A component taking and releasing module

Abstract

The utility model discloses a take and divide buckle module relates to the tarpaulin processing technical field, including take buckle mechanism, storage mechanism and divide buckle mechanism. Take buckle mechanism and external supply buckle mechanism connection, contain take buckle and blow buckle, and take buckle is equipped with the one side of supply buckle mechanism discharge end and can move to this end, and blow buckle is equipped with air inlet and air outlet, and air inlet is connected external gas supply through pipeline. The storage mechanism is equipped with one side of take buckle mechanism, contains storage track, and the track feed end is high, and the discharge end is low, and the feed end is located one side of take buckle movement path, and the air outlet of blow buckle is towards this feed end. Divide buckle mechanism is equipped with the discharge end of storage track, contains divide buckle, and divide buckle can slide to the discharge end of track, and the sliding direction is perpendicular with the discharge direction of track. The utility model discloses through three mechanism cooperation, improves tarpaulin automatic production line prefabricated buckle conveying stability and efficiency, realizes automatic taking and feeding, and need not manual intervention, improves continuity and accuracy.

Description

Technical Field

[0001] This utility model relates to the field of tarpaulin processing technology, specifically a snap-button module. Background Technology

[0002] In the tarpaulin manufacturing industry, to facilitate the splicing, fixing, and subsequent use of tarpaulins, prefabricated buckles are typically installed at specific locations on the tarpaulin. These prefabricated buckles are mostly standardized components produced in batches. In the actual assembly process, they are supplied in batches through a buckle supply mechanism, and then precisely delivered to the installation station one by one by a corresponding pick-and-place and buckle-separating device. Finally, the assembly process of the prefabricated buckles and the tarpaulin is completed. This process is one of the key links in the automated tarpaulin production line, directly affecting the production efficiency and assembly quality of the tarpaulin.

[0003] Currently, in automated tarpaulin production lines, the pre-fabricated buckle feeding mechanism is relatively mature, enabling batch storage and orderly output of pre-fabricated buckles. However, there are still many technical challenges in the connection between the feeding side of the feeding mechanism and the pre-fabricated buckle installation station. Specifically, existing technologies for picking up pre-fabricated buckles on the feeding side of the feeding mechanism mostly employ manual assistance or simple mechanical clamping structures. Manual assistance is not only labor-intensive and inefficient, but also makes it difficult to guarantee the accuracy and consistency of picking, easily leading to deviations in subsequent assembly processes due to human error. Simple mechanical clamping structures, limited by their structural design, often only allow for picking up pre-fabricated buckles of a single specification, resulting in poor compatibility. When it is necessary to change to pre-fabricated buckles of different sizes and shapes, the clamping structure needs to be adjusted or replaced entirely, severely affecting the changeover efficiency of the production line and increasing production costs. Utility Model Content

[0004] To address one of the shortcomings of existing technologies, this utility model provides a snap-on module that solves the problem of automatic snap-on and snap-on of prefabricated buckles for tarpaulins.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a scoring and deduction module, comprising: The buckle-taking mechanism can be connected to an external buckle-supplying mechanism. The buckle-taking mechanism includes a buckle-taking component and a buckle-blowing component. The buckle-taking component is located on the discharge end side of the external buckle-supplying mechanism and can move toward the discharge end of the external buckle-supplying mechanism. The buckle-blowing component is provided with an air inlet and an air outlet, and its air inlet is connected to an external air supply source through a pipeline. A storage mechanism is provided on one side of the buckle-taking mechanism. The storage mechanism includes a storage track, with the inlet end of the storage track positioned at a high horizontal position and the outlet end positioned at a low horizontal position. The inlet end of the storage track is located on one side of the movement path of the buckle-taking component. The air outlet of the buckle-blowing component is positioned facing the inlet end of the storage track. A split-fastening mechanism is provided at the discharge end of the storage track; the split-fastening mechanism includes a split-fastening component, which can slide toward the discharge end of the storage track, and the sliding direction of the split-fastening component is perpendicular to the discharge direction of the storage track.

[0006] Preferably, the buckling mechanism further includes: The latching frame is a fixed frame that is located on one side of the feed end of the storage track; one end of the latching member is rotatably connected to the latching frame. The buckle-taking drive is linked to the buckle-taking component, and the buckle-taking drive can drive the buckle-taking component to rotate.

