A bread crumb collecting device

CN224882864UActive Publication Date: 2026-10-23ZHENGZHOU RENRENLI FOOD CO LTD
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Patent Information

Application Number
CN202522337676.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-23
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

现有的面包边角料收集装置设置在相邻传送带的衔接处,而由于各衔接处高度不一,造成定制的方形架无法根据衔接处高度做出相应的调整,适用范围受限;

Benefits of technology

本实用新型通过设置升降组件,第一电机运行驱动螺杆旋转,在螺杆和升降筒配合作用下调整顶架高度,能够根据相邻传送带衔接处的高度调整整个装置的高度,适用范围广,解决了现有的面包边角料收集装置设置在相邻传送带的衔接处,而由于各衔接处高度不一,造成定制的方形架无法根据衔接处高度做出相应的调整,适用范围受限的问题。

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Abstract

The utility model discloses a kind of bread edge material collecting devices, it is related to bread processing technical field.The utility model includes underframe, and the mounting bracket of being installed in its bottom by bolt, the top of mounting bracket is provided with top bracket, the outside of mounting bracket and top bracket is provided with lifting assembly, the inside of underframe is provided with adjusting assembly.The utility model passes through lifting assembly, first motor operation drive screw rotation, adjusts top bracket height under the cooperation of screw and lifting cylinder, can adjust the height of entire device according to the height of adjacent conveying belt junction, wide application range, and using adjusting assembly, the orientation and inclination angle of second motor operation adjustment guide plate, make two collecting disc cooperate and use to collect edge material, without re-closing hopper, realize the continuous collection of edge material, high working efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of bread processing technology, and in particular relates to a bread scrap collection device. Background Technology

[0002] Bread is a food made by baking dough. During the production, processing and sales of bread, scraps are generated. In production, the scraps are removed by slicing to make sandwiches or toast. In order to avoid food waste, collection devices are used to collect and process the bread scraps efficiently and hygienically. When using conveyor belts to transport scraps, scraps are prone to falling off at the junction of adjacent conveyor belts.

[0003] However, it still has the following drawbacks in practical use: The existing bread scrap collection device is set at the junction of adjacent conveyor belts. However, because the height of each junction is different, the customized square frame cannot be adjusted accordingly to the height of the junction, thus limiting its applicability. 2. Existing bread scrap collection devices require repeated funnel closures after the collection tray has finished collecting the scraps, resulting in inconsistent scrap collection and reduced work efficiency. Therefore, we provide a bread scrap collection device to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this utility model is to provide a bread scrap collection device. By setting up a lifting component, the first motor drives the screw to rotate, and the height of the top frame is adjusted under the cooperation of the screw and the lifting cylinder. The height of the entire device can be adjusted according to the height of the connection between adjacent conveyor belts, which has a wide range of applications. In addition, by using an adjustment component, the second motor adjusts the orientation and tilt angle of the guide plate, so that the two collection trays can be used together to collect scraps without having to close the funnel again, thus achieving continuous collection of scraps and high working efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a bread scrap collection device, including a base frame and a mounting frame that is bolted to the top of the base frame. A top frame is provided directly above the mounting frame. Lifting components are provided on the outside of the mounting frame and the top frame. An adjustment component is provided inside the base frame. The lifting assembly includes a lower support plate bolted to the outer wall of the mounting frame, and a first motor mounted at the bottom of the lower support plate; The adjustment assembly includes a second motor mounted on the front end of the base frame, and a rotating shaft mounted on the output shaft of the second motor via a coupling.

[0006] The present invention is further configured such that lifting pipes are slidably installed at the four corners of the top of the mounting frame, the top ends of the lifting pipes are installed at the corners of the top frame, and conveying components are provided on both sides of the top of the top frame.

[0007] The present invention is further configured such that a funnel is installed inside the mounting frame, and a folding cover is provided on the top of the funnel, with the top of the folding cover being located on the inner wall of the top frame.

