding plate flipping drive 431 to fold the rear panel of the carton.

[0149] The lower folding assembly 534 includes a lower folding plate and a lower folding plate flipping drive 431; the lower folding plate is hinged to the rear folding mounting frame via a pivot, and the lower folding plate flipping drive 431 is connected to the lower folding plate in a transmission manner; the lower folding plate is flipped by the lower folding plate flipping drive 431 to fold the lower carton pages.

[0150] The number of front folding components 532, rear folding components 533 and lower folding components 534 are all 2. The two front folding components 532, the two rear folding components 533 and the two lower folding components 534 are respectively set on both sides of the packing station A4 to realize the folding and forming of the carton pages on both sides.

[0151] The carton top forming mechanism 54 of this embodiment includes a top folding mounting frame 541 and a top folding telescopic component 542; the top folding mounting frame 541 is connected to the main frame 1 through the top folding telescopic component 542; the top folding telescopic component drives the top folding mounting frame 541 to extend into or out of the top of the packing station A4, avoiding the conveying channel for the lifting drive mechanism 6 to drive the upright cigarette box to rise.

[0152] The top forming mechanism 54 of the carton also includes an upper folding plate and an upper folding drive. The upper folding plate is hinged to the top folding mounting frame 541 via a pivot. The upper folding drive is connected to the upper folding plate in a transmission manner. The upper folding drive drives the upper folding plate to flip and fold the top of the carton.

[0153] There are two upper folding plates and two upper folding drive components. The two upper folding plates and the two upper folding drive components are respectively set at both ends of the top folding mounting frame 541 to realize the folding and forming of the upper box pages on both sides of the carton.

[0154] The top folding mounting bracket 541 is also provided with an upper guide plate 543, which provides a guiding function for the carton.

[0155] Based on the above mechanisms, the cigarette stack loading and folding forming device 5 of this embodiment is provided with a suction mechanism 51, a cigarette stack loading mechanism 52, a carton bottom forming mechanism 53, and a carton top forming mechanism 54 on the main frame 1. Each mechanism is independently fixed on the main frame 1. The suction mechanism 51 grabs the first carton blank in the carton warehouse 2 set on the material storage station A3 and moves it to the packing station A4. During the transfer of the carton blank, the carton bottom forming mechanism 53 guides the carton blank and unfolds it to form a cigarette stack filling space. The cigarette stack loading mechanism 52 is responsible for pushing the cigarette stack from the stacking station A2 into the carton, widening the carton pages on the packing side, and supporting the cigarette stack. The carton bottom forming mechanism 53 is responsible for providing folding forming function for the inner pages and the lower outer pages of the carton at the bottom of the carton after the cigarette stack enters the carton. The carton top forming mechanism 54 provides folding forming function for the upper outer page of the carton after the carton bottom forming mechanism 53 completes the carton page closing process. This process is repeated to automate the box-packing and sealing process, replacing manual box packing and folding, and improving production efficiency.

[0156] Please refer to Figure 24As shown, the lifting drive mechanism 6 of the vertical box-sealing machine in this embodiment includes a lifting frame 61, a lifting drive component 62, a lifting transmission component 63, and a lifting bracket 64. The lifting bracket 64 is vertically connected to the lifting frame 61 via a slider guide rail mechanism. The lifting frame 61 has a first support plate 641 and a second support plate 642. The first support plate 641 and the second support plate 642 are respectively used to support the bottom ends of the upright cigarette box, so as to drive the upright cigarette box to rise while avoiding interference with other components. The lifting drive component 62 is connected to the lifting frame 61 through the lifting transmission component 63. The lifting transmission component 63 is a sprocket mechanism, which drives the lifting frame 61 to translate between the packing station A4 and the lifting station A6 through the lifting drive component 62. Multiple proximity switches are arranged at various positions in the longitudinal direction of the lifting frame 61. They are responsible for controlling the operation of the lifting drive component 62, identifying the position of the first support plate 641 and the second support plate 642 at each station during the rising process, and the extreme positions of the vertical movement of the first support plate 641 and the second support plate 642.

[0157] Please refer to Figure 25-26 As shown, the electric sealing tape device 7 of the vertical carton sealing machine in this embodiment includes a carton head sealing mechanism 71 and a carton tail sealing mechanism 72; the carton head sealing mechanism 71 and the carton tail sealing mechanism 72 are respectively arranged on opposite sides of the sealing station A5; the carton head sealing mechanism is used to seal the carton head with tape, and the carton tail sealing mechanism is used to seal the carton tail with tape.

