Felt pressure maintaining and gluing equipment

Abstract

The utility model relates to felt processing technical field especially relates to a felt pressure -maintaining pasting glue equipment. Its technical scheme includes: base, turnover mechanism, push mechanism, product placement clamp, pressure -maintaining mechanism, guide mechanism and processing bin, and the processing bin is fixed on the base, and the processing bin both sides are equipped with push mechanism, and the base is equipped with turnover mechanism and pressure -maintaining mechanism, and the product placement clamp is placed in the processing bin, and the guide mechanism is equipped under the base, the device push mechanism pushes the push plate and pushes the clamp through telescopic pneumatic cylinder drive, and the guide mechanism moves and positions in cooperation with the clamp, and the pressure -maintaining mechanism realizes accurate pressure -maintaining through the cylinder and drives the pressing plate, and the turnover mechanism adjusts the height through the cylinder and overturns through motor drive, realizes the clamp angle adjustment, and through the cooperation of each mechanism, realizes felt automatic pasting glue, pressure -maintaining and turnover processing, reduces manual intervention, promotes processing efficiency and product consistency, solves the quality problem that the traditional manual operation is not accurate in positioning, and the pressure is not uniform.

Description

Technical Field

[0001] This utility model relates to the field of felt processing technology, specifically a felt pressure-holding and adhesive-applying device. Background Technology

[0002] In the production and processing of felt products, adhesive application and pressure holding are key processes to ensure product performance, directly affecting the bonding strength between the felt and the bonding material and the product's service life. Traditional processing methods rely heavily on manual operation. Workers need to manually position the felt on the clamp, apply glue or tape, and then apply pressure using simple tools to complete the pressure holding process. Some products also need to be manually flipped for double-sided processing. However, manual operation has many drawbacks: First, the positioning accuracy is low; manual placement of the felt is prone to deviation, resulting in inaccurate adhesive application and affecting product assembly accuracy. Second, the pressure is uneven and difficult to control; the pressure applied manually is greatly affected by the operator's experience, easily leading to excessive local pressure causing felt deformation, or insufficient pressure causing weak adhesive adhesion, air bubbles, and reduced product quality stability. Third, when manually turning the felt, repositioning is prone to deviation, especially for irregularly shaped felt products, making it difficult to guarantee consistency. Fourth, production efficiency is low; manual operation steps are cumbersome and cannot meet the needs of large-scale production. Furthermore, long-term repetitive labor can easily lead to worker fatigue, further increasing quality risks. In view of this, we propose a felt pressure-holding adhesive application device to solve the existing problems. Utility Model Content

[0003] The purpose of this invention is to provide a felt pressure-holding adhesive applicator to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a felt pressure-holding adhesive applicator, comprising a base, a flipping mechanism, a pushing mechanism, a product placement fixture, a pressure-holding mechanism, a guiding mechanism, and a processing chamber. The processing chamber is fixedly connected to the base, and the pushing mechanism is symmetrically arranged on both sides of the processing chamber. The flipping mechanism is fixedly connected to the base, and the pressure-holding mechanism is arranged on one side of the base near the flipping mechanism. Several product placement fixtures are placed inside the processing chamber, and a guiding mechanism is arranged below the base.

[0005] Preferably, the pushing mechanism includes a mounting frame, a guide rod, a sliding plate, a push plate, and a second telescopic cylinder. The mounting frame is fixedly connected to both sides of the processing chamber. The second telescopic cylinder is installed inside the mounting frame, and the mounting frame is provided with guide rods on both sides of the second telescopic cylinder. A sliding plate is slidably connected to the guide rod, and a push plate is fixedly connected to the sliding plate. The push plate cooperates with the product placement fixture.

[0006] Preferably, the flipping mechanism includes a fixed frame, a first telescopic cylinder, a guide rail, an adjusting block, and a drive motor. The fixed frame is fixedly connected to the base, the first telescopic cylinder is fixedly connected to the fixed frame, and guide rails are symmetrically arranged on the fixed frame. An adjusting block is slidably connected to the guide rail, and a drive motor is fixedly connected to the adjusting block. The output end of the drive motor is fixedly connected to the flipping frame.