[0008] The present invention is further configured such that a collection tray is placed on both sides of the interior of the base frame, and a middle plate is fixed on both sides of the interior of the base frame, and rollers are arranged in an array from front to back inside the middle plate.

[0009] The present invention is further configured such that the output shaft of the first motor passes through the bearing on the lower support plate and is connected to the screw through a coupling, and the top end of the screw is helically installed in the threaded groove at the bottom of the lifting cylinder.

[0010] The present invention is further configured such that the top end of the lifting cylinder is installed at the bottom of the upper support plate, and the outer wall of the upper support plate is installed on the outer wall of the top frame by bolts.

[0011] The present invention is further configured such that the other end of the rotating shaft is rotatably mounted in a bearing on the inner wall of the base frame, a mounting seat is sleeved in the middle of the outer wall of the rotating shaft, and a guide plate is mounted on the top of the mounting seat.

[0012] This utility model has the following beneficial effects: This invention, by setting up a lifting assembly, uses a first motor to drive a screw to rotate. The screw and the lifting cylinder work together to adjust the height of the top frame. This allows the height of the entire device to be adjusted according to the height of the connection between adjacent conveyor belts, making it widely applicable. It solves the problem that existing bread scrap collection devices are set at the connection between adjacent conveyor belts, but because the heights of each connection are different, the customized square frame cannot be adjusted accordingly, thus limiting its applicability.

[0013] This invention, by setting an adjustment component, allows the second motor to adjust the orientation and tilt angle of the guide plate, enabling the two collection trays to work together to collect scraps without having to close the funnel again. This achieves continuous collection of scraps, resulting in high work efficiency. It solves the problem of existing bread scrap collection devices requiring repeated closure of the funnel after the collection trays have finished collecting, which leads to discontinuous scrap collection and affects work efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of a bread scrap collection device.

[0016] Figure 2 This is a structural diagram of the base frame and the top frame.

[0017] Figure 3 This is a structural diagram of the base frame.

[0018] Figure 4 Structural diagram of the mounting frame, top frame, and lifting assembly.

[0019] Figure 5 The structural diagram for adjusting the components.

[0020] The attached diagram lists the components represented by each number as follows: 100-Base frame, 101-Mounting frame, 102-Lifting pipe, 103-Top frame, 104-Conveying assembly, 105-Function hopper, 105a-Folding cover, 106-Collection tray, 107-Intermediate plate, 107a-Roller, 200-Lifting assembly, 201-Lower support plate, 202-First motor, 203-Screw, 204-Lifting cylinder, 205-Upper support plate, 300-Adjusting assembly, 301-Second motor, 302-Rotating shaft, 303-Mounting base, 304-Guide plate. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Example 1

[0022] Please see Figures 1 to 4 This utility model is a bread scrap collection device, including a base frame 100 and a mounting frame 101 bolted to its top. A top frame 103 is provided directly above the mounting frame 101. A lifting assembly 200 is provided on the outer side of the mounting frame 101 and the top frame 103. The lifting assembly 200 includes a lower support plate 201 bolted to the outer wall of the mounting frame 101 and a first motor 202 installed at the bottom of the lower support plate 201.

[0023] Specifically, lifting pipes 102 are slidably installed at the four corners of the top of the mounting frame 101, and the top ends of the lifting pipes 102 are installed at the corners of the top frame 103. Conveying components 104 are provided on both sides of the top of the top frame 103. A funnel 105 is installed inside the mounting frame 101, and a folding cover 105a is provided on the top of the funnel 105. The top end of the folding cover 105a is located on the inner wall of the top frame 103. A collection tray 106 is placed on both sides of the inside of the base frame 100, and an intermediate plate 107 is fixed on both sides of the inside of the base frame 100. Rollers 107a are arranged in an array from front to back inside the intermediate plate 107. The output shaft of the first motor 202 passes through the bearing on the lower support plate 201 and is connected to the screw 203 through a coupling. The top end of the screw 203 is spirally installed in the threaded groove at the bottom of the lifting cylinder 204. The top end of the lifting cylinder 204 is installed at the bottom of the upper support plate 205, and the outer wall of the upper support plate 205 is bolted to the outer wall of the top frame 103.

