A magnetic core production and transportation device facilitating automatic material distribution
Patent Information
- Application Number
- CN202522287536.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]但在实际使用中仍存在以下不足:只能将磁芯分为两类,无法对磁芯进行更细致的分料,难以满足不同场景下对不同规格磁芯的使用需求,降低了磁芯生产运输的效率和质量
本实用新型通过设置多个可调整与安装板之间距离的转动辊,能够对磁芯进行更细致的分料,满足不同场景下对不同规格磁芯的使用需求,提高了磁芯生产运输的效率和质量;间歇送料机构可实现磁芯的间歇送料,避免磁芯在筛选部件中堆积,保证筛选效果。
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Figure CN224883058U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic core production and transportation technology, specifically a magnetic core production and transportation device that facilitates automatic material distribution. Background Technology
[0002] A magnetic core is a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical core materials. Manganese-zinc ferrite features high permeability and high magnetic flux density, along with low losses. Nickel-zinc ferrite exhibits extremely high impedance and low permeability (less than a few hundred).
[0003] The prior art CN221620095U discloses a ferrite core sorting device, including a connecting plate and a trolley. A fixing column is fixedly connected to the connecting plate, and a sleeve is rotatably connected to the fixing column. An elastic plate is fixedly connected to the sleeve, and a connecting rod is fixedly connected to the bottom end of the elastic plate. A grab hook is fixedly connected to the bottom end of the connecting rod, and a fixing column is fixedly connected to the connecting plate. By setting a spring plate mechanism, when the magnetic core is too large, it presses against the elastic plate, causing the grab hook to release the elastic plate. When the elastic plate is pressed by the weight of the magnetic core, it opens, and the magnetic core falls into the storage box. Smaller magnetic cores roll directly over the elastic plate and fall into the storage box from the outlet of the sorting cylinder, thus achieving automatic sorting.
[0004] However, in actual use, the following shortcomings still exist: the magnetic cores can only be divided into two categories, and it is not possible to further divide the magnetic cores into more detailed categories. This makes it difficult to meet the needs of different specifications of magnetic cores in different scenarios, and reduces the efficiency and quality of magnetic core production and transportation.
[0005] Based on this, a magnetic core production and transportation device that facilitates automatic material distribution is now provided, which can eliminate the drawbacks of existing devices. Summary of the Invention
[0006] The purpose of this invention is to provide a magnetic core production and transportation device that facilitates automatic material distribution, in order to solve the problems in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: A magnetic core production and transportation device that facilitates automatic material sorting includes a workbench, a conveyor belt at the upper end of the workbench, an inclined mounting plate at one end of the workbench near the conveyor belt, two guide plates at one end of the mounting plate near the conveyor belt, a feeding pipe between the two guide plates, an intermittent feeding mechanism in the feeding pipe, and a screening component at the lower end of the mounting plate near the feeding pipe.
[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions: In one alternative embodiment: the screening component includes a screening box, which is fixedly connected to a mounting plate. The upper end of the screening box is connected to a feeding pipe, and the lower end of the screening box is provided with a discharge port. The screening box is provided with multiple inclined rotating rollers, the two ends of which extend out of the screening box and are rotatably connected to a moving block. The moving block is slidably connected to a fixed frame, and the moving block is threadedly connected to a threaded rod. The threaded rod is rotatably connected to the fixed frame, and the rotating rollers are connected to a transmission module.
[0009] In one alternative embodiment: the transmission module includes a pulley one, which is fixedly connected to a rotating roller. The pulley one is connected to a pulley two via a belt. The pulley two is fixedly connected to a transmission roller. The transmission roller is rotatably connected to the upper end of the screening box. The transmission roller is driven by a motor one, which is fixedly connected to the upper end of the screening box.
[0010] In one alternative embodiment: the intermittent feeding mechanism includes a fixed base, which is fixedly connected to a feeding pipe. A connecting shaft is rotatably connected to the fixed base. Rotating disk one and rotating disk two are fixedly connected to the connecting shaft respectively. Four partition plates are fixedly connected to rotating disk one. The feeding pipe has through holes corresponding to the partition plates. Rotating disk two has four fixing grooves corresponding to the partition plates. Fixing hooks are connected to the fixing grooves. The fixing hooks are fixedly connected to one end of a rotating rod. The other end of the rotating rod is rotatably connected to the fixed base. Motor two is fixedly connected to the fixed base. The output end of motor two is fixedly connected to rotating disk three. A protrusion that cooperates with the rotating rod is fixedly connected to rotating disk three. One end of a tension spring is fixedly connected to the rotating rod. The other end of the tension spring is connected to the fixed base.
