A magnetic core hopper

CN224883106UActive Publication Date: 2026-10-23KUNSHAN XUNTENG INTELLIGENT EQUIP MFG CO LTD
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Patent Information

Application Number
CN202522493643.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-23
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0004]现有的料仓对磁芯的运输中一般存在两个问题,其一,磁芯需要特定的结构推动,导致料仓的结构复杂,增加设备成本,其二,磁芯一般外壁光滑,但可能设置有凹槽等结构,当用于输送磁芯的料仓上沾染灰尘或其他杂物时,可能导致磁芯外壁被刮花,或导致磁芯卡住,影响料仓对磁芯的批量运输

Benefits of technology

本实用新型的磁芯料仓,可通过倾斜设置的斜台实现依靠自重对磁芯的滚动运输,并通过设置镂空的凹槽,避免运输磁芯的斜台上积尘,有助于降低维护成本。具体地,圆柱形的磁芯可以在斜台的凹槽中依第一端至第二端的方向滚动运输,其相较之于纯机械式运输结构更加简单,机械做工少,易于维护。同时,凹槽上用于放置磁芯为镂空的挡块,也就是说,挡块和凹槽的底部之间存在可以通过灰尘等杂质的通道,可以避免在运输中由于积尘积杂,导致摩擦阻力增大,或刮伤磁芯,影响运输。

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Abstract

The utility model relates to a kind of magnetic core stock bin, wherein magnetic core stock bin includes base;Inclined table, the inclined table is installed on the base, the inclined table is set to be inclined from the first end to the second end of the base;The recess extending from the first end to the second end is opened on the inclined table, the recess is provided with hollow stopper, the stopper is used to support the magnetic core to be transported, and is used to supply the magnetic core sliding;Limiting mechanism, the limiting mechanism is arranged at the second end of the inclined table, the limiting mechanism is used to close the second end of the inclined table, to control the magnetic core from the second end of the inclined table sliding out.The utility model can be transported by the inclined table of inclination setting to rely on the rolling of self weight to magnetic core, and by setting hollow recess, avoid dust on the inclined table of transporting magnetic core, help to reduce maintenance cost.
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Description

Technical Field

[0001] This utility model relates to a magnetic core processing tooling, and more particularly to a magnetic core hopper. Background Technology

[0002] The description in this section provides only background information related to the disclosure of this utility model and does not constitute prior art.

[0003] A magnetic core is a type of magnetic material with high permeability. It is typically cylindrical, with grooves cut into its outer wall to accommodate beads or other structural components. Due to its precise and compact structure, the magnetic core is usually transported using specialized hopper equipment during manufacturing.

[0004] There are generally two problems with the existing silos for transporting magnetic cores. First, the magnetic cores require a specific structure to push them, which makes the silo structure complex and increases equipment costs. Second, the outer wall of the magnetic cores is generally smooth, but it may have grooves or other structures. When the silo used to transport the magnetic cores gets dusty or has other debris, it may scratch the outer wall of the magnetic cores or cause the magnetic cores to get stuck, affecting the bulk transport of magnetic cores by the silo.

[0005] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content

[0006] The purpose of this invention is to provide a magnetic core hopper that allows the magnetic cores to be rolled and transported by their own weight via an inclined platform. Furthermore, by incorporating hollowed-out grooves, dust accumulation on the inclined platform for transporting the magnetic cores is prevented, thus helping to reduce maintenance costs.

[0007] To achieve the above objectives, this utility model discloses a magnetic core hopper, which includes: Base; An inclined platform is mounted on the base and is inclined downward from the first end to the second end of the base. A groove extending from the first end to the second end is provided on the inclined platform, and a hollowed-out stop is provided on the groove. The stop is used to support the magnetic core to be transported and to allow the magnetic core to slide. A limiting mechanism is provided at the second end of the inclined platform to close the second end of the inclined platform, thereby controlling the magnetic core to slide out from the second end of the inclined platform.

[0008] As a further description of the above technical solution, the groove has a preset depth so that when the magnetic core is placed on the stop block, the top of the magnetic core does not protrude above the groove.

