A kind of unloading machine for foamed ceramic partition board production

Abstract

The utility model discloses a kind of unloading machine for foamed ceramic partition wallboard production, including stacking and leveling mechanism, running support plate, the stacking and leveling mechanism includes support frame, the front surface of the support frame is fixedly connected with fixed block one, one end of the fixed block one is rotatably connected with side position calibration frame by setting pivot, the one end of the two side surfaces of side position calibration frame is rotatably connected with fixed block two by setting pivot, one end of the fixed block two is fixedly connected with adjustment spring. The utility model can stack foamed ceramic partition wallboard evenly on lap placement plate by the setting of stacking and leveling mechanism, lap placement plate, prevent skew, ensure that the foamed ceramic partition wallboard that is well stacked remains stable during conveying, reduce the risk of foamed ceramic partition wallboard sliding or collision, avoid direct economic losses such as corner damage, cracking or even whole board scrapping caused by collision, and prevent the occurrence of personnel safety accidents.

Description

Technical Field

[0001] This utility model relates to the field of partition wall panel unloading machine processing, and in particular to an unloading machine for producing foamed ceramic partition walls. Background Technology

[0002] The partition wall panel unloading machine is a piece of equipment specifically designed for industrialized building production. Its main function is to automatically transport precast concrete partition wall panels, after they have been cured and molded, from the mold. It can be seamlessly integrated with other equipment such as the mold transfer line to form a highly efficient automated production line. This avoids production bottlenecks caused by waiting for manual operation, greatly improving production efficiency and product quality. At the same time, the equipment adopts an advanced control system, which can achieve precise positioning and operation. By reducing manual intervention, it not only reduces labor intensity but also significantly enhances stability and reliability.

[0003] However, there are still some problems with the existing unloading machine for producing foamed ceramic partition boards: before using the unloading machine to unload the foamed ceramic partition boards onto the transport truck, the stacked foamed ceramic partition boards may be unevenly stacked or crooked when placed on the unloading machine, which may cause the partition boards to slip or collide during the unloading process, resulting in damage to the partition boards or creating safety hazards. Utility Model Content

[0004] This utility model provides a plate unloading machine for the production of foamed ceramic partition boards, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A plate unloading machine for producing foamed ceramic partition boards includes a stacking and leveling mechanism and a rotating support plate. The stacking and leveling mechanism includes a support frame. A fixing block 1 is fixedly connected to the front of the support frame. A side calibration frame is rotatably connected to one end of the fixing block 1 via a rotating shaft. Fixing blocks 2 are rotatably connected to one end of each side of the side calibration frame via rotating shafts. An adjusting spring is fixedly connected to one end of each fixing block 2. Support blocks 1 are fixedly connected to the bottom of the inner walls on both sides of the support frame. A limit anti-torsion rod is fixedly connected to one end of each support block 1.

[0007] The lower end of the support frame is fixedly connected to an overlapping placement plate.

[0008] As a further improvement to this technical solution: the lower end of the operating support plate is fixedly connected to a limiting sliding plate, one end of the limiting sliding plate is slidably connected to a support base, and one end of the support base is fixedly connected to an intermediate connecting steel frame.

[0009] As a further improvement to this technical solution: one end of the intermediate connecting steel frame is fixedly connected to a second support base, and a stepper motor is fixedly connected to the middle of the inner wall of the second support base. The output end of the stepper motor is fixedly connected to a first rotating rod, and one end of the first rotating rod is rotatably connected to the lower end of the overlapping placement plate through a rotating shaft.

[0010] As a further improvement to this technical solution: the back of the rotating rod one is rotatably connected to the rotating rod two via a rotating shaft, and pulley groups are fixedly connected to the four corners of the lower end of the support base one and the support base two.

[0011] As a further improvement to this technical solution: the inner wall of the overlapping placement plate is rotatably connected to a conveying roller via a rotating shaft, and an auxiliary pushing mechanism is fixedly connected to one side edge of the lower end of the overlapping placement plate.

[0012] As a further improvement to this technical solution: the auxiliary pushing mechanism includes a connecting steel component, one end of which is fixedly connected to an electric push rod, and one end of which is fixedly connected to a pushing plate.