[0024] Furthermore, the mounting frame 101 and the top frame 103 adopt a square column design. The mounting frame 101 and the base frame 100 are designed separately and can be disassembled and assembled separately. The size of the base frame 100 is at least twice the size of the mounting frame 101, and it is mainly used to place at least two collection trays 106 to accelerate the collection efficiency. The lifting pipe 102 can extend and retract inside the mounting frame 101, and its top end is connected to the top frame 103 to drive the top frame 103 to perform lifting and lowering operations. The bottom of the funnel 105 is equipped with a pull-out device, which mainly functions to open and close the bottom discharge port of the funnel 105. The folding cover 105a can play a role in shielding and can also extend or fold along with the lifting and lowering of the top frame 103. The roller 107a can assist the operator in handling the material. The collection tray 106 is used for picking and placing. The screw 203 is screwed into the bottom threaded groove of the lifting cylinder 204 to play a transmission role. The funnel 105 is equipped with a photoelectric probe to detect the collection of scrap materials inside. The photoelectric probe is also commonly known as a photoelectric sensor. It is an electronic device that uses light to detect the presence, distance, displacement, color, surface features, and other information of a target object. Its core principle is the conversion of "light-electricity-light": the transmitter converts the electrical signal into a light signal and emits it. The receiver detects the light signal reflected or transmitted back from the target object and converts it back into an electrical signal. After processing by the internal circuit, a switch or analog signal is finally output, thereby realizing non-contact detection of the target.

[0025] The operation process of this embodiment is as follows: During use, both the mounting frame 101 and the top frame 103 adopt a square column design, while the size of the base frame 100 is at least twice the size of the mounting frame 101. Two collection trays 106 for collecting bread scraps can be placed inside it simultaneously. The bottom of the base frame 100 can be fixed to the ground with bolts. The upper part of the top frame 103 is connected to the scrap conveying assembly 104. The top frame 103 is located at the junction of the scrap conveyor belt. During the bread scrap conveying process, fallen scraps will fall into the funnel 105 through the folding cover 105a and be collected. A photoelectric probe is installed at the top of the funnel 105 to detect whether the scraps have reached a preset position. Since the bread scraps are conveyed by multiple inclined conveyor belts, The height of the junction between adjacent conveyor belts gradually decreases. At this time, the first motor 202 is started. The output shaft of the first motor 202 rotates and drives the screw 203 to rotate through the coupling. The external thread on the outer wall of the screw 203 is helically engaged with the threaded groove at the bottom of the lifting cylinder 204. Therefore, when the screw 203 rotates, it will drive the lifting cylinder 204 to move downward. Under the action of the upper support plate 205, the height of the top frame 103 is reduced. At this time, the lifting pipe 102 can be stored inside the mounting frame 101, reducing the height of the entire device. When it is necessary to raise the height of the device, the output shaft of the first motor 202 is reversed. Then, under the combined action of the screw 203 and the lifting cylinder 204, the height of the top frame 103 is raised. The height of the entire device can be adjusted according to the height of the junction between adjacent conveyor belts, making it widely applicable. Example 2

[0026] Please see Figure 3 and Figure 5 Based on Embodiment 1, the difference from the first embodiment is that an adjustment component 300 is provided. The adjustment component 300 includes a second motor 301 installed on the front end face of the base frame 100, and a rotating shaft 302 installed on the output shaft of the second motor 301 via a coupling. This solves the problem that existing bread scrap collection devices require repeated closure of the funnel after the collection tray has finished collecting the scraps, resulting in discontinuous scrap collection and affecting work efficiency.