[0007] Preferably, the buckle-taking drive is a telescopic cylinder, with one end of the cylinder rotatably connected to the buckle-taking frame and the other end rotatably connected to the buckle-taking component.

[0008] Preferably, the buckling mechanism further includes: A snap-on sensor is disposed between the snap-on component and the discharge end of the external snap-on mechanism. The snap-on sensor can provide feedback on the pre-made snap at the discharge end of the external snap-on mechanism.

[0009] Preferably, the storage track is inclined, and the upper and lower ends of the storage track transition from an inclined state to a horizontal state through arc-shaped transition parts.

[0010] Preferably, the storage mechanism further includes: The storage guide has a through channel inside; one end of the storage guide is set towards the buckle, and the other end is connected to the feed end of the storage track; the end of the storage guide facing the buckle has a flared structure.

[0011] Preferably, the storage mechanism further includes: A storage sensor is disposed in the middle of the storage track. The storage sensor is electrically connected to the buckle-taking mechanism. When the pre-made buckle reaches the position of the storage sensor, the buckle-taking mechanism stops working.

[0012] Preferably, the fastener is a rectangular plate with a "U"-shaped fastening groove, the opening of which faces the discharge end of the storage track; the prefabricated buckle can be embedded into the fastening groove.

[0013] Preferably, the buckling mechanism further includes: The snap fastener frame is used to support the snap fastener, and the snap fastener frame and the snap fastener are detachably connected. The snap-lock drive component is linked to the snap-lock movable frame; the snap-lock drive component can drive the snap-lock movable frame to reciprocate at the discharge end of the storage track.

[0014] Preferably, the buckling mechanism further includes: The snap-locking bracket is fixedly installed at the discharge end of the storage track; The snap-lock slide rail is fixedly installed on the upper side of the snap-lock fixing frame, and the length direction of the snap-lock slide rail is perpendicular to the discharge direction of the storage track; the snap-lock movable frame and the snap-lock slide rail are slidably connected. The snap-lock drive is a telescopic cylinder. One end of the cylinder is rotatably connected to the snap-lock fixing frame, and the other end is rotatably connected to the snap-lock movable frame.

[0015] Compared with existing technologies, this solution offers the following advantages: The prefabricated button conveying mechanism provided by this solution, through the coordinated operation of the button-picking mechanism, storage mechanism, and button-separating mechanism, effectively improves the stability and efficiency of prefabricated button conveying on the automated tarpaulin production line. Specifically, the button-picking mechanism, through its design of moving the button-picking component towards the external button-supplying mechanism's discharge end, enables automated picking of prefabricated buttons from the discharge side of the button-supplying mechanism. Combined with the button-blowing component, which connects to an external air source via an air inlet and has its air outlet facing the inlet of the storage track, it can accurately blow the prefabricated buttons into the storage track after picking. The entire picking and feeding process requires no manual intervention, significantly improving the continuity and accuracy of prefabricated button conveying. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application. Figure 1 ; Figure 2 for Figure 1 A magnified view of part A; Figure 3 for Figure 1 A magnified view of part B; Figure 4 for Figure 1 A magnified view of part C; Figure 5 This is a schematic diagram of the overall structure of an embodiment of this application. Figure 2 ; Figure 6 for Figure 5 A magnified view of part A; Figure 7 This is a top view of the overall structure of an embodiment of this application.

[0017] In the picture: 100. Prefabricated buckles; 1. Buckling mechanism; 11. Buckling component; 12. Buckling blowing component; 13. Buckling frame; 14. Buckling drive component; 15. Buckling sensor component; 16. Buckling blowing frame; 2. Storage mechanism; 21. Storage track; 22. Storage guide; 23. Storage sensor; 3. Fastener mechanism; 31. Fastener component; 32. Fastener movable frame; 33. Fastener drive component; 34. Fastener fixing frame; 35. Fastener slide rail. Detailed Implementation

