An automatic transfer device for cohesive sediments

Abstract

The utility model discloses a kind of viscous deposit automatic transfer equipment, including supporting bottom plate, the upper end face front part of supporting bottom plate is provided with storage tank placing rack, and viscous material storage tank is equidistantly arranged at the upper end face of storage tank placing rack, and the inner end face of storage tank placing rack is provided with proximity switch one at the place of viscous material storage tank opposite to it.The automation efficiency of the utility model breaks through the limitation of artificial, transverse transfer module uses linear guide rail to match servo motor, millimeter level horizontal displacement precision control can be realized, lifting module is cooperated through guide rod and pneumatic push rod simultaneously, avoid shaking when lifting, ensure that the stable docking of gripper assembly storage tank and material receiving container, and equipment can be according to procedure 24 hours continuous operation, transfer speed can be flexibly adjusted with motor speed, adapt to different production line rhythm, single-day material processing capacity is several times higher than artificial, thoroughly solve the efficiency bottleneck caused by artificial fatigue, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of viscous sediment transfer equipment, specifically an automatic viscous sediment transfer device. Background Technology

[0002] Currently, in the chemical, food, and pharmaceutical industries, the transfer of viscous substances still largely relies on manual methods. However, this method has many drawbacks in actual production:

[0003] 1. In terms of production efficiency, manual transfer is limited by the speed of human operation and the degree of fatigue, resulting in a serious shortage of daily material handling capacity. Especially in large-scale production scenarios, the efficiency of manual transfer is far from matching the production line rhythm, which greatly restricts the improvement of production capacity.

[0004] 2. Regarding transfer accuracy, the strong adhesion of viscous substances makes it difficult for manual workers to accurately control the transfer amount and position, resulting in a large deviation in the transfer amount. This directly affects the product quality of subsequent processes, causing a large number of defective products and increasing rework costs.

[0005] 3. In terms of labor intensity, manual labor requires repeated handling and dumping, which can easily lead to occupational diseases such as frozen shoulder and lumbar muscle strain over a long period of time. In addition, the rate of operational errors caused by fatigue increases, which further affects production quality and continuity. It also causes frequent staff turnover, increasing the company's human resource training costs.

[0006] 4. In terms of safety, some sticky substances are corrosive and irritating, and direct contact with people can easily cause personal injury; if spillage occurs during material handling, it will not only waste materials, but also pollute the production environment and even cause safety hazards.

[0007] Furthermore, the consistency of manual transfer is extremely poor. Differences in operation between different operators or even the same person under different conditions lead to inconsistent product quality, which seriously affects the company's market reputation. Therefore, there is an urgent need for an automatic transfer device for viscous sediments to solve the above-mentioned problems. Utility Model Content

[0008] The purpose of this invention is to provide an automatic transfer device for viscous sediments to solve the problems mentioned in the background art.

[0009] To achieve the above objectives, this utility model provides the following technical solution: an automatic transfer device for viscous sediments, comprising a supporting base plate, a storage tank mounting frame provided at the front of the upper end face of the supporting base plate, and viscous material storage tanks equidistantly arranged on the upper end face of the storage tank mounting frame. A proximity switch is provided on the inner end face of the storage tank mounting frame, directly opposite the viscous material storage tanks, for detecting the arrival of the viscous material storage tanks.

[0010] The feeding clamping device is fixedly installed on the rear part of the upper end face of the support base plate. A three-piece assembly is provided on the side of the rear end face of the feeding clamping device, and a valve island is provided on the upper part of the rear end face of the feeding clamping device. The feeding clamping device is used to clamp and flip the viscous material storage tank for feeding.

[0011] A viscous material feeding device is fixedly installed on the upper surface of the support base plate near the side of the storage tank mounting frame. The viscous material feeding device is used to feed viscous materials into the storage tank using high-frequency vibration.

[0012] Preferably, the feeding clamping device includes a support truss, an X-axis linear module is provided on the upper part of the front end face of the support truss, a Z-axis linear module is provided at the transfer end of the X-axis linear module, and a swing cylinder is provided at the lifting end of the Z-axis linear module. A wide-shaped air claw is fixedly provided on the front end face of the swing cylinder, and a storage tank clamp is provided at the two grippers of the wide-shaped air claw.

