Full-automatic stacking equipment for ultraviolet light curing hose
Patent Information
- Application Number
- CN202522387651.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0003]本实用新型的目的在于提供一种紫外光固化软管全自动叠料设备,通过叠料机构与限位机构,解决了现有的设备在收集紫外光固化软管时由于紫外光固化软管向收集箱处输送会导致因自重而向下掉落至收集箱中,在紫外光固化软管掉落时会出现紫外光固化软管散乱成一团,从而导致操作人员后续使用麻烦,影响工作效率的问题
1、本实用新型通过设置了圆杆与滚轴,在固定框移动时会带着左侧的凹槽板在左侧的固定杆上滑动,然后左侧的凹槽板会带着两个滚轴移动,同时滚轴会带着右侧的凹槽板在右侧的固定杆上滑动,然后当两个滚轴移动时会带着软管来回移动,在软管移动时软管会一层一层地铺设在收集箱的底部,实现了均匀叠料,在软管输送时可以将软管分层堆叠在收集箱内,防止软管输送时出现散乱堆积,方便操作人员对软管进行收纳以及转运处理。
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Figure CN224882859U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ultraviolet curing tube stacking technology, and in particular relates to a fully automatic ultraviolet curing tube stacking equipment. Background Technology
[0002] Ultraviolet (UV) curing is a technology that rapidly cures coatings or adhesives by irradiating them with an ultraviolet (UV) light source. Compared to traditional thermal or chemical curing, UV curing offers advantages such as faster curing speed, lower energy consumption, and environmental friendliness. UV curing equipment is widely used in coatings, adhesives, inks, and other fields, and can form a uniform cured layer on various material surfaces. This equipment is specifically designed for automating the stacking process after the production of UV-curable tubing. Its core function is to automatically stack, align, and rewind UV-curable tubing through mechanical structure and intelligent control. Existing equipment often results in UV-curing tubing falling into the collection box due to its own weight during transport. This causes the tubing to scatter and become tangled, leading to inconvenience for operators and reduced work efficiency. Therefore, we propose a fully automatic UV-curing tubing stacking device. Utility Model Content
[0003] The purpose of this utility model is to provide a fully automatic stacking device for UV curing tubes. Through the stacking mechanism and the limiting mechanism, it solves the problem that in existing equipment, when collecting UV curing tubes, the tubes will fall into the collection box due to their own weight. When the tubes fall, they will scatter into a tangled mess, which will cause trouble for operators and affect work efficiency.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a fully automatic stacking device for ultraviolet curing hoses, including a base plate, a conveyor fixedly connected to the top outer wall of the base plate, a plurality of sliding grooves opened on the inner wall of the base plate, a collection box slidably connected to the inner wall of the sliding grooves, and a stacking mechanism provided on the outer wall of the base plate. The stacking mechanism includes a motor frame, the outer wall of which is fixedly connected to the outer wall of the base plate. A controller is fixedly connected to the outer wall of the motor frame. A first motor is fixedly connected to the inner wall of the motor frame. A rotating shaft is fixedly connected to the bottom output end of the first motor via a coupling. A mounting plate is fixedly connected to the outer wall of the rotating shaft on the side away from the first motor. A round rod is fixedly connected to the outer wall of the mounting plate. Several fixing plates are fixedly connected to the top outer wall of the base plate. A fixing rod is fixedly connected to the outer wall of the fixing plate. A grooved plate is slidably connected to the outer wall of the fixing rod.
[0005] Furthermore, a fixing frame is fixedly connected to the outer wall of the grooved plate on the left side near the mounting plate. The inner wall of the fixing frame is slidably connected to the outer wall of the round rod. Several rollers are rotatably connected to the inner wall of the grooved plate. A camera is fixedly connected to the bottom outer wall of the grooved plate on the left side. A limit mechanism is provided on the top outer wall of the conveyor.
[0006] Furthermore, the limiting mechanism includes a mounting frame, the outer wall of which is fixedly connected to the top outer wall of the conveyor.
[0007] Furthermore, a threaded rod is rotatably connected to the inner wall of the mounting bracket, and a threaded block is threadedly connected to the outer wall of the threaded rod.
