A kind of oil removal agent finished product anti-settling storage tank
Patent Information
- Application Number
- CN202522480911.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-21
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-21
AI Technical Summary
气力搅拌通过底部曝气产生扰动,虽结构简单,但对于高粘度或已初步板结的沉淀物搅动能力有限,且存在引入空气加速产品氧化变质的风险;而传统的顶入式或侧入式机械搅拌器,长期运行维护成本高,且搅拌流场易在罐底边缘形成搅拌死区,无法彻底解决沉淀问题,影响除油剂成品存储效果
[0014]本实用新型通过循环泵将罐底液体泵入环形箱并经多个高压喷头形成高速射流,能对罐内沉积物进行全方位冲击搅动,有效防止固体颗粒沉降板结;同时配合电机驱动的刮板组件,能对锥形底部的沉淀物进行机械刮扫,与流体搅拌形成协同作用,消除搅拌死区。该集成化设计兼具流体搅拌与机械清理的双重优势,不仅防沉降效果显著提升,且运行可靠、维护简便,有效保障了除油剂成品在存储期间的均匀性与稳定性,提高了除油剂成品存储效果。
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Figure CN224882764U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of storage equipment technology, specifically relating to a degreasing agent finished product anti-settling storage tank. Background Technology
[0002] In metal processing, industrial cleaning and other fields, degreasing agents are a commonly used chemical product. Their finished products are mostly suspension systems containing a variety of surfactants, alkalis and functional additives. During static storage, solid particles are very likely to settle due to gravity, resulting in stratification and uneven concentration. This not only seriously affects the product's performance, but may also harden into a solid sediment layer, clogging the discharge pipe and causing difficulties in emptying and product waste.
[0003] Currently, the industry commonly uses pneumatic or mechanical agitation to alleviate sedimentation problems. Pneumatic agitation generates disturbance through bottom aeration, and although its structure is simple, its ability to agitate high-viscosity or partially agglomerated sediments is limited, and there is a risk of introducing air to accelerate product oxidation and deterioration. Traditional top-entry or side-entry mechanical agitators have high long-term operation and maintenance costs, and the agitation flow field is prone to forming a dead zone at the bottom edge of the tank, which cannot completely solve the sedimentation problem and affects the storage effect of the degreasing agent. Utility Model Content
[0004] The purpose of this utility model is to provide a new type of storage tank for degreasing agent finished product to prevent sedimentation, so as to achieve efficient and comprehensive anti-settling, reliable operation and easy maintenance.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A degreasing agent finished product anti-settling storage tank includes: a tank body, a fixing plate fixedly installed on the outer wall of the tank body, a support assembly connected to the fixing plate, a feed inlet opened at the top of the tank body, a conical bottom of the tank body, a cleaning assembly provided at the bottom of the tank body, and a circulation mechanism provided on the tank body;
[0007] The circulation mechanism includes a circulation pump, with a feed pipe fixedly installed at the feed inlet of the circulation pump. The end of the feed pipe away from the circulation pump is fixedly connected to the bottom of the tank. The discharge pipe is fixedly installed at the discharge outlet of the circulation pump, with a discharge assembly connected to the end of the discharge pipe away from the circulation pump.
[0008] Preferably, the discharge assembly includes an annular box fixedly installed at the top of the tank body, the end of the discharge pipe passing through the top of the tank body and fixedly connected to the outer wall of the annular box, and multiple high-pressure nozzles fixedly installed at the bottom of the annular box.
[0009] Preferably, the support assembly includes a support frame fixedly sleeved on the outer wall of the tank, the fixed plate and the support frame are fixedly connected by multiple fixing bolts, multiple support rods are fixedly installed at the bottom of the support frame, and the circulation pump is fixedly installed at the top of the support frame.
[0010] Preferably, the cleaning assembly includes a rotating rod rotatably disposed inside the tank body, the top and bottom of the rotating rod being rotatably connected to the top and bottom of the tank body respectively, and two symmetrically arranged scrapers being fixedly disposed at the bottom of the rotating rod by a plurality of connecting rods, the two scrapers being inclined and adapted to the bottom of the tank body.
[0011] Preferably, a motor is fixedly installed on the top of the tank, and an output shaft is fixedly installed at the output end of the motor. The bottom of the output shaft passes through the top of the tank and is fixedly connected to the top of the rotating rod.
