Full-automatic unloader for positioner
Patent Information
- Application Number
- CN202522538296.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0002]在定位器(如GPS定位模块等)生产过程中,需要对其进行电流、电阻等相关测试,测试完成后,需要对其进行下料,即将其从测试载具内移载至料盘中,目前,部分企业采用机械手的方式自动移载下料,但机械手结构简单,且位于机械手上的多个移载吸盘的位置是固定不变的,而料盘上的用于承载产品的穴位间的间距,与载具上的穴位间的间距不同,这样就需要配置变距平台及两组机械手(两组机械手上的移载吸盘的间距不同),其中一机械手用于将载具上的产品移载至变距平台上,变距平台对其进行变距,再由另一组机械手将变距后的产品移载至料盘上,操作复杂,且成本较高,同时,普遍采用人工搬运料盘至下料位的方式,人工成本高,工作效率低
本实用新型可实现定位器的自动化下料,自动化程度高、工作效率高,同时,将变距平台的变距功能集成于下料移载装置上,可直接对下料移载吸嘴进行变距,无需再额外增加变距平台,降低了成本,实用性强。
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Figure CN224883156U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation technology, and in particular to a fully automatic feeding machine for a positioner. Background Technology
[0002] During the production of locators (such as GPS positioning modules), it is necessary to perform tests on current, resistance, and other related parameters. After the tests are completed, the locators need to be unloaded, that is, transferred from the test carrier to the material tray. Currently, some companies use robotic arms for automatic transfer and unloading. However, the robotic arms have a simple structure, and the positions of the multiple transfer suction cups on the robotic arms are fixed. The spacing between the acupoints on the material tray that support the products is different from the spacing between the acupoints on the carrier. This requires the configuration of a variable-pitch platform and two sets of robotic arms (the transfer suction cups on the two sets of robotic arms have different spacing). One robotic arm is used to transfer the products from the carrier to the variable-pitch platform, which then adjusts the pitch. The other set of robotic arms then transfers the adjusted products to the material tray. This operation is complex and costly. At the same time, the common practice is to manually move the material tray to the unloading position, which results in high labor costs and low work efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a fully automatic unloading machine for positioners, which can realize the automatic unloading of positioners with a high degree of automation and high working efficiency. At the same time, the pitch-changing function of the pitch-changing platform is integrated into the unloading and transfer device, which can directly change the pitch of the unloading and transfer nozzle without the need to add an additional pitch-changing platform, thus reducing costs and making it highly practical.
[0004] To achieve the above objectives, the following technical solution is adopted: A fully automatic unloading machine for a locator includes an unloading conveyor line, an unloading hopper arranged on one side of the unloading conveyor line, and an unloading robot arranged between the unloading conveyor line and the unloading hopper. The unloading robot includes an unloading tilting device arranged on one side of the unloading conveyor line and an unloading transfer device arranged close to the unloading tilting device. The unloading tilting device includes a tilting frame, a tilting lifting cylinder installed on one side of the tilting frame, a tilting lifting base connected to the tilting lifting cylinder, and a tilting mounting plate installed on one side of the tilting lifting base. A tilting motor is also installed on the tilting mounting plate, and the tilting motor also drives a tilting rod connected to it. A plurality of tilting suction heads are installed at intervals along the length of the bottom of the tilting rod, and a tilting transfer suction head is also installed at the bottom of the tilting suction head.
[0005] Furthermore, the unloading and transfer device includes an unloading robotic arm, an unloading mounting plate connected to the unloading robotic arm, an unloading lifting cylinder mounted on the upper part of one side of the unloading mounting plate, and an unloading lifting plate slidably arranged on one side of the unloading mounting plate and connected to the unloading lifting cylinder; a first slide rail assembly is arranged along the length direction of the unloading mounting plate on the lower part of one side of the unloading mounting plate, and a plurality of variable pitch guide plates are slidably connected on the first slide rail assembly; an unloading and transfer suction nozzle is also installed on the lower part of one side of each variable pitch guide plate, and each variable pitch guide plate... A bearing follower is also installed on the upper part of one side of the plate; a number of first pitch holes are opened at one end of one side of the material lifting plate, and a number of second pitch holes are opened at the other end of one side of the material lifting plate; the first pitch holes are opened at an angle downward toward the second pitch holes, and the second pitch holes are opened at an angle downward toward the first pitch holes; the bearing follower on the pitch guide plate at one end of the material lifting plate is arranged in the first pitch hole, and the bearing follower on the pitch guide plate at the other end of the material lifting plate is arranged in the second pitch hole.