[0018] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] Please see Figures 1-7 This application provides the following technical solutions: A snap-off module is disclosed, which is used in the installation equipment of prefabricated snap-off buckles for tarpaulins as a transfer structure for prefabricated snap-off buckles 100 between the snap-off supply mechanism and the installation mechanism. From the feeding to the discharging direction, the module includes a snap-off mechanism 1, a storage mechanism 2, and a snap-off mechanism 3 arranged sequentially. The snap-off mechanism 1 is used to connect with an external snap-off supply mechanism, which is typically a vibrating screen with a discharge track. The specific structure of the external snap-off supply mechanism is not the focus of this solution and will not be described in detail here. The snap-off mechanism 1 includes a snap-off member 11 and a snap-off blowing member 12. The snap-off member 11 is located on the discharge end side of the external snap-off supply mechanism and can move towards the discharge end of the external snap-off supply mechanism's discharge track. The snap-off blowing member 12 is provided with an air inlet and an air outlet, and its air inlet is connected to an external air supply source through a pipeline. The storage mechanism 2 is located on one side of the buckle-taking mechanism 1. The storage mechanism 2 includes a storage track 21, with the inlet end of the storage track 21 positioned at a high horizontal position and the outlet end positioned at a low horizontal position. The inlet end of the storage track 21 is located on one side of the movement path of the buckle-taking member 11. The air outlet of the buckle-blowing member 12 is positioned towards the inlet end of the storage track 21. The buckle-separating mechanism 3 is located at the outlet end of the storage track 21. The buckle-separating mechanism 3 includes a buckle-separating member 31, which can slide towards the outlet end of the storage track 21. The sliding direction of the buckle-separating member 31 is perpendicular to the outlet direction of the storage track 21.

[0020] by Figure 1The shown state is for reference only. The snap-on mechanism 1 is located on the top side of this module, while the snap-off mechanism 3 is located at the bottom end of this module. A space is reserved between the snap-on mechanism 1 and the feeding end of the storage track 21 of the storage mechanism 2, allowing the prefabricated snaps 100 pushed out by the external snap-off mechanism to enter this space. Then, the snap-on component 11 moves, pushing the prefabricated snaps 100 into the storage track 21. At the same time, the blower component 12 blows air, giving the prefabricated snaps 100 an initial movement speed after entering the storage track 21. The prefabricated snaps 100 slide towards the discharge end on the storage track 21 and are arranged sequentially on the storage track 21. The prefabricated snap 100 at the front of the discharge end is received by the snap-off component 31. Then, the snap-off component 31 slides, causing the prefabricated snap 100 to deviate from the storage track 21 and separate from the prefabricated snaps on the storage track 21, making it easier for subsequent equipment to clamp or pick up.

[0021] Based on the above implementation plan, see Figure 2 The buckling mechanism 1 also includes a buckling frame 13, which is a fixed frame. In this design, the buckling frame 13 includes a horizontal frame section and a vertical frame section. The horizontal frame section is located on one side of the feeding end of the storage track 21, and a space is reserved between the horizontal frame section and the feeding end of the storage track 21 for the prefabricated buckle 100 to enter. The vertical frame section is slidably connected to the feeding end of the storage track 21. The buckling member 11 is a bent plate in the shape of a "7". One end of the buckling member 11 is rotatably connected to the horizontal frame of the buckling frame 13. A buckling drive member 14 is provided on the horizontal frame of the buckling frame 13. The buckling drive member 14 is a cylinder, with one end of its cylinder body rotatably connected to the buckling frame 13 and the other end rotatably connected to the buckling member 11. For ease of explanation, ... Figure 7 The directions shown are for reference only. Figure 7 The state is that the prefabricated buckle 100 is in place. In this state, the buckle-removing drive 14 drives the buckle-removing member 11 to rotate counterclockwise. The buckle-removing member 11 pushes the prefabricated buckle 100 to the feeding end of the storage track 21. Then the buckle-removing member 11 rotates clockwise to reset.

[0022] Based on the above implementation scheme, the buckling mechanism 1 further includes a buckling sensor 15. The buckling sensor 15 is a through-beam sensor, with one of its transmitting or receiving ends mounted on the buckling frame 13 and the other mounted on the feeding end side of the storage track 21. The buckling sensor 15 is positioned between the buckling member 11 and the discharge end of the external buckling supply mechanism, and can provide feedback on the pre-made buckle 100 at the discharge end of the external buckling supply mechanism. When the pre-made buckle 100 passes the buckling sensor 15, the buckling member 11 can then operate.