[0011] In one alternative: the outer end of the rotating roller is provided with a spiral rubber protrusion.
[0012] In one alternative: the screening box has a discharge port two on one side located at the lower end of the inclined rotating roller.
[0013] In one alternative: a knob is fixedly connected to the upper end of the threaded rod.
[0014] In one alternative: the four partition plates are evenly distributed on a rotating disk.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, by setting multiple rotating rollers with adjustable distances between them and the mounting plate, enables more precise material distribution of magnetic cores, meeting the needs of different specifications of magnetic cores in different scenarios, and improving the efficiency and quality of magnetic core production and transportation; the intermittent feeding mechanism enables intermittent feeding of magnetic cores, avoiding accumulation of magnetic cores in the screening components and ensuring screening effect. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the transmission module of this utility model.
[0018] Figure 3 This is a schematic diagram of the internal structure of the screening box of this utility model.
[0019] Figure 4 This is a schematic diagram of the structure at point A of this utility model.
[0020] Figure 5 This is a structural schematic diagram of the fixing bracket of this utility model.
[0021] Figure 6 This is a schematic diagram of the intermittent feeding mechanism of this utility model.
[0022] Figure reference numerals: 100, workbench; 101, conveyor belt; 102, mounting plate; 103, guide plate; 104, feeding pipe; 201, screening box; 202, rotating roller; 203, moving block; 204, fixed frame; 205, threaded rod; 206, discharge port one; 301, pulley one; 302, pulley two; 303, transmission roller; 304, motor one; 401, fixed seat; 402, connecting shaft; 403, rotating disk one; 404, rotating disk two; 405, partition plate; 406, fixed hook; 407, rotating rod; 408, motor two; 409, rotating disk three; 410, protrusion; 411, tension spring; 412, fixed groove; 500, rubber protrusion; 600, discharge port two; 700, knob. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] In one embodiment, such as Figures 1-6As shown, a magnetic core production and transportation device for easy automatic material sorting includes a workbench 100. A conveyor belt 101 is provided at the upper end of the workbench 100. An inclined mounting plate 102 is provided at one end of the conveyor belt 101 on the workbench 100. Two guide plates 103 are provided at one end of the mounting plate 102 near the conveyor belt 101. A feeding pipe 104 is provided between the two guide plates 103. An intermittent feeding mechanism is provided in the feeding pipe 104. A screening component is provided at the lower end of the feeding pipe 104 on the mounting plate 102. Magnetic cores are conveyed to the mounting plate 102 by the conveyor belt 101 and enter the feeding pipe 104 under the action of the guide plates 103. The intermittent feeding mechanism intermittently feeds the magnetic cores that enter the feeding pipe 104, and the screening component sorts magnetic cores of different specifications.
[0025] In this embodiment, as Figure 3 and Figure 5 As shown, the screening component includes a screening box 201, which is fixedly connected to the mounting plate 102. The upper end of the screening box 201 is connected to the feeding pipe 104, and the lower end of the screening box 201 is provided with a discharge port 206. Multiple inclined rotating rollers 202 are provided in the screening box 201. The two ends of the multiple rotating rollers 202 extend out of the screening box 201 and are rotatably connected to a moving block 203. The moving block 203 is slidably connected to a fixed frame 204, and the moving block 203 is threadedly connected to a threaded rod 205. The threaded rod 205 is rotatably connected to the fixed frame 204. The rotating rollers... 202 connects to the transmission module. By rotating the threaded rod 205 through the knob 700, the moving block 203 slides on the fixed frame 204, adjusting the distance between the rotating roller 202 and the mounting plate 102. From closer to the feeding pipe 104 to farther away from the feeding pipe 104, the distance between the rotating roller 202 and the mounting plate 102 decreases. Magnetic cores with a length greater than the distance between the rotating roller 202 and the mounting plate 102 are blocked and slide along the rotating roller 202. Magnetic cores with a length less than the distance between the rotating roller 202 and the mounting plate 102 pass through the rotating roller 202 and move downward. Through the screening of multiple rotating rollers 202, the separation of magnetic cores of different specifications is completed.