[0027] Specifically, the other end of the rotating shaft 302 is rotatably mounted in a bearing on the inner wall of the base frame 100, and a mounting seat 303 is sleeved in the middle of the outer wall of the rotating shaft 302. A guide plate 304 is mounted on the top of the mounting seat 303.

[0028] Furthermore, the output shaft of the second motor 301 rotates in both directions, driving the rotating shaft 302 to rotate. Then, through the mounting base 303, the guide plate 304 rotates around the rotating shaft 302, causing the guide plate 304 to tilt to one side to assist the scrap material in falling.

[0029] The operation process of this embodiment is as follows: When the photoelectric probe detects that the bread scraps have reached the top of the funnel 105, the bottom pull-out device of the funnel 105 is manually opened, and the scraps stored in the funnel 105 fall into the guide plate 304 below. Then, guided by the guide plate 304, they fall into the collection tray 106 on one side. After observing that the collection tray 106 is full of scraps, the second motor 301 is started. The output shaft of the second motor 301 rotates, driving the rotating shaft 302 to rotate. The rotation of the rotating shaft 302 will drive the mounting base 303 to rotate, and thus the guide plate 302 will rotate. Plate 304 rotates around shaft 302 and tilts to the other side. At this time, the fallen scraps fall again through guide plate 304 into collection tray 106 on the other side. There is no need to close the pull device. During this process, the worker can pull out the full collection tray 106 with the assistance of roller 107a and process it. Then the above operation can be repeated. After the collection operation is completed in one collection tray 106, there is no need to close the funnel 105 again. Adjust the angle of guide plate 304 to make the scraps fall into another collection tray 106, so as to realize the continuous collection of scraps and high work efficiency.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

Claims

1. A bread scrap collection device, comprising a base frame (100) and a mounting bracket (101) bolted to its top, wherein a top frame (103) is disposed directly above the mounting bracket (101), characterized in that: Lifting components (200) are provided on the outside of the mounting frame (101) and the top frame (103), and adjusting components (300) are provided inside the base frame (100). The lifting assembly (200) includes a lower support plate (201) bolted to the outer wall of the mounting bracket (101) and a first motor (202) mounted at the bottom of the lower support plate (201). The adjustment assembly (300) includes a second motor (301) mounted on the front end face of the base frame (100) and a rotating shaft (302) mounted on the output shaft of the second motor (301) via a coupling.

2. The bread scrap collection device according to claim 1, characterized in that, Lifting pipes (102) are slidably installed at the four corners of the top of the mounting frame (101). The top of the lifting pipes (102) is installed at the corner of the top frame (103). Conveying components (104) are provided on both sides above the top frame (103).

3. The bread scrap collection device according to claim 2, characterized in that, The mounting bracket (101) has a funnel (105) installed inside, and a folding cover (105a) is provided on the top of the funnel (105). The top of the folding cover (105a) is provided on the inner wall of the top frame (103).

4. A bread scrap collection device according to claim 3, characterized in that, Collection trays (106) are placed on both sides of the interior of the base frame (100), and intermediate plates (107) are fixed on both sides of the interior of the base frame (100). Rollers (107a) are arranged in an array from front to back inside the intermediate plates (107).

5. A bread scrap collection device according to claim 1, characterized in that, The output shaft of the first motor (202) passes through the bearing on the lower support plate (201) and is connected to the screw (203) via a coupling. The top end of the screw (203) is helically installed in the threaded groove at the bottom of the lifting cylinder (204).

6. A bread scrap collection device according to claim 5, characterized in that, The top of the lifting cylinder (204) is installed at the bottom of the upper support plate (205), and the outer wall of the upper support plate (205) is installed on the outer wall of the top frame (103) by bolts.

7. A bread scrap collection device according to claim 1, characterized in that, The other end of the rotating shaft (302) is rotatably mounted in a bearing on the inner wall of the base frame (100). A mounting seat (303) is sleeved in the middle of the outer wall of the rotating shaft (302), and a guide plate (304) is mounted on the top of the mounting seat (303).