[0013] Preferably, the wide-shaped pneumatic gripper clamps the outer wall of the viscous material storage tank using two sets of storage tank clamps. The viscous material storage tank is made of polytetrafluoroethylene, which can effectively improve the stability of the subsequent storage tank clamps in guiding the viscous material storage tank containing the material, and facilitate the subsequent unloading operation.

[0014] Preferably, the viscous material feeding device includes a frame, an air hammer support seat is fixedly installed on the upper end face of the frame near the side, a high-frequency air hammer is fixedly installed on the top of the inner end face of the air hammer support seat by bolts, a receiving container is installed at the lower part of the frame coaxial with the high-frequency air hammer, a proximity switch three is installed at the lower part of the frame near the receiving container, and a proximity switch two is installed at the front of the upper end face of the frame.

[0015] Preferably, the second proximity switch does not contact the viscous material storage tank and is used to detect the position of the viscous material storage tank. The third proximity switch does not contact the receiving container and is used to detect the position of the receiving container. This facilitates high-frequency vibration by the high-frequency air hammer, thereby improving the stability of discharging the viscous material inside the viscous material storage tank. At the same time, the third proximity switch can detect the receiving container to prevent material overflow.

[0016] Preferably, the hammer at the output end of the high-frequency air hammer is directly aligned with the bottom of the viscous material storage tank, the viscous material storage tank and the receiving container are coaxially aligned, and the openings of the viscous material storage tank and the receiving container are directly aligned. This improves the efficiency of the high-frequency air hammer in discharging the viscous material inside the viscous material storage tank through high-frequency vibration. The coaxial alignment of the viscous material storage tank and the receiving container, along with their openings, effectively improves the accuracy and stability of the subsequent introduction of viscous material from the viscous material storage tank into the receiving container.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. The automation efficiency of this utility model breaks through the limitations of manual labor. The horizontal movement module adopts a linear guide rail and a servo motor to achieve precise control of horizontal displacement at the millimeter level. At the same time, the lifting module, through the cooperation of the guide rod and the pneumatic push rod, avoids shaking during lifting and ensures that the gripper assembly stably docks with the storage tank and the receiving container. Moreover, the equipment can operate continuously for 24 hours according to the program, and the transfer speed can be flexibly adjusted with the motor speed to adapt to different production line rhythms. The daily material processing capacity is several times higher than that of manual labor, completely solving the efficiency bottleneck caused by human fatigue and improving production efficiency.

[0019] 2. This utility model equipment improves both transfer accuracy and material utilization. The storage tank is made of polytetrafluoroethylene, whose low surface adhesion characteristics can significantly reduce the residue of sticky materials. Combined with the 0-180 degree precise angle control of the tilting cylinder, the tilting angle of the material can be precisely controlled. In addition, the high-frequency air hammer assists in the removal of residual material from the tank wall, which can ensure that the material is completely poured into the receiving container, thereby reducing residual waste from the source and reducing the non-conforming rate caused by material quantity deviation in subsequent processes.

[0020] 3. This utility model has better safety and compatibility. Polytetrafluoroethylene is resistant to strong acids, strong alkalis and strong oxidizing substances, and can be used with corrosive and sticky materials in the chemical and pharmaceutical fields. It will not react with materials or release impurities, thus ensuring product quality. The positioning slot at the docking point between the receiving container and the storage tank can reduce spillage during material transfer and indirectly reduce the safety hazards of manual contact with corrosive materials.

[0021] 4. The ease of maintenance of this utility model meets production needs. The surface of the polytetrafluoroethylene tank is smooth, and daily cleaning only requires simple wiping. The high-frequency air hammer adopts a quick-connect air pipe connection, and disassembly and maintenance do not require disassembling the tank. The cleaning of the gripper assembly can also be handled quickly, which greatly reduces maintenance time and cost and ensures stable operation of the equipment. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0023] Figure 2For the present utility model Figure 1 A magnified view of a section at point I;

[0024] Figure 3 This is a side view of the main body of this utility model;

[0025] Figure 4 This is a schematic diagram of the feeding clamping device of this utility model;

[0026] Figure 5 This is a schematic diagram of the viscous material feeding device of this utility model.