[0026] In one embodiment, such as Figure 2As shown, the transmission module includes a pulley 301, which is fixedly connected to the rotating roller 202. The pulley 301 is connected to a second pulley 302 via a belt. The second pulley 302 is fixedly connected to a transmission roller 303, which is rotatably connected to the upper end of the screening box 201. The transmission roller 303 is driven by a motor 304, which is fixedly connected to the upper end of the screening box 201. The motor 304 drives the transmission roller 303 to rotate, which in turn drives the second pulley 302 to rotate. The second pulley 302 then drives the first pulley 301 to rotate, and the first pulley 301 drives the rotating roller 202 to rotate, allowing the magnetic core to slide better along the rotating roller 202.
[0027] In one embodiment, such as Figure 4 and Figure 6 As shown, the intermittent feeding mechanism includes a fixed base 401, which is fixedly connected to the feeding pipe 104. A connecting shaft 402 is rotatably connected to the fixed base 401. A rotating disk 1 403 and a rotating disk 2 404 are respectively fixedly connected to the connecting shaft 402. Four partition plates 405 are fixedly connected to the rotating disk 1 403. The feeding pipe 104 has through holes corresponding to the partition plates 405. The rotating disk 2 404 has four fixing grooves 412 corresponding to the partition plates 405. Fixing hooks 406 are connected to the fixing grooves 412. The fixing hooks 406 are fixedly connected to one end of a rotating rod 407. The other end of the rotating rod 407 is rotatably connected to the fixed base 401. A motor 2 408 is fixedly connected to the fixed base 401. The output end of the motor 2 408 is fixedly connected to a rotating disk 3 409. A protrusion 410 is fixedly connected to 409 and cooperates with the rotating rod 407. One end of the rotating rod 407 is fixedly connected to the tension spring 411, and the other end of the tension spring 411 is connected to the fixed seat 401. When the second motor 408 is started, it drives the third rotating disk 409 to rotate. The protrusion 410 rotates with the third rotating disk 409. When the protrusion 410 contacts the rotating rod 407, it pushes the rotating rod 407 to rotate, causing the fixed hook 406 to disengage from the fixed groove 412 and stretching the tension spring 411. The magnetic core moves downward under the action of gravity, driving the partition plate 405 to rotate. The partition plate 405 drives the first rotating disk 403 to rotate. The first rotating disk 403 drives the second rotating disk 404 to rotate through the connecting shaft 402. After the protrusion 410 leaves the rotating rod 407, the fixed hook 406 is engaged in the next fixed groove 412 under the action of the tension spring 411, realizing intermittent rotation and completing the intermittent feeding of the magnetic core.
[0028] In one embodiment, such as Figure 5 As shown, the outer end of the rotating roller 202 is provided with a spiral rubber protrusion 500, which can push the magnetic core to move along the rotating roller 202.
[0029] In one embodiment, such as Figure 3 As shown, the screening box 201 has a discharge port 2 600 on one side of the lower end of the inclined rotating roller 202. For larger magnetic cores that cannot fall through the gap between the rotating rollers 202, the discharge port 2 600 provides a special discharge channel. Together with the discharge port 1 206, magnetic cores of different specifications can be clearly separated to meet more detailed material separation needs.
[0030] In one embodiment, such as Figure 5 As shown, a knob 700 is fixedly connected to the upper end of the threaded rod 205. The knob 700 makes it easier for the operator to rotate the threaded rod 205, reducing the difficulty of operation and making the process of adjusting the distance of the rotating roller 202 easier.
[0031] In one embodiment, such as Figure 4 As shown, the four partition plates 405 are evenly distributed on the rotating disk 403. Since the partition plates 405 are evenly distributed, the position change of the partition plates 405 is consistent when the rotating disk 403 rotates by the same angle, which can accurately control the feeding interval.