[0013] As a further improvement to this technical solution: a support block 2 is fixedly connected to one side of the inner wall of the support base 2, an electric push rod 2 is fixedly connected to one end of the support block 2, a rubber block is fixedly connected to one end of the electric push rod 2, and the back of the rubber block is fixedly connected to one side of the limiting sliding plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] By using a stacking and leveling mechanism and an overlapping placement plate, foamed ceramic partition boards can be stacked flat on the overlapping placement plate, preventing skewing and ensuring that the stacked foamed ceramic partition boards remain stable during transportation. This reduces the risk of the foamed ceramic partition boards slipping or colliding, avoiding direct economic losses such as edge damage, cracking, or even scrapping of the entire board due to collisions, while also preventing personnel safety accidents.

[0016] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0018] Figure 1 This is a front structural diagram of a plate unloading machine for producing foamed ceramic partition boards according to the present invention.

[0019] Figure 2 This is a side view of the unloading machine for producing foamed ceramic partition boards according to the present invention.

[0020] Figure 3 A front view of the stacking and leveling mechanism of a plate unloading machine for producing foamed ceramic partition boards, as proposed in this utility model.

[0021] Figure 4 This is a schematic diagram of the back structure of the stacking and leveling mechanism of an unloading machine for producing foamed ceramic partition boards, as proposed in this utility model.

[0022] Figure 5 This is a schematic diagram of the auxiliary pushing mechanism of an unloading machine for producing foamed ceramic partition boards, as proposed in this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Palletizing and leveling mechanism; 101. Support frame; 102. Fixing block one; 103. Side alignment frame; 104. Fixing block two; 105. Adjusting spring; 106. Support block one; 107. Limiting anti-torsion rod;

[0025] 2. Operating support plate; 3. Overlapping placement plate; 4. Limiting sliding plate; 5. Support base one; 6. Intermediate connecting steel frame; 7. Support base two; 8. Stepper motor; 9. Rotating rod one; 10. Rotating rod two; 11. Pulley block; 12. Conveyor roller;

[0026] 13. Auxiliary pushing mechanism; 1301. Connecting steel parts; 1302. Electric push rod one; 1303. Push plate;

[0027] 14. Support block two; 15. Electric push rod two; 16. Rubber block. Detailed Implementation

[0028] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0029] Please see Figures 1-4In this embodiment of the utility model, a plate unloading machine for producing foamed ceramic partition boards includes a stacking and leveling mechanism 1 and a running support plate 2. The stacking and leveling mechanism 1 includes a support frame 101. A fixing block 102 is fixedly connected to the front of the support frame 101. A side calibration frame 103 is rotatably connected to one end of the fixing block 102 via a rotating shaft. A fixing block 2 104 is rotatably connected to one end of each side of the side calibration frame 103 via a rotating shaft. An adjusting spring 105 is fixedly connected to one end of the fixing block 2 104. A support block 106 is fixedly connected to the bottom of the inner walls on both sides of the support frame 101. A limit anti-torsion rod 107 is fixedly connected to one end of the support block 106.

[0030] The lower end of the support frame 101 is fixedly connected to the overlapping placement plate 3.

[0031] The material of the adjusting spring 105 was changed to silicon manganese steel, which has extremely high anti-relaxation ability and good fatigue strength. For the calibration work of the side calibration frame 103, it can provide stable support and rebound force. When stacking and leveling foamed ceramic partition panels, using springs of this material ensures that they are not prone to deformation or performance degradation during long-term use. The selection of silicon manganese steel also enhances the overall structural durability, enabling it to maintain excellent performance under high-intensity working environments.

[0032] The limiting anti-torsion rod 107 can horizontally limit the extension and retraction direction of the adjusting spring 105, which not only improves the working stability of the adjusting spring 105, but also effectively avoids the problem of displacement caused by external force interference. Its rigid structure is closely matched with the support block 106 to ensure that it can withstand a large lateral force during equipment operation, thereby further enhancing the reliability of the overall device.

[0033] Please see Figures 1-2 The lower end of the operating support plate 2 is fixedly connected to the limiting sliding plate 4, one end of the limiting sliding plate 4 is slidably connected to the support base 5, and one end of the support base 5 is fixedly connected to the intermediate connecting steel frame 6.

[0034] The inner lining of the support base 5 is provided with a groove that matches the limiting sliding plate 4, so that the operating support plate 2 can maintain precise trajectory control in the sliding direction and reduce the deviation caused by friction or external force.