[0009] As a further description of the above technical solution, the inclined platform is equipped with a baffle at the top of the groove, the baffle being used to cover at least a portion of the top of the groove.

[0010] As a further description of the above technical solution, a plurality of grooves are provided on the inclined platform, and the plurality of grooves are spaced apart along a direction perpendicular to the first end to the second end of the inclined platform.

[0011] As a further description of the above technical solution, the stop is configured as a cylindrical metal strip extending from the first end to the second end.

[0012] As a further description of the above technical solution, a plurality of the stops are provided in the groove, and the plurality of stops are spaced apart in the groove along a direction perpendicular to the first end to the second end of the inclined platform.

[0013] As a further description of the above technical solution, the limiting mechanism includes a first cylinder and a first limiting block. The first cylinder is installed on the top side of the second end of the inclined platform, and the first limiting block is connected to the output end of the first cylinder. The first cylinder is used to drive the first limiting block to reciprocate along a direction perpendicular to the first end to the second end of the inclined platform.

[0014] As a further description of the above technical solution, the limiting mechanism includes a second cylinder and a second limiting block. The second cylinder is installed on the bottom side of the second end of the inclined platform, and the second limiting block is connected to the output end of the second cylinder. The second cylinder is used to drive the second limiting block to reciprocate along a direction perpendicular to the first end to the second end of the inclined platform.

[0015] As a further description of the above technical solution, the distance between the first limiting block and the second limiting block is just enough to accommodate one of the magnetic cores.

[0016] Based on the above technical solution, the beneficial effects of this utility model are as follows: This invention relates to a magnetic core hopper that utilizes a tilted ramp to transport magnetic cores by their own weight. The inclusion of perforated grooves prevents dust accumulation on the ramp, reducing maintenance costs. Specifically, cylindrical magnetic cores can roll within the grooves of the ramp from one end to the other. This method is simpler than purely mechanical transport structures, requires less mechanical work, and is easier to maintain. Furthermore, the perforated blocks on the grooves provide a channel for dust and other impurities to pass through, preventing increased friction or scratches to the magnetic cores during transport.

[0017] To further understand the features and technical content of this utility model, please refer to the following detailed description and drawings of this utility model. However, the drawings provided are for reference and illustration only and are not intended to limit this utility model. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments or prior art of this specification, the drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the first end orientation of a magnetic core hopper provided in the embodiments of this specification; Figure 2 This is a schematic diagram of the second end direction of a magnetic core hopper provided in the embodiments of this specification; Figure 3 This is a partial schematic diagram of a limiting mechanism for a magnetic core hopper provided in the embodiments of this specification; In the picture: 100. Magnetic core; 1. Base; 2. Inclined platform; 21. Groove; 22. Stop; 23. Baffle; 3. Limiting mechanism; 31. First cylinder; 32. First limiting block; 33. Second cylinder; 34. Second limiting block. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this specification, and not all embodiments. Based on the embodiments in this specification, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this specification.

[0021] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can understand the advantages and effects of this utility model from the content disclosed in this specification. This utility model can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this utility model. Furthermore, the accompanying drawings of this utility model are for simple illustration only and are not depictions of actual dimensions, as stated in advance. The following embodiments will further describe the relevant technical content of this utility model in detail, but the disclosed content is not intended to limit the scope of protection of this utility model.

[0022] It should be understood that while terms such as "first," "second," and "third" may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are primarily used to distinguish one component from another, or one signal from another. Furthermore, the term "or" as used herein should, as appropriate, include any combination of one or more of the related listed items.

[0023] Please see Figure 1-3 This embodiment provides a magnetic core hopper, which includes: Base 1; An inclined platform 2 is mounted on the base 1 and is inclined downward from the first end to the second end of the base 1. A groove 21 extending from the first end to the second end is provided on the inclined platform 2, and a hollowed-out stop block 22 is provided on the groove 21. The stop block 22 is used to support the magnetic core 100 to be transported and to allow the magnetic core 100 to slide. A limiting mechanism 3 is disposed at the second end of the inclined platform 2. The limiting mechanism 3 is used to close the second end of the inclined platform 2 to control the magnetic core 100 to slide out from the second end of the inclined platform 2.