[0008] Furthermore, a number of rotating rods are fixedly connected to the bottom outer wall of the threaded block, and a connecting rod is rotatably connected to the outer wall of the rotating rod.
[0009] Furthermore, a transmission rod is rotatably connected to the inner wall of the end of the connecting rod away from the rotating rod, and a support plate is fixedly connected to the outer wall of the transmission rod near the bottom plate. The inner wall of the support plate is provided with several circular grooves.
[0010] Furthermore, a limiting rod is slidably connected to the inner wall of the circular groove, and the outer wall of the limiting rod is fixedly connected to the inner wall of the mounting bracket.
[0011] Furthermore, a baffle is fixedly connected to the bottom outer wall of the support plate, and an inclined plate is fixedly connected to the outer wall of the end of the conveyor near the controller.
[0012] This utility model has the following beneficial effects: 1. This utility model incorporates a round rod and rollers. When the fixed frame moves, the left grooved plate slides on the left fixed rod, and the left grooved plate moves along with two rollers. Simultaneously, the rollers move the right grooved plate along the right fixed rod. As the two rollers move, the hose moves back and forth, layer by layer, at the bottom of the collection box, achieving uniform stacking. During hose transport, the hoses can be stacked in layers within the collection box, preventing them from scattering and accumulating during transport, and facilitating the operator's collection and transfer of the hoses.
[0013] 2. This utility model, by setting up a connecting rod and a baffle, causes the rotating rod to move when the threaded block moves, and then the rotating rod to move the connecting rod in an arc motion. When the connecting rod moves, it causes the transmission rod to move, and then the transmission rod to move the support plate to slide on the limit rod. At the same time, the support plate moves the baffle, changing the distance between the baffles. This improves the stability of the conveying process and can effectively center the hose during the conveying process, preventing the hose from deviating during the conveying process and ensuring that the hose enters the collection box accurately.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a sectional view of the fixing plate structure of this utility model; Figure 3 This is a sectional view of the fixed frame structure of this utility model; Figure 4 This utility model Figure 3 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the baffle structure of this utility model; Figure 6 This is a schematic diagram of the limiting rod structure of this utility model.
[0017] The attached diagram lists the components represented by each number as follows: 1. Base plate; 101. Conveyor; 102. Chute; 103. Collection box; 2. Stacking mechanism; 201. Motor frame; 202. Controller; 203. First motor; 204. Rotating shaft; 205. Mounting plate; 206. Round rod; 207. Fixing plate; 208. Fixing rod; 209. Groove plate; 210. Roller; 211. Camera; 212. Fixing frame; 3. Limiting mechanism; 301. Mounting bracket; 302. Threaded rod; 303. Threaded block; 304. Rotating rod; 305. Connecting rod; 306. Transmission rod; 307. Support plate; 308. Round groove; 309. Limiting rod; 310. Baffle; 311. Inclined plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-6 As shown, this utility model is a fully automatic stacking device for ultraviolet curing hoses, including a base plate 1, a conveyor 101 fixedly connected to the top outer wall of the base plate 1, a plurality of sliding grooves 102 opened on the inner wall of the base plate 1, a collection box 103 slidably connected to the inner wall of the sliding grooves 102, and a stacking mechanism 2 provided on the outer wall of the base plate 1. The stacking mechanism 2 includes a motor frame 201, the outer wall of which is fixedly connected to the outer wall of the base plate 1. A controller 202 is fixedly connected to the outer wall of the motor frame 201, and a first motor 203 is fixedly connected to the inner wall of the motor frame 201. When the camera 211 captures the hose, the camera 211 will start the first motor 203 through the controller 202. The bottom output end of the first motor 203 is fixedly connected to a rotating shaft 204 via a coupling. A mounting plate 205 is fixedly connected to the outer wall of the rotating shaft 204 on the side away from the first motor 203, and a round rod 2 is fixedly connected to the outer wall of the mounting plate 205. 06. After the first motor 203 starts, it will rotate the shaft 204. Then, when the shaft 204 rotates, it will rotate the mounting plate 205. At the same time, the mounting plate 205 will move the round rod 206 in a circular motion, realizing the kinetic energy transmission process between the parts. Several fixed plates 207 are fixedly connected to the top outer wall of the base plate 1. Fixed rods 208 are fixedly connected to the outer wall of the fixed plates 207. A grooved plate 209 is slidably connected to the outer wall of the fixed rods 208. When the grooved plate 209 slides on the fixed rods 208, the grooved plate 209 will not swing, so that the grooved plate 209 keeps moving horizontally.