[0035] The intermediate connecting steel frame 6 connects the symmetrical support base 1 5 and support base 2 7. The setting of the intermediate connecting steel frame 6 not only improves the stability of the overall structure, but also effectively disperses the stress concentration problem generated during operation.

[0036] Please see Figures 1-2One end of the steel frame 6 is fixedly connected to a support base 7. A stepper motor 8 is fixedly connected to the middle of the inner wall of the support base 7. A rotating rod 9 is fixedly connected to the output end of the stepper motor 8. One end of the rotating rod 9 is rotatably connected to the lower end of the overlapping placement plate 3 through a rotating shaft.

[0037] As the stepper motor 8 drives the rotating rod 9 to rotate counterclockwise or clockwise, the overlapping placement plate 3 will move to the left or right, enabling precise horizontal positioning of the foamed ceramic partition board. This design not only improves the operational flexibility of the unloading machine but also ensures the stability of the board during handling. Through the precise control of the stepper motor 8, the movement range of the overlapping placement plate 3 can be set according to actual needs, avoiding errors and efficiency problems that may be caused by manual operation. In addition, the tight connection between the rotating rod 9 and the rotating shaft further enhances the reliability of the transmission.

[0038] Please see Figures 1-2 Rotating rod 10 is rotatably connected to the back of rotating rod 19 via a rotating shaft. Pulley groups 11 are fixedly connected to the four corners of the lower end of supporting base 15 and supporting base 27.

[0039] When rotating rod 2 10 connects the two rotating rods 1 9 to each other, the rotation of rotating rod 1 9 will drive rotating rod 2 10 to move synchronously, thus forming a linked whole structure. At the same time, the addition of rotating rod 2 10 enhances the stability of the entire system, ensuring that rotating rod 1 9 will not deviate or loosen due to external interference during operation. In addition, by precisely adjusting the angle and position of rotating rod 2 10, the transmission efficiency can be further optimized, so that the unloading machine can maintain a high-efficiency and stable operating state under different working conditions.

[0040] The pulley block 11 facilitates arbitrary movement of the unloading machine. The design of the pulley block 11 not only improves the mobility of the equipment, but also effectively reduces the labor intensity of manual handling. Through the reasonable layout of the pulley block 11, the unloading machine can quickly switch between different working areas and adapt to the needs of various operating scenarios.

[0041] Please see Figures 1-2 5. The inner wall of the overlapping placement plate 3 is rotatably connected to the conveying roller 12 via a rotating shaft, and an auxiliary pushing mechanism 13 is fixedly connected to one side edge of the lower end of the overlapping placement plate 3.

[0042] The conveyor roller 12 plays an auxiliary role in pushing the foamed ceramic partition board onto the overlapping placement plate 3. It can effectively reduce the friction between the board and the overlapping placement plate 3, avoid damage to the surface of the overlapping placement plate 3 during the pushing process, and ensure that the foamed ceramic partition board can smoothly transition from the conveyor roller 12 to the overlapping placement plate 3, thereby further improving the smoothness and safety of the overall operation.

[0043] Please see Figure 5 The auxiliary pushing mechanism 13 includes a connecting steel part 1301, one end of which is fixedly connected to an electric push rod 1302, and the other end of the electric push rod 1302 is fixedly connected to a push plate 1303.

[0044] As the electric push rod 1302 shortens, the push plate 1303 is driven forward to abut against the stacked foamed ceramic partition board and push it forward. The foamed ceramic partition board rolls on the conveyor roller 12 until it is smoothly moved to the designated position of the overlapping placement plate 3. During this process, the precise control of the electric push rod 1302 ensures that the moving speed and force of the push plate 1303 are moderate, avoiding the foamed ceramic partition board from shifting or being damaged due to excessively fast or forceful movements.

[0045] Please see Figures 1-2 A support block 14 is fixedly connected to one side of the inner wall of the support base 2 7. An electric push rod 15 is fixedly connected to one end of the support block 2 14. A rubber block 16 is fixedly connected to one end of the electric push rod 2 15. The back of the rubber block 16 is fixedly connected to one side of the limiting sliding plate 4.

[0046] The electric push rod 15 extends and retracts accordingly, and the rubber block 16 and the limiting sliding plate 4 move accordingly. The linkage support plate 2 slides in the groove of the support base 5 until the support plate 2 stops in the corresponding position to wait for the foamed ceramic partition board to be unloaded.