[0024] Based on the above structure, in actual use, the operator can install the corresponding number of magnetic cores 100 vertically from the first end to the second end of the relative inclined platform 2 along its axial direction on the stop 22 in the groove 21. Since the inclined platform 2 itself is inclined, when the magnetic core 100 does not contact the current mechanism 3 at the second end of the base 1, the magnetic core 100 can freely roll and move towards the second end in the groove 21 of the inclined platform 2.

[0025] Once a sufficient number of magnetic cores 100 are filled into the groove 21, each magnetic core 100 rests against each other and is stationary in the groove 21. The operator can then activate the limiting mechanism 3 at the second end. After the limiting mechanism 3 is activated, since there is no obstruction at the second end, the last magnetic core 100 rolls off the second end to the corresponding processing or transportation area. Then the mechanism 3 closes to prevent an uncontrolled rollout of the magnetic cores 100 beyond the preset number from the groove 21.

[0026] During long-term use, under special circumstances, the magnetic core 100 may carry dust and debris, or debris falling from the air may fall into the groove 21. Since the bottom of the groove 21 is deep enough, and the magnetic core 100 is only placed on the block 22 that is suspended relative to the bottom of the groove 21, the dust and debris can fall from the hollowed-out area to the bottom of the groove 21, thus avoiding dust accumulation.

[0027] Therefore, based on the above embodiments, the inclined platform 2 can be used to achieve the rolling transport of the magnetic core 100 by its own weight. Furthermore, the hollowed-out groove 21 prevents dust accumulation on the inclined platform 2, thus reducing maintenance costs. Specifically, the cylindrical magnetic core 100 can be rolled within the groove 21 of the inclined platform from the first end to the second end. This is simpler than a purely mechanical transport structure, requires less mechanical work, and is easier to maintain. Simultaneously, the groove 21 has a hollowed-out stop 22 for placing the magnetic core. This means that a channel for dust and other impurities to pass through exists between the stop 22 and the bottom of the groove 21, preventing increased frictional resistance or scratches to the magnetic core 100 during transport due to dust accumulation, which would otherwise affect transport.

[0028] Specifically, the groove 21 has a preset depth so that when the magnetic core 100 is placed on the stop 22, the top of the magnetic core 100 does not protrude above the groove 21. Therefore, the magnetic core 100 can actually be completely placed in the groove 21, which provides good protection for the magnetic core 100.

[0029] Furthermore, the ramp 2 is equipped with a baffle 23 on the top of the groove 21, the baffle 23 being used to cover at least part of the top of the groove 21. Therefore, the magnetic core 100 in the groove 21 can be firmly contained within the groove 21 by the baffle 23 on the top of the magnetic core 100, preventing it from detaching from the equipment under special circumstances and causing accidental risks.

[0030] In another embodiment, the inclined platform 2 is provided with a plurality of grooves 21, which are spaced apart along a direction perpendicular to the first end to the second end of the inclined platform 2. Therefore, the amount of magnetic core 100 that can be placed in the same hopper configuration can be increased, such as... Figure 1 In the embodiment shown, hundreds of magnetic cores 100 can be stored and transported by setting eight grooves 21.

[0031] In this embodiment, the stop 22 is configured as a cylindrical metal strip extending from the first end to the second end. The two ends of the stop 22 are respectively inserted into the first and second ends of the groove 21. The cylindrical end face has a small contact area, which allows the magnetic core 100 to obtain less friction without excessive contact pressure. The cylindrical shape also facilitates dust sliding and is low-cost and easy to manufacture. Based on the cylindrical metal strip, multiple stop 22s are provided in the groove 21, spaced apart along a direction perpendicular to the first to second ends of the inclined platform 2. This effectively forms a grid-like support network on the groove 21, helping the magnetic core 100 to slide more smoothly above it.