[0027] In the diagram: 1-Triple unit, 2-Feeding clamping device, 3-Viscous material unloading device, 4-Viscous material storage tank, 5-Proximity switch one, 6-Storage tank mounting frame, 7-Supporting base plate, 8-Valve island, 21-X-axis linear module, 22-Supporting truss, 23-Z-axis linear module, 24-Swing cylinder, 25-Wide air gripper, 26-Storage tank clamp, 31-Air hammer support seat, 32-High-frequency air hammer, 33-Proximity switch two, 34-Frame, 35-Receiving container, 36-Proximity switch three. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-5 This utility model provides an embodiment of an automatic transfer device for viscous sediments, comprising a supporting base plate 7, a storage tank mounting frame 6 disposed at the front of the upper end face of the supporting base plate 7, and viscous material storage tanks 4 disposed at equal intervals on the upper end face of the storage tank mounting frame 6. A proximity switch 5 is disposed on the inner end face of the storage tank mounting frame 6, directly opposite the viscous material storage tanks 4, for detecting the arrival of the viscous material storage tanks 4.

[0030] The feeding clamping device 2 is fixedly installed on the rear part of the upper end face of the support base plate 7. A triplet 1 is provided on the side of the rear end face of the feeding clamping device 2, and a valve island 8 is provided on the upper part of the rear end face of the feeding clamping device 2. The feeding clamping device 2 is used to clamp and flip the viscous material storage tank 4 for feeding.

[0031] The viscous material feeding device 3 is fixedly installed on the upper surface of the support base plate 7 near the side of the storage tank mounting frame 6. The viscous material feeding device 3 is used to feed the viscous material storage tank 4 with high-frequency vibration.

[0032] The feeding clamping device 2 includes a support truss 22. An X-axis linear module 21 is provided on the upper part of the front end face of the support truss 22. A Z-axis linear module 23 is provided at the transfer end of the X-axis linear module 21. A swing cylinder 24 is provided at the lifting end of the Z-axis linear module 23. A wide-shaped air claw 25 is fixedly provided on the front end face of the swing cylinder 24. A storage tank clamp 26 is provided at the two grippers of the wide-shaped air claw 25.

[0033] The wide-shaped pneumatic gripper 25 clamps the outer wall of the viscous material storage tank 4 through two sets of storage tank clamps 26. The viscous material storage tank 4 is made of polytetrafluoroethylene, which can effectively improve the stability of the subsequent material guiding by the storage tank clamps 26 to the viscous material storage tank 4 containing material, and facilitate the subsequent material unloading operation.

[0034] The viscous material feeding device 3 includes a frame 34. An air hammer support 31 is fixedly installed on the upper end face of the frame 34 near the side. A high-frequency air hammer 32 is fixedly installed on the top of the inner end face of the air hammer support 31 by bolts. A receiving container 35 is installed at the lower part of the frame 34 and coaxial with the high-frequency air hammer 32. A proximity switch 36 is installed at the lower part of the frame 34 near the receiving container 35. A proximity switch 23 is installed at the front of the upper end face of the frame 34.

[0035] Proximity switch 2 33 does not contact the viscous material storage tank 4, and is used to detect the position of the viscous material storage tank 4. Proximity switch 36 does not contact the receiving container 35, and is used to detect the position of the receiving container 35. Proximity switch 2 33 can detect the position of the viscous material storage tank 4, which facilitates the high-frequency vibration of the high-frequency air hammer 32, thereby improving the stability of the discharge of viscous material inside the viscous material storage tank 4. At the same time, proximity switch 36 can detect the receiving container 35, thereby preventing material overflow.

[0036] The hammer at the output end of the high-frequency air hammer 32 is in close contact with the bottom of the viscous material storage tank 4, which can improve the efficiency of the high-frequency air hammer 32 in discharging the viscous material inside the viscous material storage tank 4 through high-frequency vibration. The viscous material storage tank 4 and the receiving container 35 are coaxially aligned and their openings are directly opposite each other, which can effectively improve the accuracy and stability of the subsequent introduction of viscous material from the viscous material storage tank 4 into the receiving container 35.