[0020] A fixing frame 212 is fixedly connected to the outer wall of the left groove plate 209 near the mounting plate 205. The inner wall of the fixing frame 212 is slidably connected to the outer wall of the round rod 206. Several rollers 210 are rotatably connected to the inner wall of the groove plate 209. When the round rod 206 moves, it slides in the fixing frame 212. At the same time, the round rod 206 will squeeze the fixing frame 212, causing the fixing frame 212 to move. When the fixing frame 212 moves, it will move the left groove plate 209, realizing the kinetic energy transfer process between the parts. A camera 211 is fixedly connected to the bottom outer wall of the left groove plate 209. The operator activates camera 211. A limit mechanism 3 is installed on the top outer wall of conveyor 101. The limit mechanism 3 includes a mounting frame 301. The outer wall of the mounting frame 301 is fixedly connected to the top outer wall of conveyor 101. A threaded rod 302 is rotatably connected to the inner wall of the mounting frame 301. When the threaded rod 302 rotates in the mounting frame 301, the threaded rod 302 will not swing, so that the threaded rod 302 keeps running smoothly. A threaded block 303 is threadedly connected to the outer wall of the threaded rod 302. When the threaded rod 302 rotates, the threaded block 303 will move, completing the kinetic energy transmission process between the parts.
[0021] Several rotating rods 304 are fixedly connected to the bottom outer wall of the threaded block 303. A connecting rod 305 is rotatably connected to the outer wall of the rotating rod 304. A transmission rod 306 is rotatably connected to the inner wall of the end of the connecting rod 305 away from the rotating rod 304. When the threaded block 303 moves, it will move the rotating rod 304. Then, when the rotating rod 304 moves, it will move the connecting rod 305 in an arc. At the same time, the connecting rod 305 will move the transmission rod 306, thus completing the kinetic energy transmission process between the parts. A support plate 307 is fixedly connected to the outer wall of the transmission rod 306 near the base plate 1. Several circular grooves 308 are opened on the inner wall of the support plate 307. The inner wall of the circular groove 308 is slidably connected to a limit rod 309. When the transmission rod 306 moves, it will bring the support plate 307 to slide on the limit rod 309. The limit rod 309 limits the support plate 307 to prevent it from swinging when it moves. The outer wall of the limit rod 309 is fixedly connected to the inner wall of the mounting frame 301. A baffle 310 is fixedly connected to the bottom outer wall of the support plate 307. An inclined plate 311 is fixedly connected to the outer wall of the conveyor 101 near the controller 202. When the support plate 307 moves, it will bring the baffle 310 to move, so that when one part moves, other parts will move along with it.
[0022] One specific application of this embodiment is: When the operator needs to use the equipment, first adjust the distance between the baffles 310 according to the width of the hose. During adjustment, first rotate the threaded rod 302. When the threaded rod 302 rotates, the threaded block 303 will move. When the threaded block 303 moves, it will move the rotating rod 304. Then, when the rotating rod 304 moves, it will move the connecting rod 305 in an arc. When the connecting rod 305 moves, it will move the transmission rod 306. Then, when the transmission rod 306 moves, it will cause the support plate 307 to slide on the limit rod 309, while supporting... Plate 307 moves along with baffle 310, changing the distance between the baffles 310 to keep the hose centered during transport and prevent it from deviating from the collection box 103. After the baffles 310 are adjusted, the operator starts the conveyor 101 and camera 211. After the conveyor 101 starts, the hose is placed on it, and the conveyor 101 transports the hose. During transport, the hose slides down the slope of the inclined plate 311 between the two rollers 210, and then the hose continues to... The hose slides down to the bottom of the collection box 103. Simultaneously, as the hose enters between the two rollers 210, the camera 211 captures an image of the hose. Once the camera 211 captures the hose, it activates the first motor 203 via the controller 202. The first motor 203 then rotates the rotating shaft 204, which in turn rotates the mounting plate 205. As the mounting plate 205 rotates, it causes the round rod 206 to move in a circular motion. As the round rod 206 moves, it slides within the fixed frame 212, simultaneously pressing against the fixed frame. The fixed frame 212 moves back and forth. When the fixed frame 212 moves, it will slide the left groove plate 209 on the left fixed rod 208. Then the left groove plate 209 will move with the two rollers 210. At the same time, the rollers 210 will slide the right groove plate 209 on the right fixed rod 208. When the two rollers 210 move, they will move the hose back and forth. When the hose moves, the hose will be laid layer by layer at the bottom of the collection box 103, which facilitates the automatic stacking of the hose.