[0158] The box head sealing mechanism includes a tape supply assembly 711 and a sealing assembly 713. The tape supply assembly 711 includes a tape roller mounting plate 7111, a tape supply roller 7112, a tape conveying drive roller 7113, and a tape conveying drive component 7114. The tape roller mounting plate 7111 mainly serves as a support and connection, used to fix the box head sealing mechanism to the main frame 1. The end of the tape supply roller 7112 is rotatably connected to one side of the tape roller mounting plate 7111; the end of the tape conveying drive roller 7113 is rotatably connected to the tape roller mounting plate 7111, and the tape conveying drive component 7114 is drively connected to the tape conveying drive roller 7113. The tape conveying drive component 7114 is a geared motor, and the tape conveying drive component 7114 is fixed to the other side of the tape roller mounting plate 7111, with its output shaft connected to the tape conveying drive roller 7113.

[0159] In use, the sealing tape is wrapped around the glue supply roller 7112. The sealing tape is a type of sealing tape wound up. The sealing tape is wrapped around the glue delivery roller 7113 and extends to the sealing assembly 713. The sealing assembly 713 then seals the carton head with the tape, achieving automatic sealing. A glue delivery drive unit 7114 drives the glue delivery roller 7113 to rotate, providing power to the sealing tape in contact with it. This powers the sealing tape to the sealing assembly 713, which then attaches the sealing tape to the carton's hinge joint. Compared to the traditional method where the carton's movement pulls the sealing tape to generate power, by transmitting the power from the glue delivery drive unit 7114 to the sealing tape via the glue delivery roller 7113, the sealing tape is actively powered. This ensures smooth tape release, preventing uneven tension that could lead to poor adhesion or breakage, and significantly improving sealing efficiency.

[0160] Furthermore, the tape supply assembly 711 also includes a first guide roller 7115 and a second guide roller 7116, both of which are rotatably connected to the tape roller mounting plate 7111. The first guide roller 7115 and the second guide roller 7116 are respectively disposed on opposite sides of the active tape conveying roller 7113, and guide the sealing tape through the first guide roller 7115 and the second guide roller 7116, thereby increasing the contact area between the sealing tape and the surface of the active tape conveying roller 7113.

[0161] The surface of the active roller 7113 for conveying glue has a knurled surface, which is used to contact the sealing tape. The knurled surface can increase the friction between the active roller 7113 for conveying glue and the sealing tape.

[0162] By increasing the contact area and friction between the sealing tape and the surface of the conveying roller 7113, the power transmission efficiency of the conveying roller 7113 for the sealing tape is improved.

[0163] The tape supply assembly 711 in this embodiment further includes a tension roller 7117, a tensioning elastic element 7118, and a tensioning connecting plate 7119. The tensioning connecting plate 7119 is hinged to the tape roller mounting plate 7111. One end of the tensioning connecting plate 7119 is connected to the tape roller mounting plate 7111 via the tensioning elastic element 7118, and the other end is rotatably connected to the tension roller 7117. A first winding roller 7120 and a second winding roller 7121 are provided on both sides of the tension roller 7117. The sealing tape is sequentially wound around the first winding roller 7120, the tension roller 7117, and the second winding roller 7121 in the circumferential direction. The tensioning elastic element 7118 provides an elastic force that drives the tension roller 7117 away from the axis connecting the first winding roller 7120 and the second winding roller 7121, thereby adjusting the tension of the sealing tape during the conveying process and further ensuring the smooth release of the tape.

[0164] The tape roller mounting plate 7111 is provided with a tension sensor 7122 and a balance sensor 7123; the tension sensor 7122 is a proximity switch located near the tension roller 7117, and the position information of the tension roller 7117 is obtained through the proximity switch; the balance sensor 7123 is a diffuse reflection sensor located near the glue supply roller 7112, and the diffuse reflection sensor is used to obtain the balance information of the sealing film roll.

[0165] It also includes a tension control module and a low-load indicator module, both integrated into the main control system. The tension control module is signal-connected to the tension sensor 7122 and electrically connected to the tape conveying drive 7114. The tension control module controls the rotational speed of the tape conveying drive 7114 based on the feedback signal from the tension sensor 7122. The position of the tension roller 7117 is sensed by a proximity switch to determine the tension of the sealing tape, thereby accelerating or decelerating the rotation of the tape conveying drive 7114 to achieve flexible tape supply. The low-load indicator module is signal-connected to the low-load sensor 7123 and outputs a tape replacement alarm based on the feedback signal from the low-load sensor 7123. When the tape load is too low, the system triggers an alarm to prompt tape replacement.

[0166] The sealing assembly 713 in this embodiment includes a sealing substrate, a sealing mechanism frame, a sealing core support rod, a pressing core support rod, a sealing mechanism, a pressing mechanism, and a sealing component.