[0012] Preferably, a sealing cover is threadedly connected to the inlet, a discharge pipe is fixedly installed at the bottom of the tank, and control valves are installed on the inlet pipe, the outlet pipe, and the discharge pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention utilizes a circulating pump to pump liquid from the bottom of the tank into an annular chamber, where it is then sprayed through multiple high-pressure nozzles to form a high-speed jet. This jet effectively impacts and agitates the sediment within the tank, preventing solid particles from settling and caking. Simultaneously, a motor-driven scraper assembly mechanically scrapes away sediment at the conical bottom, working in synergy with fluid agitation to eliminate dead zones. This integrated design combines the advantages of both fluid agitation and mechanical cleaning, significantly improving the anti-settling effect, ensuring reliable operation, and simplifying maintenance. It effectively guarantees the uniformity and stability of the degreasing agent during storage, thus enhancing the overall storage performance of the degreasing agent. Attached Figure Description
[0015] Figure 1 This is one of the perspective views of this utility model;
[0016] Figure 2 This is a second perspective view of the present utility model;
[0017] Figure 3 This is the third perspective view of the present utility model;
[0018] Figure 4 This is a cross-sectional view of the tank body in this utility model;
[0019] In the diagram: 1. Tank body; 2. Fixing plate; 3. Support frame; 4. Support rod; 5. Circulating pump; 6. Annular box; 7. Discharge pipe; 8. Annular box; 9. High-pressure nozzle; 10. Rotating rod; 11. Connecting rod; 12. Scraper; 13. Motor; 14. Output shaft; 15. Sealing cover plate; 16. Discharge pipe; 17. Control valve. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1:
[0022] Please see Figure 1 - Figure 4 As shown, a degreasing agent finished product anti-settling storage tank includes: a tank body 1, a fixing plate 2 fixedly installed on the outer side wall of the tank body 1, a support component connected to the fixing plate 2, a feed inlet opened at the top of the tank body 1, a cone-shaped bottom of the tank body 1, a cleaning component provided at the bottom of the tank body 1, and a circulation mechanism provided on the tank body 1.
[0023] The circulation mechanism includes a circulation pump 5, a feed pipe 6 is fixedly installed at the feed inlet of the circulation pump 5, the end of the feed pipe 6 away from the circulation pump 5 is fixedly connected to the bottom of the tank 1, and a discharge pipe 7 is fixedly installed at the discharge outlet of the circulation pump 5, the end of the discharge pipe 7 away from the circulation pump 5 is connected to a discharge component.
[0024] The discharge assembly includes an annular box 8 fixedly installed at the top of the tank 1, the end of the discharge pipe 7 passing through the top of the tank 1 and fixedly connected to the outer wall of the annular box 8, and multiple high-pressure nozzles 9 fixedly installed at the bottom of the annular box 8.
[0025] As can be seen from the above, the liquid that is easy to settle at the bottom of the tank 1 is sucked in through the feed pipe 6 by the circulating pump 5, and after being pressurized, it is transported to the annular box 8 through the discharge pipe 7. Finally, multiple high-pressure nozzles 9 set at the bottom of the annular box 8 form multiple high-speed jets that are sprayed into the tank 1. This design allows the liquid energy to be released in a concentrated manner through the high-pressure nozzles 9, forming a dense jet network covering the entire cross-section of the tank 1, which generates a strong impact and entrainment effect on the solid particles deposited at the bottom of the cone.
[0026] Specifically, regarding the cleaning assembly mentioned above, the cleaning assembly includes a rotating rod 10 rotatably disposed inside the tank 1. The top and bottom of the rotating rod 10 are rotatably connected to the top and bottom of the tank 1, respectively. Two symmetrically arranged scrapers 12 are fixedly disposed at the bottom of the rotating rod 10 through multiple connecting rods 11. The two scrapers 12 are inclined and adapted to the bottom of the tank 1.
[0027] A motor 13 is fixedly installed on the top of the tank body 1, and an output shaft 14 is fixedly installed at the output end of the motor 13. The bottom of the output shaft 14 passes through the top of the tank body 1 and is fixedly connected to the top of the rotating rod 10.
[0028] As can be seen from the above, the motor 13 drives the rotating rod 10 to rotate through the output shaft 14, which in turn drives the two inclined scrapers 12, which are fixedly connected by the connecting rod 11, to move in a circular motion along the bottom of the tank 1. The inclined scrapers 12 fit perfectly with the conical bottom surface, which can continuously scrape the sediment in the edge area towards the center area, effectively eliminating the dead zone problem of mechanical stirring. The high-speed jet generated by the circulation mechanism and the mechanical scraping performed by the cleaning component form a synergistic effect in this process. The scrapers 12 push the sediment at the edge towards the center, while the high-pressure jet impacts and suspends the concentrated sediment. The two work together to achieve three-dimensional and dead-angle-free cleaning of the sediment at the bottom of the tank.