[0023] Based on the above implementation plan, see Figure 2A blow-off frame 16 is installed on the vertical frame of the buckle-taking frame 13. One end of the blow-off frame 16 is rotatably connected to the upper side of the vertical frame of the buckle-taking frame 13, and the blow-off fastener 13 is fixed on the blow-off frame 16. By adjusting the position of the blow-off frame 16, the working position of the blow-off fastener 12 is changed to ensure that the blow-off fastener 12 can accurately blow air onto the prefabricated buckle 100.

[0024] Based on the above implementation scheme, the blow fastener 12 is an S-shaped pipe with an overall approximate horizontal orientation, with the top end being the air inlet and the bottom end being the air outlet.

[0025] Based on the above implementation scheme, the storage track 21 is an inclined track as a whole, with the middle track being an inclined straight rail, and the upper and lower ends of the storage track 21 transitioning from an inclined state to a horizontal state through an arc-shaped transition section.

[0026] Baffles are provided on both sides of the storage track 21, and a "U"-shaped space is formed between the baffles and the storage track 21, so that the prefabricated buckle 100 will not fall off the storage track.

[0027] Based on the above implementation plan, see Figure 2 The storage mechanism 2 also includes a storage guide 22 disposed at the discharge end, the storage guide 22 having a through channel inside; one end of the storage guide 22 is disposed towards the buckle 11, and the other end is connected to the feed end of the storage track 21; the end of the storage guide 22 facing the buckle 11 has a flared structure.

[0028] If it is necessary to replace the prefabricated buckle 100 with a different model for deduction and deduction, then the storage track 21 and storage guide 22 should be replaced accordingly.

[0029] Based on the above implementation scheme, one of the baffles on both sides of the storage track 21 is slidably connected to the body of the storage track 21. By adjusting the distance between this baffle and the baffle on the other side, different models of prefabricated buckles can be matched.

[0030] The storage guide 22 has a slidingly connected guide block inside. The side of the guide block facing the storage track 21 has a straight edge, while the part facing the fastener 11 has an inclined edge, thus forming a horizontal flared structure. By adjusting the position of the guide block, different models of prefabricated buckles 100 can be adapted.

[0031] Based on the above implementation scheme, the storage guide 22 and the latching frame 13 are fixedly connected, and the feed end of the storage track 21 is slidably connected to the storage guide 22. This structure allows for some adjustment of the position of the storage track 21, facilitating adaptation to the position of subsequent processing mechanisms.

[0032] Based on the above implementation plan, see Figure 3The storage mechanism 2 also includes a storage sensor 23, which is located in the middle of the storage track 21. The storage sensor 23 is electrically connected to the snap-fit ​​mechanism 1. When the pre-made snap-fit ​​100 reaches the position of the storage sensor 23, the snap-fit ​​mechanism 1 stops working. The storage sensor 23 is also a through-beam sensor. When the pre-made snap-fit ​​100 accumulates to a certain number on the storage track 21, that is, when it reaches the position of the storage sensor 23, the storage sensor 23 feeds back to the control module of the module, and the control module then controls the snap-fit ​​drive 14 of the snap-fit ​​mechanism 1 to stop working.

[0033] Based on the above implementation plan, see Figure 4 and Figure 6 The fastener 31 is a rectangular plate with a U-shaped fastening groove. The opening end of the fastening groove faces the discharge end of the storage track 21. The prefabricated fastener 100 can be embedded into the fastening groove. The fastening mechanism 3 also includes a fastening movable frame 32 and a fastening fixed frame 34. The fastening movable frame 32 is used to support the fastener 31, and the fastening frame 32 and the upper side of the fastener 31 are detachably connected. The fastening fixed frame 34 is fixedly installed at the discharge end of the storage track 21. A fastening slide rail 35 is fixedly installed on the upper side of the fastening fixed frame 34. The length direction of the fastening slide rail 35 is perpendicular to the discharge direction of the storage track 21; the fastening movable frame 32 and the fastening slide rail 35 are slidably connected. A fastening drive component 33 is installed on the fastening fixed frame 34. The fastening drive component 33 is a cylinder, with one end of the cylinder body of the fastening drive component 33 rotatably connected to the fastening fixed frame 34 and the other end rotatably connected to the fastening movable frame 32. The two ends of the snap-lock drive component 33 are rotatably connected by axes, one horizontal and the other vertical. The snap-lock drive component 33 drives the snap-lock movable frame 32 to reciprocate at the discharge end of the storage track 21.