[0167] The sealing substrate mainly serves as a support and connector. The sealing core frame is fixed to one side of the sealing substrate. The sealing core support rod and the pressing core support rod are rotatably connected to the sealing core frame along the carton conveying direction. The sealing core and the pressing core are rotatably connected to the ends of the sealing core support rod and the pressing core support rod near the sealing station A5, respectively. The other ends of the sealing core support rod and the pressing core support rod are hinged by a linkage rod. This allows both the sealing core support rod and the pressing core support rod to rotate on the sealing core frame, driving the sealing core and the pressing core at their ends to extend or retract at the sealing station A5. An elastic element is provided between the sealing core support rod and the sealing core frame, providing an elastic force to drive the sealing core into the sealing station A5. The cutting element is elastically connected to the sealing core frame through a knife holder seat, and the cutting element extends to cut the sealing tape through the knife holder seat.

[0168] The sealing assembly 713 also includes box side guide plates. The two box side guide plates are respectively arranged on both sides of the sealing machine core frame. The box side guide plates guide the carton to make circumferential contact with the sealing machine core and the pressing machine core.

[0169] The box sealing mechanism 71 of this embodiment also includes an adjustment component 714, which includes an adjustment frame and an adjustment base plate. The adjustment frame is used to connect with the main frame 1 of the box sealing machine, and the adjustment base plate is slidably connected to the top of the adjustment frame. The adjustment base plate is used to connect with the sealing component 713.

[0170] The connection between the adjusting base plate and the adjusting frame is provided with a width adjusting handwheel 7141 and a width adjusting screw. The width adjusting screw is connected to the adjusting frame through a screw support seat. One end of the width adjusting screw is screwed to the adjusting base plate through a ball nut, and the other end is connected to the width adjusting handwheel 7141. The width adjusting handwheel 7141 drives the adjusting base plate to slide on the adjusting frame, so that the adjusting base plate moves closer to or away from the sealing station A5, thereby adjusting the sealing width position.

[0171] A locking element is provided at the connection between the width adjusting screw and the adjusting frame. The locking element locks the relative position of the width adjusting screw and the adjusting frame by means of a shaft clamping mechanism.

[0172] The sealing substrate is connected to the adjustment substrate via several guide rods; a height adjustment handwheel 7142 and a height adjustment screw are provided between the sealing substrate and the adjustment substrate. The height adjustment handwheel 7142 is connected to the sealing substrate via the height adjustment screw. The height adjustment handwheel 7142 drives the sealing substrate to move closer to or further away from the adjustment substrate to adjust the sealing height position.

[0173] The box sealing mechanism 71 also includes a box pressing assembly 715, which is located near the carton entry end of the packing station A4. The box pressing assembly 715 limits the carton pages and keeps the carton pages in a folded state.

[0174] The pressure chamber assembly 715 includes a pressure chamber base plate, a pressure chamber adjusting screw, and a pressure chamber adjusting handwheel 7151. The pressure chamber base plate is connected to the chamber head adjusting base plate via several guide rods. The pressure chamber adjusting screw is screwed to the adjusting base plate via a screw nut. The top end of the pressure chamber adjusting screw is connected to the pressure chamber base plate via a screw support seat, and the bottom end of the pressure chamber adjusting screw is connected to the pressure chamber adjusting handwheel 7151. The pressure chamber base plate is driven to move closer to or further away from the adjusting base plate by the pressure chamber adjusting handwheel 7151, thereby adjusting the height position of the pressure chamber.

[0175] A locking element is provided at the connection between the pressure box adjusting screw and the pressure box head adjusting base plate. The locking element locks the relative position of the pressure box adjusting screw and the adjusting base plate by means of a shaft clamping mechanism.

[0176] The pressure plate is provided with a box sheet pressure bar, which is used to limit the box sheet on the side of the carton so that the box sheet on the side of the carton is tightly attached to the carton body;

[0177] A first roller assembly 717 is provided on the pressing base plate. The first roller assembly 717 includes a first roller seat, a first unpowered roller and a roller drive component. The roller drive component has a fixed end and a telescopic end. The fixed end of the roller drive component is connected to the pressing base plate, and the telescopic end of the roller drive component is connected to the first roller seat. A plurality of the first unpowered rollers are linearly arrayed on the first roller seat. The first unpowered rollers are used to limit the side panel connection of the carton so that the side panel connection of the carton is tightly attached to the carton body.

[0178] The sealing assembly 713 also includes a second roller assembly 716, which includes a roller adjusting frame, a roller seat fixing plate, a second roller seat, and a second unpowered roller. The roller adjusting frame is fixed to the sealing machine core frame. The roller seat fixing plate is connected to the roller adjusting frame by means of a groove and fasteners, so that the roller seat fixing plate can slide on the roller adjusting frame. The second roller seat is fixed to the roller seat fixing plate, and a plurality of second unpowered rollers are linearly arrayed on the second roller seat. The second unpowered rollers are used to contact the outside of the carton and limit the outside of the carton.