[0037] Working principle: Before use, the operator can manually place the viscous material storage tank 4 (for transferring viscous materials) on the storage tank mounting rack 6. Then, the receiving container 35 can be placed below the high-frequency air hammer 32. During material transfer, the X-axis linear module 21 moves the storage tank clamp 26 above the corresponding viscous material storage tank 4; the storage tank clamp 26 opens, and the Z-axis linear module 23 lowers the storage tank clamp 26 to the middle position of the viscous material storage tank 4; subsequently, the storage tank clamp 26 closes to clamp the viscous material. The material storage tank 4 is raised by the Z-axis linear module 23, and the X-axis linear module 21 moves the storage tank clamp 26 and the viscous material storage tank 4 to the high-frequency air hammer 32. At the same time, the swing cylinder 24 rotates, flipping the viscous material storage tank 4 180 degrees and placing it under the high-frequency air hammer 32. The high-frequency air hammer 32 pneumatically starts to quickly strike the viscous material storage tank 4, causing the viscous material to fall into the receiving container 35. After the striking is completed, the viscous material storage tank 4 is put back in its original position. This cycle continues until all materials have been transferred, and all materials are manually retrieved.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic transfer device for viscous sediments, comprising a supporting base plate (7), wherein a storage tank mounting frame (6) is provided at the front of the upper end face of the supporting base plate (7), and viscous material storage tanks (4) are equidistantly arranged at the upper end face of the storage tank mounting frame (6), and a proximity switch (5) is provided at the inner end face of the storage tank mounting frame (6) directly opposite the viscous material storage tanks (4), the proximity switch (5) being used to detect the position of the viscous material storage tanks (4), characterized in that: The feeding clamping device (2) is fixedly installed on the rear part of the upper end face of the support base plate (7). A three-piece (1) is provided on the side of the rear end face of the feeding clamping device (2), and a valve island (8) is provided on the upper part of the rear end face of the feeding clamping device (2). The feeding clamping device (2) is used to clamp and flip the viscous material storage tank (4) for feeding. The viscous material feeding device (3) is fixedly installed on the upper end face of the support base plate (7) near the side of the storage tank mounting frame (6). The viscous material feeding device (3) is used to feed the viscous material storage tank (4) with high frequency vibration.

2. The automatic transfer device for viscous sediments according to claim 1, characterized in that: The feeding clamping device (2) includes a support truss (22). An X-axis linear module (21) is provided on the upper part of the front end face of the support truss (22). A Z-axis linear module (23) is provided at the transfer end of the X-axis linear module (21). A swing cylinder (24) is provided at the lifting end of the Z-axis linear module (23). A wide-shaped air claw (25) is fixedly provided on the front end face of the swing cylinder (24). A storage tank clamp (26) is provided at the two grippers of the wide-shaped air claw (25).

3. The automatic transfer device for viscous sediments according to claim 2, characterized in that: The wide-shaped pneumatic gripper (25) clamps the outer wall of the viscous material storage tank (4) through two sets of storage tank clamps (26). The viscous material storage tank (4) is made of polytetrafluoroethylene.

4. The automatic transfer device for viscous sediments according to claim 2, characterized in that: The viscous material feeding device (3) includes a frame (34). A pneumatic hammer support (31) is fixedly installed on the upper end face of the frame (34) near the side. A high-frequency pneumatic hammer (32) is fixedly installed on the top of the inner end face of the pneumatic hammer support (31) by bolts. A receiving container (35) is installed at the lower part of the frame (34) coaxial with the high-frequency pneumatic hammer (32). A proximity switch three (36) is installed at the lower part of the frame (34) near the receiving container (35). A proximity switch two (33) is installed at the front of the upper end face of the frame (34).

5. The automatic transfer device for viscous sediments according to claim 4, characterized in that: The second proximity switch (33) does not contact the viscous material storage tank (4), and the second proximity switch (33) is used to detect the position of the viscous material storage tank (4). The third proximity switch (36) does not contact the receiving container (35), and the third proximity switch (36) is used to detect the position of the receiving container (35).

6. The automatic transfer device for viscous sediments according to claim 4, characterized in that: The hammer at the output end of the high-frequency air hammer (32) is in contact with the bottom of the viscous material storage tank (4), the viscous material storage tank (4) is coaxial with the receiving container (35), and the openings of the viscous material storage tank (4) and the receiving container (35) are directly opposite each other.

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