[0007] Preferably, the pressure holding mechanism is composed of a pressure holding frame, a third telescopic cylinder and a pressure plate. The base is fixedly connected to the pressure holding frame on one side of the fixed frame. The third telescopic cylinder is fixedly connected to the pressure holding frame. The output end of the third telescopic cylinder is fixedly connected to the pressure plate. The pressure plate cooperates with the product placement fixture.

[0008] Preferably, the guiding mechanism includes a fourth telescopic cylinder, a transmission component, a guide groove, and a fixing component. The base has a guide groove below the processing chamber, and the fourth telescopic cylinder is fixedly connected to the base below the guide groove. The output end of the fourth telescopic cylinder is fixedly connected to the transmission component, and the fixing component is fixedly connected to the transmission component. The fixing component is located in the guide groove, and the fixing component cooperates with the product placement fixture.

[0009] Compared with the prior art, the beneficial effects of this utility model are: 1. When the second telescopic cylinder extends, its piston rod pushes the sliding plate fixed to it to slide horizontally along the guide rod. When the cylinder retracts, it drives the sliding plate to slide in the opposite direction. The push plate fixed on the sliding plate moves synchronously with the sliding plate. The end face of the push plate is in contact with the side of the product placement fixture. When it is necessary to push the fixture from the initial position of the processing chamber to the pressure holding position, the second telescopic cylinders of the two pushing mechanisms extend synchronously. The push plate pushes the fixture to move along the track in the processing chamber until the fixture reaches directly below the pressure holding mechanism. After processing is completed, the cylinder retracts, and the push plate drives the fixture back to the initial position, without the need for manual handling.

[0010] 2. The base has a guide groove below the processing chamber. A fixing component is installed in the guide groove. When the fourth telescopic cylinder fixed below the base extends, it drives the fixing component to slide along the guide groove through the transmission component. The bottom of the product placement fixture cooperates with the fixing component, driving the fixture to move synchronously and moving the product placement fixture to the next process.

[0011] 3. When the third telescopic cylinder extends, its piston rod drives the fixed pressure plate below to move vertically downward. When the cylinder retracts, it drives the pressure plate to return to its original position. The third telescopic cylinder can control the pressure applied to the felt by adjusting the air intake pressure. When the product placement fixture is pushed to the position directly below the pressure holding mechanism by the pushing mechanism, the third telescopic cylinder extends, and the pressure plate slowly presses down to the surface of the felt, maintaining the set pressure and set time. After the pressure holding is completed, the cylinder retracts, the pressure plate rises, and the fixture is pushed to the next station by the pushing mechanism to ensure that the adhesive layer is fully bonded and improve the peel strength of the felt adhesive.

[0012] 4. When the first telescopic cylinder extends, it pushes the connecting adjusting block to slide downwards along the guide rail. When the cylinder retracts, it drives the adjusting block to slide upwards. The fixed drive motor on the adjusting block rises and falls synchronously with the adjusting block, ultimately driving the tilting frame at the motor output end to adjust its height. This ensures that the height of the fixture matches that of the subsequent processing station. The output shaft of the drive motor directly drives the tilting frame to rotate. The product placement fixture on the tilting frame rotates synchronously with the tilting frame, realizing the flipping of the felt after processing the front side. This avoids positioning deviations caused by manual flipping and improves processing consistency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the processing chamber in this utility model; Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure along the AA direction; Figure 4 This is a schematic diagram of the guiding mechanism in this utility model.