[0179] The tail sealing mechanism 72 has the same structure as the head sealing mechanism 71. The two are positioned opposite each other on both sides of the sealing station A5 to automatically seal the sides of the carton with tape. The specific shape and fixed position of the tape roller mounting plate 7111 of the tail sealing mechanism 72 and the head sealing mechanism 71 can be adjusted according to the overall layout and clearance requirements of the carton sealing machine. This will be understood by those skilled in the art and will not be elaborated here.

[0180] In this embodiment, the electric sealing tape device 7 is installed on both sides of the carton conveying channel of the carton sealing machine by mounting the carton head sealing mechanism 71 and the carton tail sealing mechanism 72. The carton head sealing mechanism 71 and the carton tail sealing mechanism 72 are respectively equipped with a tape supply component 711 and a sealing component 713. The tape is powered by a tape delivery drive component 7114 and the power is transmitted to the tape through the tape delivery drive roller 7113, thereby providing power to the sealing tape. This ensures that the tape is released smoothly and avoids poor adhesion or breakage due to uneven tension, thus significantly improving the sealing efficiency.

[0181] Several winding rollers are set on the conveyor belt mounting plate 7111 to provide guidance for the conveyor belt to wind around; a tension roller 7117 is set, the end of which is rotatably connected to the conveyor belt mounting plate 7111 via a tensioning elastic element 7118, and the position of the tension roller 7117 is sensed by a tensioning sensor 7122 to determine the tension of the conveyor belt, thereby realizing the acceleration or deceleration control of the conveyor belt drive 7114 to achieve the purpose of flexible conveyor belt supply; the remaining amount of sealing conveyor belt is detected by a balance sensor 7123. When the balance is too low, the system will trigger an alarm prompt, and the conveyor belt will be replaced manually.

[0182] By installing the adjustment components 714 of the box head sealing mechanism 71 and the box tail sealing mechanism 72 on both sides of the packing station A4, the width adjustment handwheel 7141 and the height adjustment handwheel 7142 rotate the corresponding width adjustment screw assembly or height adjustment screw, so that the trapezoidal nut of the adjustment screw moves linearly on the trapezoidal screw. The self-lubricating graphite copper sleeves sleeved on each guide rod provide guidance and support, so that the relative displacement occurs between the adjustment frame, the adjustment base plate, and the sealing base plate connected by the trapezoidal nut and the guide rod, thereby realizing the adjustment of the sealing width position and the sealing height position to meet the usage conditions of various cigarette boxes. The carton pressing assembly 715 provides a guiding function for the carton as it enters the sealing station A5; the first roller assembly 717, controlled by a cylinder, moves away from the carton before it enters the working range of each carton pressing bar, facilitating its entry into the bar's working range, and moves closer to the carton after it enters the bar's working range, thus supporting the carton and preventing it from opening automatically; the side guide plate provides guidance during the carton's ascent while pressing the tape to prevent damage due to loose tape sealing; the second roller assembly 716, installed on the outside of the sealing machine frame, provides guidance and support for the unsealed side of the carton during the sealing assembly 713's application of the carton, ensuring smooth ascent and improving sealing quality.

[0183] Please refer to Figure 27 As shown, the roller conveyor 8 of the vertical box-sealing machine in this embodiment includes a roller mounting frame 83, a roller drive component, and electric rollers 84; the electric rollers 84 are rotatably connected to the roller mounting frame 83, and the electric rollers 84 are connected to the roller drive component via a synchronous pulley mechanism; the roller drive component drives the electric rollers 84 to rotate and convey the cigarette boxes; there is a gap between the electric rollers 84; the roller conveyor 8 also includes a reversing assembly 85, which includes a reversing mounting frame 851, a reversing lifting slide plate 852, a reversing lifting drive component 62, and a reversing belt pulley mechanism 853; the reversing... The mounting bracket 851 is fixed to the bottom of the roller mounting bracket 83. The reversing lifting slide plate 852 is slidably connected to the reversing mounting bracket 851. A plurality of reversing pulley mechanisms 853 are arranged on the reversing lifting slide plate 852. The reversing pulley mechanism can pass through the gap between the electric rollers 84. The conveying direction of the reversing pulley mechanism is set at an angle to the conveying direction of the electric rollers 84. The reversing lifting drive component 62 drives the reversing lifting slide plate 852 to rise and fall, causing the reversing pulley mechanism to extend or retract through the gap between the electric rollers 84, and driving the smoke box to output towards the emergency outlet 81.