[0047] The working principle of this utility model is as follows:

[0048] First, when the gripping device throws the foamed ceramic partition board onto the overlapping placement plate 3, the two sides of the foamed ceramic partition board abut against the side calibration frame 103. The lower half of the side calibration frame 103 is forced to expand to both sides. The side calibration frame 103 flips at a corresponding angle on the fixed block 102. The adjusting spring 105 is compressed and shortened. The limiting anti-torsion rod 107 performs an auxiliary action to prevent the adjusting spring 105 from torturing until the stacked foamed ceramic partition board is compressed to flatness.

[0049] Next, the stepper motor 8 is started to drive the rotating rod 9 to rotate counterclockwise, and the overlapping placement plate 3 moves along the arc until the position of the overlapping placement plate 3 changes to the side close to the operating support plate 2. The electric push rod 1302 extends and retracts to drive the push plate 1303 to push the foamed ceramic partition board onto the operating support plate 2.

[0050] Finally, the electric push rod 15 extends and retracts, causing the limiting sliding plate 4 to slide in the groove opened on the inner wall of the support base 7 until it is pushed to the end of the support base 7, and workers are then used to move the foamed ceramic partition board onto the transport vehicle to await transportation.

[0051] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A plate unloading machine for producing foamed ceramic partition boards, comprising a stacking and leveling mechanism (1) and a rotating support plate (2), characterized in that: The palletizing and leveling mechanism (1) includes a support frame (101). A fixing block (102) is fixedly connected to the front of the support frame (101). A side calibration frame (103) is rotatably connected to one end of the fixing block (102) via a rotating shaft. A fixing block (104) is rotatably connected to one end of each side of the side calibration frame (103) via a rotating shaft. An adjusting spring (105) is fixedly connected to one end of the fixing block (104). A support block (106) is fixedly connected to the bottom of the inner walls on both sides of the support frame (101). A limit anti-torsion rod (107) is fixedly connected to one end of the support block (106). The lower end of the support frame (101) is fixedly connected to an overlapping placement plate (3).

2. The unloading machine for producing foamed ceramic partition boards according to claim 1, characterized in that, The lower end of the operating support plate (2) is fixedly connected to a limiting sliding plate (4), one end of the limiting sliding plate (4) is slidably connected to a support base (5), and one end of the support base (5) is fixedly connected to an intermediate connecting steel frame (6).

3. The unloading machine for producing foamed ceramic partition boards according to claim 2, characterized in that, One end of the intermediate connecting steel frame (6) is fixedly connected to a support base two (7). A stepper motor (8) is fixedly connected to the middle of the inner wall of the support base two (7). A rotating rod one (9) is fixedly connected to the output end of the stepper motor (8). One end of the rotating rod one (9) is rotatably connected to the lower end of the overlapping placement plate (3) through a rotating shaft.

4. The unloading machine for producing foamed ceramic partition boards according to claim 3, characterized in that, The back of the rotating rod 1 (9) is rotatably connected to the rotating rod 2 (10) via a rotating shaft. The four corners of the lower ends of the support base 1 (5) and the support base 2 (7) are all fixedly connected to pulley groups (11).

5. The unloading machine for producing foamed ceramic partition boards according to claim 1, characterized in that, The inner wall of the overlapping placement plate (3) is rotatably connected to a conveying roller (12) via a rotating shaft, and an auxiliary pushing mechanism (13) is fixedly connected to one side edge of the lower end of the overlapping placement plate (3).

6. The unloading machine for producing foamed ceramic partition boards according to claim 5, characterized in that, The auxiliary pushing mechanism (13) includes a connecting steel part (1301), one end of which is fixedly connected to an electric push rod (1302), and one end of the electric push rod (1302) is fixedly connected to a push plate (1303).

7. The unloading machine for producing foamed ceramic partition boards according to claim 3, characterized in that, A support block 2 (14) is fixedly connected to one side of the inner wall of the support base 2 (7). An electric push rod 2 (15) is fixedly connected to one end of the support block 2 (14). A rubber block (16) is fixedly connected to one end of the electric push rod 2 (15). The back of the rubber block (16) is fixedly connected to one side of the limiting sliding plate (4).

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