[0014] In the diagram: 1. Base; 2. Tilting mechanism; 201. Fixing frame; 202. First telescopic cylinder; 203. Guide rail; 204. Adjusting block; 205. Drive motor; 206. Tilting frame; 3. Pushing mechanism; 301. Mounting frame; 302. Guide rod; 303. Sliding plate; 304. Push plate; 305. Second telescopic cylinder; 4. Product placement fixture; 5. Pressure holding mechanism; 501. Pressure holding frame; 502. Third telescopic cylinder; 503. Pressure plate; 6. Guide mechanism; 601. Fourth telescopic cylinder; 602. Transmission component; 603. Guide groove; 604. Fixing component; 7. Processing chamber. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0016] like Figures 1-4As shown, the present invention proposes a felt pressure-holding adhesive applicator, comprising a base 1, a flipping mechanism 2, a pushing mechanism 3, a product placement fixture 4, a pressure-holding mechanism 5, a guiding mechanism 6, and a processing chamber 7. The processing chamber 7 is fixedly connected to the base 1, and the pushing mechanism 3 is symmetrically arranged on both sides of the processing chamber 7. The flipping mechanism 2 is fixedly connected to the base 1, and the pressure-holding mechanism 5 is arranged on one side of the base 1 with the flipping mechanism 2. Several product placement fixtures 4 are placed in the processing chamber 7, and the guiding mechanism 6 is arranged below the base 1.

[0017] In an optional embodiment, the pushing mechanism 3 includes a mounting frame 301, a guide rod 302, a sliding plate 303, a push plate 304, and a second telescopic cylinder 305. The mounting frame 301 is fixedly connected to both sides of the processing chamber 7. The second telescopic cylinder 305 is provided inside the mounting frame 301, and the mounting frame 301 is provided with guide rods 302 on both sides of the second telescopic cylinder 305. The sliding plate 303 is slidably connected to the guide rod 302, and the push plate 304 is fixedly connected to the sliding plate 303. The push plate 304 cooperates with the product placement fixture 4. When the second telescopic cylinder 305 extends, its piston rod pushes the sliding plate 303 fixed thereto to slide horizontally along the guide rod 302. When the cylinder retracts, it drives the sliding plate to slide in the opposite direction. The push plate 304 fixed on the sliding plate 303 moves synchronously with the sliding plate 303. The end face of the push plate 304 fits against the side of the product placement fixture 4. When it is necessary to push the fixture from the initial position of the processing chamber 7 to the pressure holding position, the second telescopic cylinder 305 of the two side pushing mechanisms 3 extends synchronously. The push plate 304 pushes the fixture to move along the track in the processing chamber 7 until the fixture reaches directly below the pressure holding mechanism. After processing is completed, the cylinder retracts, and the push plate 304 drives the fixture back to the initial position without manual handling.

[0018] In an optional embodiment, the flipping mechanism 2 includes a fixed frame 201, a first telescopic cylinder 202, a guide rail 203, an adjusting block 204, and a drive motor 205. The fixed frame 201 is fixedly connected to the base 1, the first telescopic cylinder 202 is fixedly connected to the fixed frame 201, and the guide rail 203 is symmetrically arranged on the fixed frame 201. The adjusting block 204 is slidably connected to the guide rail 203, the drive motor 205 is fixedly connected to the adjusting block 204, and the output end of the drive motor 205 is fixedly connected to the flipping frame 206. When the first telescopic cylinder 202 extends, it pushes the adjusting block 204 connected to it to slide downward along the guide rail 203. When the cylinder retracts, it drives the adjusting block 204 to slide upward. The drive motor 205 fixed on the adjusting block 204 rises and falls synchronously with the adjusting block 204, and finally drives the flipping frame 206 at the motor output end to adjust its height, ensuring that the height of the fixture matches the height of the subsequent processing station. The output shaft of the drive motor 205 directly drives the flipping frame 206 to rotate. The product placement fixture on the flipping frame 206 rotates synchronously with the flipping frame, realizing the flipping of the felt after processing the front side, avoiding positioning deviations caused by manual flipping, and improving processing consistency.