[0184] Please refer to Figures 28-29As shown, the box-pushing mechanism 9 of the vertical box-sealing machine in this embodiment includes a box-pushing base plate 91, which is fixed to the bottom of the roller mounting frame 83. Two sliding plates 92 are connected to the box-pushing base plate 91 through a slider guide mechanism, and a box-pushing plate 93 is fixed on the sliding plates 92. A rodless cylinder is provided on the box-pushing base plate 91, and the sliding plates 92 of the rodless cylinder provide the sliding power. Proximity switches are respectively provided at both ends of the piston movement range of the rodless cylinder, and the position information is monitored by the proximity switches for system judgment. A hydraulic buffer 94 is provided on the side of the box-pushing base plate 91 near the roller conveyor 8. The hydraulic buffer 94 provides a buffer function for the end action of the box-pushing plate 93 on the sliding plate 92 to send the vertical cigarette box into the roller conveyor 8, so that the cigarette box is pushed smoothly into the roller conveyor 8.

[0185] Please refer to Figure 30 As shown, the sliding box-flipping mechanism 10 of the vertical box-sealing machine in this embodiment includes a box-flipping mounting frame 101, a box-flipping drive component 102, and a box-flipping rotating frame 103; the box-flipping mounting frame 101 is fixed to the bottom of the roller conveyor 8; the box-flipping rotating frame 103 includes a first support frame 1031 and a second support frame 1032, which can extend or retract through the gap between the electric roller 84 to lift both ends of the cigarette box; the box-flipping rotating frame 103 is connected to a sliding plate 92, the sliding plate... 92 is connected to the flip-box mounting frame 101 via a slider guide rail mechanism; the flip-box rotating frame 103 is hinged to the sliding plate 92, so that the flip-box rotating frame 103 can not only rotate on the flip-box mounting frame 101, but also translate on the flip-box mounting frame 101; the flip-box driving component 102 is connected to the flip-box rotating frame 103 in a transmission connection; the flip-box driving component 102 drives the flip-box rotating frame 103 to rotate relative to the flip-box mounting frame 101, thereby causing the tobacco box supported on the flip-box rotating frame 103 to flip from an upright state to a horizontal state.

[0186] Please refer to Figure 31 As shown, the emergency exit lifting roller machine 11 of the vertical box packing machine in this embodiment includes an emergency frame 111, an emergency drive component 112, a sprocket assembly 113, a lifting plate 114, and a roller bracket 115.

[0187] The emergency frame 111 is fixed to the main frame 1 by angle brackets, and provides installation space for other parts on the emergency exit lifting roller machine 11. The emergency drive component 112 is arranged at the bottom of the emergency frame 111, and the lifting plate 114 is connected to the emergency frame 111 through a slider guide mechanism. The emergency drive component 112 is connected to the lifting plate 114 through a sprocket assembly 113. The roller bracket 115 is fixed to the lifting plate 114. The power of the emergency drive component 112 is transmitted to the lifting plate 114 through the sprocket assembly 113, and the emergency frame 111 provides guidance and support for the up and down movement of the lifting plate 114. The lifting plate 114 supports the roller bracket 115, realizing the function of the emergency drive component 112 driving the roller bracket 115 to move up and down.

[0188] This embodiment provides a box sealing method, including the following steps:

[0189] Provides a vertical cigarette packing and sealing system as described in this embodiment;

[0190] Filling steps: The feeding trolley delivers a tray of box blanks to the automatic pallet replacement device 12; the box-moving robot 13 identifies the box blanks on the tray and places them one by one into the carton warehouse 2; after the box blanks on the tray are used up, the box-moving robot 13 sends a material call signal and an empty tray switching signal to the central control system.

[0191] Stacking steps: Flat cigarette packs are received by the cigarette pack inlet conveyor belt 3 and stacked on the inlet conveyor belt to form a flat cigarette pack layer; the flat cigarette pack layer is lifted layer by layer into the stacking station A1 by the automatic stacking mechanism 41 to form a flat cigarette pack.

[0192] The stacking process is as follows: The flat tobacco stack is transferred to the flat rotating frame 432 by the first-level pushing mechanism 42. The flipping drive 431 drives the rotating frame 432 to switch to the upright position, so that the flat tobacco stack is flipped into an upright tobacco stack and the upright tobacco stack is positioned at the pushing station A2.

[0193] Packing and folding steps: The box suction mechanism 51 grabs the box blank in the carton warehouse 2, unfolds the box blank into an upright carton, and positions the upright carton at the packing station A4; the cigarette stack feeding mechanism 52 pushes the upright cigarette stack at the stacking station A2 into the upright carton; the bottom forming mechanism 53 and the top forming mechanism 54 fold the two sides of the carton to close, forming an upright cigarette box;

[0194] Lifting and sealing steps: The lifting drive mechanism 6 transports the upright cigarette box from the packing station A4 through the sealing station A5 to the lifting station A6. During the process of the upright cigarette box passing through the sealing station A5, the electric sealing tape device 7 seals the two sides of the upright cigarette box.