[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fully automatic stacking device for ultraviolet curing tubing, comprising a base plate (1), characterized in that: A conveyor (101) is fixedly connected to the top outer wall of the base plate (1), and a number of sliding grooves (102) are opened on the inner wall of the base plate (1). A collection box (103) is slidably connected to the inner wall of the sliding grooves (102), and a stacking mechanism (2) is provided on the outer wall of the base plate (1). The stacking mechanism (2) includes a motor frame (201), the outer wall of the motor frame (201) is fixedly connected to the outer wall of the base plate (1), a controller (202) is fixedly connected to the outer wall of the motor frame (201), a first motor (203) is fixedly connected to the inner wall of the motor frame (201), a rotating shaft (204) is fixedly connected to the bottom output end of the first motor (203) through a coupling, an mounting plate (205) is fixedly connected to the outer wall of the rotating shaft (204) away from the first motor (203), a round rod (206) is fixedly connected to the outer wall of the mounting plate (205), a number of fixing plates (207) are fixedly connected to the top outer wall of the base plate (1), a fixing rod (208) is fixedly connected to the outer wall of the fixing plate (207), and a grooved plate (209) is slidably connected to the outer wall of the fixing rod (208).
2. The fully automatic stacking equipment for UV-curable tubing according to claim 1, characterized in that, A fixed frame (212) is fixedly connected to the outer wall of the groove plate (209) on the left side near the mounting plate (205). The inner wall of the fixed frame (212) is slidably connected to the outer wall of the round rod (206). Several rollers (210) are rotatably connected to the inner wall of the groove plate (209). A camera (211) is fixedly connected to the bottom outer wall of the groove plate (209) on the left side. A limit mechanism (3) is provided on the top outer wall of the conveyor (101).
3. The fully automatic stacking equipment for UV-curable tubing according to claim 2, characterized in that, The limiting mechanism (3) includes a mounting frame (301), the outer wall of which is fixedly connected to the top outer wall of the conveyor (101).
4. The fully automatic stacking equipment for UV-curable tubing according to claim 3, characterized in that, The inner wall of the mounting bracket (301) is rotatably connected to a threaded rod (302), and the outer wall of the threaded rod (302) is threadedly connected to a threaded block (303).
5. The fully automatic stacking equipment for UV-curable tubing according to claim 4, characterized in that, The bottom outer wall of the threaded block (303) is fixedly connected to several rotating rods (304), and the outer wall of the rotating rods (304) is rotatably connected to a connecting rod (305).
6. The fully automatic stacking equipment for UV-curable tubing according to claim 5, characterized in that, The connecting rod (305) is rotatably connected to the inner wall of the end away from the rotating rod (304) by a transmission rod (306). The transmission rod (306) is fixedly connected to the outer wall of the side near the bottom plate (1) by a support plate (307). The inner wall of the support plate (307) is provided with several circular grooves (308).
7. The fully automatic stacking equipment for UV-curable tubing according to claim 6, characterized in that, The inner wall of the circular groove (308) is slidably connected to a limiting rod (309), and the outer wall of the limiting rod (309) is fixedly connected to the inner wall of the mounting bracket (301).
8. The fully automatic stacking equipment for UV-curable tubing according to claim 7, characterized in that, A baffle (310) is fixedly connected to the bottom outer wall of the support plate (307), and an inclined plate (311) is fixedly connected to the outer wall of the conveyor (101) near the controller (202).