[0019] In an optional embodiment, the pressure holding mechanism 5 is composed of a pressure holding frame 501, a third telescopic cylinder 502 and a pressure plate 503. The base 1 is fixedly connected to the pressure holding frame 501 on one side of the fixed frame 201. The third telescopic cylinder 502 is fixedly connected to the pressure holding frame 501. The output end of the third telescopic cylinder 502 is fixedly connected to the pressure plate 503. The pressure plate 503 cooperates with the product placement fixture 4. When the third telescopic cylinder 502 extends, its piston rod drives the fixed pressure plate 503 below to move vertically downward. When the cylinder retracts, it drives the pressure plate to return to its original position. The third telescopic cylinder 502 can control the pressure applied to the felt by the pressure plate 503 by adjusting the air intake pressure. When the product placement fixture 4 is sent to the pressure holding mechanism 5 directly below by the pushing mechanism 3, the third telescopic cylinder 502 extends, and the pressure plate 503 slowly presses down to the surface of the felt, maintaining the set pressure and set time. After the pressure holding is completed, the cylinder retracts, the pressure plate rises, and the fixture is sent to the next station by the pushing mechanism 3 to ensure that the adhesive layer is fully bonded and improve the peel strength of the felt adhesive.

[0020] In an optional embodiment, the guiding mechanism 6 includes a fourth telescopic cylinder 601, a transmission component 602, a guide groove 603, and a fixing component 604. The base 1 has a guide groove 603 below the processing chamber 7, and the fourth telescopic cylinder 601 is fixedly connected to the base 1 below the guide groove 603. The output end of the fourth telescopic cylinder 601 is fixedly connected to the transmission component 602, and the fixing component 604 is fixedly connected to the transmission component 602. The fixing component 604 is located in the guide groove 603, and the fixing component 604 cooperates with the product placement fixture 4. The base 1 has a guide groove 603 below the processing chamber 7. A fixing member 604 is installed in the guide groove 603. When the fourth telescopic cylinder 601 fixed below the base extends, it drives the fixing member 604 to slide along the guide groove 603 through the transmission member 602. The bottom of the product placement fixture 4 cooperates with the fixing member 604, driving the fixture to move synchronously and moving the product placement fixture 4 to the next process.

[0021] The working principle of this utility model is as follows: When the second telescopic cylinder 305 extends, its piston rod pushes the sliding plate 303 fixed thereto to slide horizontally along the guide rod 302. When the cylinder retracts, it drives the sliding plate to slide in the opposite direction. The push plate 304 fixed on the sliding plate 303 moves synchronously with the sliding plate 303. The end face of the push plate 304 is in contact with the side of the product placement fixture 4. When it is necessary to push the fixture from the initial position of the processing chamber 7 to the pressure holding position, the second telescopic cylinder 305 of the two side pushing mechanisms 3 extends synchronously. The push plate 304 pushes the fixture to move along the track in the processing chamber 7 until the fixture reaches directly below the pressure holding mechanism. After the processing is completed, the cylinder retracts and the push plate 304 drives the fixture back to the initial position. No manual handling is required. The base 1 has a guide groove 603 below the processing chamber 7. A fixing member 604 is installed in the guide groove 603. When the fourth telescopic cylinder 601 fixed below the base extends, it drives the fixing member 604 to slide along the guide groove 603 through the transmission member 602. The bottom of the product placement fixture 4 cooperates with the fixing member 604 to drive the fixture to move synchronously and move the product placement fixture 4 to the next process. When the third telescopic cylinder 502 extends, its piston rod drives the fixed pressure plate 503 below to move vertically downward. When the cylinder retracts, it drives the pressure plate to return to its original position. The third telescopic cylinder 502 can control the pressure applied to the felt by the pressure plate 503 by adjusting the air intake pressure. When the product placement fixture 4 is sent to the pressure holding mechanism 5 directly below by the pushing mechanism 3, the third telescopic cylinder 502 extends, and the pressure plate 503 slowly presses down to the surface of the felt, maintaining the set pressure and set time. After the pressure holding is completed, the cylinder retracts, the pressure plate rises, and the fixture is sent to the next station by the pushing mechanism 3 to ensure that the adhesive layer is fully bonded and improve the peel strength of the felt adhesive. When the first telescopic cylinder 202 extends, it pushes the adjusting block 204 connected to it to slide downward along the guide rail 203. When the cylinder retracts, it drives the adjusting block 204 to slide upward. The drive motor 205 fixed on the adjusting block 204 rises and falls synchronously with the adjusting block 204, and finally drives the flipping frame 206 at the motor output end to adjust its height, ensuring that the height of the fixture matches the height of the subsequent processing station. The output shaft of the drive motor 205 directly drives the flipping frame 206 to rotate. The product placement fixture on the flipping frame 206 rotates synchronously with the flipping frame, realizing the flipping of the felt after processing the front side, avoiding positioning deviations caused by manual flipping, and improving processing consistency.