[0195] Pushing box procedure: The pushing box mechanism 9 pushes the upright smoke box from the lifting station A6 into the roller conveyor 8;

[0196] Emergency output procedure: The roller conveyor 8 sends the upright smoke box from the emergency outlet 81 into the emergency outlet lifting roller machine 11, and the emergency outlet lifting roller machine 11 lowers the upright smoke box to the manual handling height.

[0197] The turning process is as follows: Roller conveyor 8 transports the upright cigarette box through the turning station A7, and sliding turning mechanism 10 turns the upright cigarette box into a horizontal cigarette box at the turning station A7 for output.

[0198] Elevated conveying steps: Roller conveyor 8 directly feeds the horizontal smoke box into the elevated conveyor line from the downstream docking port 82, and then transports it to the preset position via the elevated conveyor line.

[0199] This embodiment of the vertical cigarette packing and sealing system adopts a different packaging method from the current mainstream, transforming the horizontal packaging method into a vertical one. This reduces the footprint of the packaging machine and allows for direct connection between the packaging machine and the packaging machine. It reforms the current environment where cigarette packs are transported remotely from the packaging area to the packaging area via an overhead conveyor line. The direct connection between the packaging machine and the packaging machine not only prevents scratches on the cigarette packs during long-distance transport but also avoids differences in appearance quality due to varying transport distances. Furthermore, converting the overhead conveyor system for cigarette packs to an overhead conveyor system for cigarette boxes reduces the overall material flow in the workshop. Secondly, the central control system controls the box-moving robot 13 to perform functions such as automatic feeding, automatic material calling, and automatic switching of cigarette box outlets, greatly freeing up workers, reducing their fatigue and workload, and improving the efficiency of the production process.

[0200] The improvements to the vertical cigarette packing and sealing system in this embodiment offer the following advantages:

[0201] Reduce labor intensity: The use of a system for loading blanks into boxes replaces manual processes, improving work efficiency, reducing labor input, and lowering the labor intensity of operators;

[0202] Small footprint: The system has a compact and innovative structural design with a vertical packaging box layout, which reduces the space occupied on the ground.

[0203] Reduced investment costs: simpler structure, lower investment, and easier maintenance;

[0204] Reduce logistics flow: Change the transportation of cigarettes from cartons to boxes, which significantly reduces logistics flow;

[0205] Improve production efficiency: Use automated equipment to replace manual operation and reduce the possibility of production stoppages and maintenance caused by failures in the overhead cigarette conveyor line.

[0206] It is important to emphasize that the aforementioned vertical cigarette packing and sealing system is a highly integrated automated system specifically designed for cigarette factories. It integrates multiple functions, including automatic box blank supply, automatic packing, automatic sealing, and automatic box conveying. It can automatically feed box blanks, automatically open, form, and seal cartons, and automatically stack and pack cigarettes. It can replace manual feeding in the packing and sealing process of tobacco factory packaging workshops, automatically completing tasks such as stacking and dismantling, material feeding, and recovery of incorrect box blanks. It is a highly efficient and integrated automated solution. Its application is not limited to cigarette factory production environments; it can also be widely used in other industries for automatic packing, sealing, feeding, and conveying. It provides a more efficient and convenient production environment, realizes a systematic process flow, and provides safety protection for equipment and operators, contributing to improved production efficiency and enhanced safety.

[0207] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A vertical cigarette packing and sealing system, characterized in that, The vertical carton sealing machine includes a main frame, a carton warehouse, a cigarette inlet belt conveyor, an automatic cigarette stacking and turning device, a cigarette stack boxing and folding device, a lifting drive mechanism, an electric sealing belt device, a roller conveyor, a box pushing mechanism, a sliding box turning mechanism, and an emergency outlet lifting roller conveyor. The main frame has a stacking station, a pushing station, a storage station, a boxing station, a sealing station, a lifting station, and a box-flipping station. The stacking station is located on one side of the pushing station, the boxing station is located between the pushing station and the storage station, the lifting station is located above the boxing station, the sealing station is located between the boxing station and the lifting station, and the lifting station is located on one side of the box-flipping station. The cardboard box storage area is located at the material storage station; the cigarette inlet conveyor belt is connected to the automatic cigarette stacking and flipping device, which is located between the stacking station and the pushing station; the cigarette stack box-entry and folding device is located at the box-packing station; the lifting drive mechanism is vertically arranged and connects the box-packing station and the lifting station; the electric sealing belt device is located at the box-sealing station; the roller conveyor is connected to the lifting station, with an emergency outlet and a downstream connection interface formed at both ends of the roller conveyor, and the box-flipping station is located between the lifting station and the downstream connection interface; the box-pushing mechanism is located at the lifting station; the emergency outlet lifting roller is located at the emergency outlet; and the sliding box-flipping mechanism is located at the box-flipping station.