[0032] In another embodiment, the limiting mechanism 3 includes a first cylinder 31 and a first limiting block 32. The first cylinder 31 is mounted on the top side of the second end of the inclined platform 2, and the first limiting block 32 is connected to the output end of the first cylinder 31. The first cylinder 31 is used to drive the first limiting block 32 to reciprocate in a direction perpendicular to the first end to the second end of the inclined platform 2. Similarly, the limiting mechanism 3 includes a second cylinder 33 and a second limiting block 34. The second cylinder 33 is mounted on the bottom side of the second end of the inclined platform 2, and the second limiting block 34 is connected to the output end of the second cylinder 33. The second cylinder 33 is used to drive the second limiting block 34 to reciprocate in a direction perpendicular to the first end to the second end of the inclined platform 2. Furthermore, the distance between the first limiting block 32 and the second limiting block 34 is just enough to accommodate one of the magnetic cores 100. In practical use, when it is necessary to release a magnetic core 100, the first limiting block 32 can be lifted so that a magnetic core 100 just falls between the first limiting block 32 and the second limiting block 34. Then the first limiting block 32 is closed and the second limiting block 34 is opened immediately. This can prevent multiple magnetic cores 100 from slipping uncontrollably.

[0033] The output ends of the first cylinder 31 and the second cylinder 33 mentioned above can be configured as motor shaft assemblies for transmission, which drive the corresponding downstream components to reciprocate through the stroke motion.

[0034] In this application, the groove 21 can actually hold a certain number of support members to support the middle section of the cylindrical metal strip to prevent deformation.

[0035] The above-disclosed content is only a preferred and feasible embodiment of the present utility model, and is not intended to limit the scope of the patent application of the present utility model. Therefore, all equivalent technical changes made using the contents of the present utility model specification and drawings are included in the scope of the patent application of the present utility model.

[0036] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.

[0037] Although this application has been described by way of examples, those skilled in the art will know that this application has many modifications and variations without departing from the spirit of this application, and it is intended that the appended embodiments include these modifications and variations without departing from this application.

Claims

1. A magnetic core hopper for transporting magnetic cores, characterized in that, The magnetic core hopper includes: Base; An inclined platform is mounted on the base and is inclined downward from the first end to the second end of the base. A groove extending from the first end to the second end is provided on the inclined platform, and a hollowed-out stop is provided on the groove. The stop is used to support the magnetic core to be transported and to allow the magnetic core to slide. A limiting mechanism is provided at the second end of the inclined platform to close the second end of the inclined platform, thereby controlling the magnetic core to slide out from the second end of the inclined platform.

2. The magnetic core hopper according to claim 1, characterized in that: The groove has a preset depth so that when the magnetic core is placed on the stop, the top of the magnetic core does not protrude above the groove.

3. The magnetic core hopper according to claim 2, characterized in that: The ramp is equipped with a baffle at the top of the groove, the baffle being used to cover at least a portion of the top of the groove.

4. The magnetic core hopper according to claim 1, characterized in that: The inclined platform is provided with a plurality of grooves, which are spaced apart along a direction perpendicular to the first end to the second end of the inclined platform.

5. The magnetic core hopper according to claim 1, characterized in that: The stop is configured as a cylindrical metal strip extending from the first end to the second end.

6. The magnetic core hopper according to claim 5, characterized in that: The groove is provided with a plurality of the stops, which are spaced apart in the groove along a direction perpendicular to the first end to the second end of the inclined platform.

7. The magnetic core hopper according to claim 1, characterized in that: The limiting mechanism includes a first cylinder and a first limiting block. The first cylinder is installed on the top side of the second end of the inclined platform. The first limiting block is connected to the output end of the first cylinder. The first cylinder is used to drive the first limiting block to reciprocate in a direction perpendicular to the first end to the second end of the inclined platform.

8. The magnetic core hopper according to claim 7, characterized in that: The limiting mechanism includes a second cylinder and a second limiting block. The second cylinder is installed on the bottom side of the second end of the inclined platform. The second limiting block is connected to the output end of the second cylinder. The second cylinder is used to drive the second limiting block to reciprocate in a direction perpendicular to the first end to the second end of the inclined platform.

9. The magnetic core hopper according to claim 8, characterized in that: The distance between the first limiting block and the second limiting block is just enough to accommodate one of the magnetic cores.