[0034] In the description of this application and its embodiments, it should be understood that the terms "top", "bottom", "height", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0035] In this application and its embodiments, unless otherwise expressly specified and limited, the terms "set," "install," "connect," "link," "fix," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0036] In this application and its embodiments, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0038] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.

[0039] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.

Claims

1. A scoring and deduction module, characterized in that, include: The buckle-taking mechanism can be connected to an external buckle-supplying mechanism. The buckle-taking mechanism includes a buckle-taking component and a buckle-blowing component. The buckle-taking component is located on the discharge end side of the external buckle-supplying mechanism and can move toward the discharge end of the external buckle-supplying mechanism. The buckle-blowing component is provided with an air inlet and an air outlet, and its air inlet is connected to an external air supply source through a pipeline. A storage mechanism is provided on one side of the buckle-taking mechanism. The storage mechanism includes a storage track, with the inlet end of the storage track positioned at a high horizontal position and the outlet end positioned at a low horizontal position. The inlet end of the storage track is located on one side of the movement path of the buckle-taking component. The air outlet of the buckle-blowing component is positioned facing the inlet end of the storage track. A split-fastening mechanism is provided at the discharge end of the storage track; the split-fastening mechanism includes a split-fastening component, which can slide toward the discharge end of the storage track, and the sliding direction of the split-fastening component is perpendicular to the discharge direction of the storage track.

2. The scoring and deduction module as described in claim 1, characterized in that, The buckling mechanism further includes: The latching frame is a fixed frame that is located on one side of the feed end of the storage track; one end of the latching member is rotatably connected to the latching frame. The buckle-taking drive is linked to the buckle-taking component, and the buckle-taking drive can drive the buckle-taking component to rotate.

3. The scoring and deduction module as described in claim 2, characterized in that, The buckle-taking drive is a telescopic cylinder, with one end of the cylinder rotatably connected to the buckle-taking frame and the other end rotatably connected to the buckle-taking component.

4. The scoring and deduction module as described in claim 1, characterized in that, The buckling mechanism further includes: A snap-on sensor is disposed between the snap-on component and the discharge end of the external snap-on mechanism. The snap-on sensor can provide feedback on the pre-made snap at the discharge end of the external snap-on mechanism.

5. The scoring and deduction module as described in claim 1, characterized in that, The storage track is inclined as a whole, and the upper and lower ends of the storage track transition from an inclined state to a horizontal state through arc-shaped transition sections.

6. The scoring module as described in claim 5, characterized in that, The storage mechanism also includes: The storage guide has a through channel inside; one end of the storage guide is set towards the buckle, and the other end is connected to the feed end of the storage track; the end of the storage guide facing the buckle has a flared structure.

7. The scoring and deduction module as described in claim 6, characterized in that, The storage mechanism also includes: A storage sensor is disposed in the middle of the storage track. The storage sensor is electrically connected to the buckle-taking mechanism. When the pre-made buckle reaches the position of the storage sensor, the buckle-taking mechanism stops working.

8. The scoring module as described in claim 1, characterized in that, The fastener is a rectangular plate with a "U"-shaped fastening groove. The opening end of the fastening groove faces the discharge end of the storage track. The prefabricated fastener can be embedded into the fastening groove.

9. The scoring module as described in claim 8, characterized in that, The debiting mechanism also includes: The snap fastener frame is used to support the snap fastener, and the snap fastener frame and the snap fastener are detachably connected. The snap-lock drive component is linked to the snap-lock movable frame; the snap-lock drive component can drive the snap-lock movable frame to reciprocate at the discharge end of the storage track.

10. The scoring module as described in claim 9, characterized in that, The debiting mechanism also includes: The snap-locking bracket is fixedly installed at the discharge end of the storage track; The snap-lock slide rail is fixedly installed on the upper side of the snap-lock fixing frame, and the length direction of the snap-lock slide rail is perpendicular to the discharge direction of the storage track; the snap-lock movable frame and the snap-lock slide rail are slidably connected. The snap-lock drive is a telescopic cylinder. One end of the cylinder is rotatably connected to the snap-lock fixing frame, and the other end is rotatably connected to the snap-lock movable frame.

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