2. The vertical cigarette packing and sealing system according to claim 1, characterized in that, It also includes a central control system, an automatic replacement device, and a box-moving robot; the central control system is connected to the automatic replacement device, the box-moving robot, and the vertical box-sealing machine via signals. The automatic replacement device has an upper layer and a lower layer. The upper layer of the automatic replacement device is used to receive the blank pallet, and the automatic replacement device can transfer the empty pallet to the lower layer of the automatic pallet replacement device after the blank is used. The box-moving robot is used to identify box blanks on the pallet and place them one by one into the carton warehouse; after the box blanks on the pallet are used, the box-moving robot can send a material call signal and an empty pallet switching signal to the central control system.

3. The vertical cigarette packing and sealing system according to claim 2, characterized in that, The automatic stacking and flipping device for cigarette packs includes an automatic stacking mechanism, a primary stacking mechanism, and a stack flipping mechanism. The automatic stacking mechanism is installed at the stacking station. The automatic stacking mechanism is used to receive the flat cigarette packs sent by the inlet belt conveyor and stack the flat cigarette packs in the stacking station to form a flat cigarette stack. The primary stacking mechanism is used to transfer the flat tobacco stacks to the tobacco stack flipping mechanism. The tobacco stack flipping mechanism includes a flipping drive and a rotating frame. The rotating frame can switch between a flat state and an upright state. The flat tobacco stack is received by the rotating frame in the flat state. The flipping drive drives the rotating frame to switch to the upright state, so that the flat tobacco stack is flipped into an upright tobacco stack, and the upright tobacco stack is positioned at the stacking station.

4. A vertical cigarette packing and sealing system according to claim 3, characterized in that, The tobacco stack flipping mechanism includes a stack flipping mounting frame; The rotating frame has a top plate, a bottom plate, and a side plate. A rotating arm is provided between the bottom plate and the side plate. The rotating arm is hinged to the stacking mounting frame via a rotating shaft, so that the rotating frame can rotate on the stacking mounting frame. The flipping drive is connected to the stacking mounting frame. The flipping drive has an output end, which is connected to the rotation shaft of the rotating arm via a swing arm. The rotating shaft is driven to rotate by the flipping drive, thereby switching the rotating frame between a flat state and an upright state. The rotating frame has a push-in port and a push-out port on opposite sides; the rotating frame also includes a first blocking flap, a first blocking drive component, a second blocking flap, and a second blocking drive component. The first blocking flap is hinged to the top plate of the rotating frame, and the first blocking drive is connected to the top plate of the rotating frame. The first blocking drive has an output end, which is connected to the first blocking flap via a swing arm. The second blocking flap is hinged to the bottom plate of the rotating frame, and the second blocking drive is connected to the bottom plate of the rotating frame. The second blocking drive has an output end, which is connected to the second blocking flap via a swing arm. The first and second blocking drives respectively drive the first and second blocking flaps to rotate, opening or closing the push-out port of the rotating frame.

5. A vertical cigarette packing and sealing system according to claim 1, characterized in that, The tobacco stack feeding and folding forming device includes a box suction mechanism, a tobacco stack feeding mechanism, a bottom forming mechanism for the carton, and a top forming mechanism for the carton. The box suction mechanism is located between the packing station and the storage station. The box suction mechanism is used to obtain the box blanks in the carton warehouse, unfold the box blanks into upright cartons, and position the upright cartons to the packing station. The tobacco stack loading mechanism is located between the stacking station and the packing station. The tobacco stack loading mechanism is used to push the upright tobacco stacks at the stacking station into the upright cartons. The bottom forming mechanism of the carton is located at the bottom of the packing station, and the top forming mechanism of the carton is located at the top of the packing station, for closing and forming the openings on both sides of the carton.

6. A vertical cigarette packing and sealing system according to claim 5, characterized in that, The suction box mechanism includes a box-dragging assembly and an adsorption assembly; the box-dragging assembly is used to drive the adsorption assembly to move between the storage station and the packing station; the adsorption assembly includes a suction cup mounting plate, and the suction cup mounting plate is provided with a plurality of vacuum suction cups on the side facing the storage station. The bottom forming mechanism of the carton includes a forming plate, which is disposed between the storage station and the packing station; the two ends of the forming plate respectively form a supporting end and a forming end, the forming end is disposed on one side of the storage station, and the forming end has an arc-shaped guide surface; the supporting end is disposed at the bottom of the packing station and is used to support the unfolded upright carton. The top forming mechanism of the carton includes a top folding mounting frame and a top folding telescopic component; The top folding mounting bracket is connected to the main frame via a top folding telescopic component; The top folding telescopic component drives the top folding mounting bracket to extend into or out of the top of the packing station.