[0022] It should be understood that the specific embodiments described above are for illustrative purposes or to explain the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A felt pressure-holding adhesive application device, characterized in that: The device includes a base (1), a flipping mechanism (2), a pushing mechanism (3), a product placement fixture (4), a pressure holding mechanism (5), a guiding mechanism (6), and a processing chamber (7). The processing chamber (7) is fixedly connected to the base (1), and the pushing mechanism (3) is symmetrically arranged on both sides of the processing chamber (7). The flipping mechanism (2) is fixedly connected to the base (1), and the pressure holding mechanism (5) is arranged on one side of the flipping mechanism (2). Several product placement fixtures (4) are placed in the processing chamber (7), and the guiding mechanism (6) is arranged below the base (1).

2. The felt pressure-holding adhesive applicator according to claim 1, characterized in that: The pushing mechanism (3) includes a mounting frame (301), a guide rod (302), a sliding plate (303), a push plate (304), and a second telescopic cylinder (305). The mounting frame (301) is fixedly connected to both sides of the processing chamber (7). The second telescopic cylinder (305) is installed inside the mounting frame (301). The mounting frame (301) is provided with guide rods (302) on both sides of the second telescopic cylinder (305). The sliding plate (303) is slidably connected to the guide rod (302). The push plate (304) is fixedly connected to the sliding plate (303). The push plate (304) cooperates with the product placement fixture (4).

3. The felt pressure-holding adhesive applicator according to claim 1, characterized in that: The flipping mechanism (2) includes a fixed frame (201), a first telescopic cylinder (202), a guide rail (203), an adjusting block (204), and a drive motor (205). The fixed frame (201) is fixedly connected to the base (1), the first telescopic cylinder (202) is fixedly connected to the fixed frame (201), and the guide rail (203) is symmetrically arranged on the fixed frame (201). The adjusting block (204) is slidably connected to the guide rail (203), and the drive motor (205) is fixedly connected to the adjusting block (204). The output end of the drive motor (205) is fixedly connected to the flipping frame (206).

4. The felt pressure-holding adhesive applicator according to claim 1, characterized in that: The pressure holding mechanism (5) is composed of a pressure holding frame (501), a third telescopic cylinder (502) and a pressure plate (503). The base (1) is fixedly connected to the pressure holding frame (501) on one side of the fixed frame (201). The third telescopic cylinder (502) is fixedly connected to the pressure holding frame (501). The output end of the third telescopic cylinder (502) is fixedly connected to the pressure plate (503). The pressure plate (503) cooperates with the product placement fixture (4).

5. The felt pressure-holding adhesive applicator according to claim 1, characterized in that: The guiding mechanism (6) includes a fourth telescopic cylinder (601), a transmission component (602), a guide groove (603), and a fixing component (604). The base (1) has a guide groove (603) below the processing chamber (7), and the fourth telescopic cylinder (601) is fixedly connected to the base (1) below the guide groove (603). The output end of the fourth telescopic cylinder (601) is fixedly connected to the transmission component (602), and the fixing component (604) is fixedly connected to the transmission component (602). The fixing component (604) is located in the guide groove (603), and the fixing component (604) cooperates with the product placement fixture (4).

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