[0032] The above embodiment discloses a magnetic core production and transportation device that facilitates automatic material sorting. The magnetic core is conveyed to the mounting plate 102 via conveyor belt 101 and enters the feeding pipe 104 under the action of guide plate 103. Motor 2 408 starts, driving rotating disk 3 409 to rotate. Protrusion 410 rotates with rotating disk 3 409. When protrusion 410 contacts rotating rod 407, it pushes rotating rod 407 to rotate, causing fixing hook 406 to disengage from fixing groove 412 and stretching tension spring 411. The magnetic core moves downward under gravity, driving partition plate 405 to rotate. Partition plate 405 drives rotating disk 1 403 to rotate. Rotating disk 1 403 drives rotating disk 2 404 to rotate via connecting shaft 402. After protrusion 410 leaves rotating rod 407, fixing hook 406, under the action of tension spring 411, engages in the next fixing groove 412, achieving intermittent rotation and completing the processing of the magnetic core. Intermittent feeding; motor 304 drives transmission roller 303 to rotate, transmission roller 303 drives pulley 2 302 to rotate, pulley 2 302 drives pulley 301 to rotate, pulley 301 drives rotating roller 202 to rotate. Magnetic cores entering screening box 201 move to rotating roller 202. Magnetic cores with a length greater than the distance between rotating roller 202 and mounting plate 102 are blocked and slide along rotating roller 202. Magnetic cores with a length less than the distance between rotating roller 202 and mounting plate 102 pass through rotating roller 202 and move downward. Through screening by multiple rotating rollers 202, the separation of magnetic cores of different specifications is completed. By rotating knob 700, knob 700 drives threaded rod 205 to rotate. Threaded rod 205 drives moving block 203 to slide on fixed frame 204, adjusting the distance between rotating roller 202 and mounting plate 102 to meet the usage requirements of different specifications of magnetic cores in different scenarios.
[0033] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A magnetic core production and transportation device for easy automatic material distribution, comprising a workbench (100), characterized in that, The upper end of the workbench (100) is provided with a conveyor belt (101). An inclined mounting plate (102) is provided on one end of the conveyor belt (101) on the workbench (100). Two guide plates (103) are provided on one end of the mounting plate (102) near the conveyor belt (101). A feeding pipe (104) is provided between the two guide plates (103). An intermittent feeding mechanism is provided in the feeding pipe (104). A screening component is provided on the lower end of the feeding pipe (104) on the mounting plate (102).
2. The magnetic core production and transportation device according to claim 1, characterized in that, The screening component includes a screening box (201), which is fixedly connected to the mounting plate (102). The upper end of the screening box (201) is connected to the feeding pipe (104), and the lower end of the screening box (201) is provided with a discharge port (206). The screening box (201) is provided with multiple inclined rotating rollers (202). The two ends of the multiple rotating rollers (202) extend out of the screening box (201) and are rotatably connected to the moving block (203). The moving block (203) is slidably connected to the fixed frame (204). The moving block (203) is threadedly connected to the threaded rod (205), and the threaded rod (205) is rotatably connected to the fixed frame (204). The rotating rollers (202) are connected to the transmission module.
3. The magnetic core production and transportation device according to claim 2, characterized in that, The transmission module includes a pulley (301) which is fixedly connected to a rotating roller (202). The pulley (301) is connected to a pulley (302) via a belt. The pulley (302) is fixedly connected to a transmission roller (303). The transmission roller (303) is rotatably connected to the upper end of the screening box (201). The transmission roller (303) is driven by a motor (304) which is fixedly connected to the upper end of the screening box (201).
4. The magnetic core production and transportation device according to claim 1, characterized in that, The intermittent feeding mechanism includes a fixed base (401) fixedly connected to the feeding pipe (104). A connecting shaft (402) is rotatably connected to the fixed base (401). A rotating disk one (403) and a rotating disk two (404) are fixedly connected to the connecting shaft (402). Four partition plates (405) are fixedly connected to the rotating disk one (403). The feeding pipe (104) has through holes corresponding to the partition plates (405). The rotating disk two (404) has four fixing grooves (412) corresponding to the partition plates (405). A fixed hook (406) is connected to one end of a rotating rod (407), and the other end of the rotating rod (407) is rotatably connected to a fixed seat (401). A second motor (408) is fixedly connected to the fixed seat (401), and the output end of the second motor (408) is fixedly connected to a third rotating disk (409). A protrusion (410) that cooperates with the rotating rod (407) is fixedly connected to the third rotating disk (409). One end of a tension spring (411) is fixedly connected to the rotating rod (407), and the other end of the tension spring (411) is connected to the fixed seat (401).
5. A magnetic core production and transportation device for automatic material distribution according to claim 2, characterized in that, The outer end of the rotating roller (202) is provided with a spiral rubber protrusion (500).
6. A magnetic core production and transportation device for automatic material distribution according to claim 2, characterized in that, The screening box (201) is provided with a discharge port 2 (600) on one side of the lower end of the inclined rotating roller (202).
7. A magnetic core production and transportation device for automatic material distribution according to claim 2, characterized in that, The upper end of the threaded rod (205) is fixedly connected to the knob (700).
8. A magnetic core production and transportation device for automatic material distribution according to claim 4, characterized in that, The four partition plates (405) are evenly distributed on the rotating disk (403).
Citation Information
Patent Citations
Ferrite core sorting device
CN221620095U