7. A vertical cigarette packing and sealing system according to claim 2, characterized in that, The electric sealing tape device includes a box head sealing mechanism and a box tail sealing mechanism; the box head sealing mechanism and the box tail sealing mechanism are respectively arranged on opposite sides of the sealing station; the box head sealing mechanism is used to seal the box head with tape, and the box tail sealing mechanism is used to seal the box tail with tape. The box head sealing mechanism includes a tape supply assembly and a sealing assembly. The tape supply assembly includes a tape roller mounting plate, a tape supply roller, a tape conveying drive roller, and a tape conveying drive component. The tape supply roller is rotatably connected to the tape roller mounting plate. The tape conveying drive roller is rotatably connected to the tape roller mounting plate, and the tape conveying drive component is drively connected to the tape conveying drive roller. The glue supply roller is fitted with a sealing film roll, which has a sealing tape. The sealing tape extends to the sealing assembly after circumferentially contacting the glue supply drive roller. The glue supply drive unit drives the glue supply drive roller to rotate, supplying the sealing tape to the sealing assembly. The sealing assembly then attaches the sealing tape to the joint of the carton's sheet.

8. A vertical cigarette packing and sealing system according to claim 2, characterized in that, The tape supply assembly further includes a first guide roller and a second guide roller, both of which are rotatably connected to the tape roller mounting plate. The first guide roller and the second guide roller are respectively disposed on opposite sides of the tape conveying drive roller. The surface of the tape conveying drive roller is formed with a knurled surface, which is used to contact the sealing tape. The tape supply assembly further includes a tension roller, a tensioning elastic element, and a tensioning connecting plate. The tensioning connecting plate is hinged to the tape roller mounting plate. One end of the tensioning connecting plate is connected to the tape roller mounting plate via the tensioning elastic element, and the other end is rotatably connected to the tension roller. A first wrapping roller and a second wrapping roller are provided on both sides of the tension roller. The sealing tape is sequentially wrapped around the first wrapping roller, the tension roller, and the second wrapping roller in the circumferential direction. The tensioning elastic element provides an elastic force that drives the tension roller away from the line connecting the axes of the first and second wrapping rollers. The tape roller mounting plate is provided with a tension sensor, which is used to obtain the position information of the tension roller; the tape roller mounting plate is also provided with a balance sensor, which is used to obtain the balance information of the sealing film roll. The central control system includes a tension control module and a remaining film indicator module; the tension control module is signal-connected to the tension sensor; the tension control module is electrically connected to the film conveying drive, and the tension control module controls the rotational speed of the film conveying drive based on the feedback signal from the tension sensor; the remaining film indicator module is signal-connected to the remaining film sensor; the remaining film indicator module outputs a film replacement alarm based on the feedback signal from the remaining film sensor.

9. A vertical cigarette packing and sealing system according to claim 1, characterized in that, The lifting drive mechanism includes a lifting frame, a lifting drive component, a lifting transmission component, and a lifting bracket; The lifting bracket is slidably connected to the lifting frame. The lifting frame has a first support plate and a second support plate, which are respectively used to lift the bottom ends of the upright cigarette box. The lifting drive is connected to the lifting frame through a lifting transmission component, and drives the lifting frame to translate between the packing station and the lifting station. The roller conveyor includes a roller mounting frame, a roller drive component, and electric rollers. The electric rollers are rotatably connected to the roller mounting frame and are connected to the roller drive component via a synchronous pulley mechanism. The roller drive component drives the electric rollers to rotate and convey the smoke box. There is a gap between the electric rollers. The roller conveyor also includes a reversing assembly, which includes a reversing mounting frame, a reversing lifting slide plate, a reversing lifting drive component, and a reversing pulley mechanism. The reversing mounting frame is fixed to the bottom of the roller mounting frame, the reversing lifting slide plate is slidably connected to the reversing mounting frame, and several reversing pulley mechanisms are disposed on the reversing lifting slide plate. The reversing pulley mechanism can pass through the gap between the electric rollers, and the conveying direction of the reversing pulley mechanism is angled to the conveying direction of the electric rollers. The reversing lifting drive component drives the reversing lifting slide plate to rise and fall, causing the reversing pulley mechanism to extend or retract through the gap between the electric rollers, thus driving the smoke box to be output towards the emergency outlet. The sliding box-flipping mechanism includes a box-flipping mounting frame, a box-flipping drive component, and a box-flipping rotating frame. The box-flipping mounting frame is fixed to the bottom of the roller conveyor. The box-flipping rotating frame includes a first support frame and a second support frame, which can extend or retract through the gap between the electric rollers to support both ends of the cigarette box. The box-flipping rotating frame is hinged to the box-flipping mounting frame, and the box-flipping drive component is driven to the box-flipping rotating frame. The box-flipping drive component drives the box-flipping rotating frame to rotate relative to the box-flipping mounting frame, thereby causing the cigarette box supported on the box-flipping rotating frame to flip from an upright state to a horizontal state.