[0029] Example 2:
[0030] A sealing cover plate 15 is threadedly connected to the inlet, and a discharge pipe 16 is fixedly installed at the bottom of the tank body 1. Control valves 17 are installed on the inlet pipe 6, the outlet pipe 7 and the discharge pipe 16.
[0031] The support assembly includes a support frame 3 fixedly sleeved on the outer wall of the tank 1. The fixed plate 2 and the support frame 3 are fixedly connected by multiple fixing bolts. Multiple support rods 4 are fixedly installed at the bottom of the support frame 3. The circulation pump 5 is fixedly installed at the top of the support frame 3.
[0032] As can be seen from the above, in this embodiment, the support assembly achieves stable fixation of the tank 1 through the bolt connection between the support frame 3 and the fixing plate 2, and at the same time provides a reliable installation platform for the circulating pump 5;
[0033] The threaded sealing cover 15 at the feed inlet ensures the airtightness of the storage process, preventing contaminants from entering and product volatilization. It should be noted that the tank 1 is equipped with existing technical structures such as a breather valve, a level gauge, and a sampling tube, which are not shown in the figure.
[0034] The control valves 17 installed on the feed pipe 6, discharge pipe 7 and discharge pipe 16 enable independent control of each passage of the system: when anti-settling operation is required, the control valves 17 on the feed pipe 6 and discharge pipe 7 are opened, the control valve 17 on the discharge pipe 16 is closed, and the circulation pump 5 is started to achieve liquid circulation.
[0035] When finished products need to be discharged, the control valve 17 on the discharge pipe 7 is closed, and the control valve 17 on the discharge pipe 16 is opened. The circulation pump 5 can then act as a conveying pump to discharge the finished products through the discharge pipe 16. This pipeline design enables the circulation pump 5 to have both anti-settling stirring and finished product conveying functions, improving equipment utilization and ease of operation. The reasonable arrangement of the support rods 4 ensures the structural stability and safety of the entire storage tank during operation.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A degreasing agent finished product anti-settling storage tank, characterized in that, include: Tank (1), a fixing plate (2) is fixedly installed on the outer side wall of the tank (1), the fixing plate (2) is connected to a support component, the top of the tank (1) is provided with a feed port, the bottom of the tank (1) is conical, the bottom of the tank (1) is provided with a cleaning component, and the tank (1) is provided with a circulation mechanism; The circulation mechanism includes a circulation pump (5), a feed pipe (6) is fixedly provided at the feed inlet of the circulation pump (5), the end of the feed pipe (6) away from the circulation pump (5) is fixedly connected to the bottom of the tank (1), and a discharge pipe (7) is fixedly provided at the discharge outlet of the circulation pump (5), and a discharge component is connected at the end of the discharge pipe (7) away from the circulation pump (5).
2. The anti-settling storage tank for degreasing agent product according to claim 1, characterized in that: The discharge assembly includes an annular box (8) fixedly installed at the top of the tank (1), the end of the discharge pipe (7) passes through the top of the tank (1) and is fixedly connected to the outer wall of the annular box (8), and multiple high-pressure nozzles (9) are fixedly installed at the bottom of the annular box (8).
3. The anti-settling storage tank for degreasing agent product according to claim 1, characterized in that: The support assembly includes a support frame (3) fixedly sleeved on the outer wall of the tank (1), the fixed plate (2) and the support frame (3) are fixedly connected by multiple fixing bolts, multiple support rods (4) are fixedly installed at the bottom of the support frame (3), and the circulating pump (5) is fixedly installed at the top of the support frame (3).
4. The anti-settling storage tank for degreasing agent product according to claim 1, characterized in that: The cleaning assembly includes a rotating rod (10) rotatably disposed inside the tank (1). The top and bottom of the rotating rod (10) are rotatably connected to the top and bottom of the tank (1), respectively. The bottom of the rotating rod (10) is fixedly provided with two symmetrically arranged scrapers (12) through multiple connecting rods (11). The two scrapers (12) are inclined and adapted to the bottom of the tank (1).
5. The anti-settling storage tank for degreasing agent product according to claim 4, characterized in that: A motor (13) is fixedly installed on the top of the tank (1), and an output shaft (14) is fixedly installed at the output end of the motor (13). The bottom of the output shaft (14) passes through the top of the tank (1) and is fixedly connected to the top of the rotating rod (10).
6. The anti-settling storage tank for degreasing agent product according to claim 1, characterized in that: A sealing cover plate (15) is threadedly connected to the feed inlet, and a discharge pipe (16) is fixedly installed at the bottom of the tank (1). Control valves (17) are installed on the feed pipe (6), discharge pipe (7) and discharge pipe (16).