[0006] Furthermore, a suction nozzle mounting base is installed on the lower part of one side of the variable pitch guide plate, and a feeding suction nozzle head is installed at the bottom of the suction nozzle mounting base; the feeding and transfer suction nozzle is installed at the bottom of the feeding suction nozzle head; the suction nozzle mounting base has an L-shaped structure, and the vertical end of the L-shaped suction nozzle mounting base is slidably connected to the lower part of one side of the variable pitch guide plate, and the feeding suction nozzle head is installed at the bottom of the horizontal end of the L-shaped suction nozzle mounting base; a first spring pressure block is also connected to the lower part of one side of the variable pitch guide plate above the suction nozzle mounting base; a first equalization screw is also installed on the first spring pressure block, and the lower part of the first equalization screw moves through the first spring pressure block; a pressure sensor is also installed at the top of the horizontal end of the L-shaped suction nozzle mounting base, and the bottom of the first equalization screw is connected to the pressure sensor; a first buffer spring is also sleeved on the first equalization screw, and the first buffer spring is located between the top of the pressure sensor and the bottom of the first spring pressure block.
[0007] Furthermore, a tilting fixing block is connected to the upper part of one side of the tilting lifting seat, and a second equalizing screw is installed on the tilting fixing block; the lower part of the second equalizing screw is arranged to move through the tilting fixing block; the tilting mounting plate is slidably connected to one side of the tilting lifting seat, and the top of the tilting mounting plate is connected to the bottom of the second equalizing screw; a second buffer spring is also sleeved on the second equalizing screw, and the second buffer spring is located between the top of the tilting lifting seat and the bottom of the tilting fixing block.
[0008] Furthermore, the unloading hopper includes a tray conveying mechanism; the tray conveying mechanism includes a tray fixing platform, and the top of the tray fixing platform is provided with three tray through holes spaced apart; a tray conveying line is arranged below each tray through hole, and a tray lifting mechanism is arranged at one end of each tray conveying line; a tray picking mechanism is installed at each end of the tray through hole on the tray fixing platform, and a tray straightening mechanism is also installed on both sides of the two tray through holes at both ends of the tray fixing platform; a tray translation mechanism is also installed on the top of the tray fixing platform along the length direction of the tray fixing platform, and the tray translation mechanism is also driven and connected to a tray sliding plate.
[0009] Furthermore, the tray-separating material handling mechanism includes a tray-separating lifting cylinder installed on the top of the tray-separating fixed platform, a tray-separating translation cylinder connected to the tray-separating lifting cylinder, and a tray-separating connecting horizontal plate connected to the tray-separating translation cylinder; a tray-separating connecting vertical plate is connected to each of the bottom ends of the tray-separating connecting horizontal plate, and a tray-separating material handling block is installed on each side of the tray-separating connecting vertical plate; a first V-shaped groove is opened on the lower part of the side of the tray-separating material handling block near the tray through hole, and an extension support block extends from the bottom of the tray-separating material handling block toward the tray through hole.
[0010] Furthermore, a dividing plate guide sleeve is also installed on the dividing plate connecting vertical plate, and a dividing plate pin is horizontally connected to the other side of the dividing plate material taking block; the dividing plate pin is arranged to move through the dividing plate guide sleeve; a third buffer spring is also installed on the dividing plate pin, and the third buffer spring is located between the dividing plate material taking block and the dividing plate connecting vertical plate.
[0011] Furthermore, a carrier spreading device is arranged below the material unloading conveyor line; the carrier spreading device includes a spreading horizontal plate, a spreading lifting cylinder installed on one side of the spreading horizontal plate, and a spreading lifting plate connected to the spreading lifting cylinder; a number of spreading clamping cylinders are spaced apart along the length of the top of the spreading lifting plate; the spreading clamping cylinders also drive two spreading translation blocks, and each spreading translation block is connected to a corresponding spreading vertical rod; a spreading insert rod extends upward from the middle of the top of the spreading vertical rod; lifting guide sleeves are installed at both ends of the spreading lifting plate; a spreading carrier plate is arranged above the spreading lifting plate, and a lifting guide column is connected to each of the bottom ends of the spreading carrier plate; the lower part of each lifting guide column is arranged to move through a lifting guide sleeve; clearance notches are also provided on both sides of the top of the spreading carrier plate corresponding to the spreading insert rods.
[0012] By adopting the above solution, the beneficial effects of this utility model are: This invention enables automated feeding of the positioner, achieving a high degree of automation and high work efficiency. Furthermore, by integrating the pitch-changing function of the pitch-changing platform into the feeding and transfer device, the pitch of the feeding and transfer nozzle can be directly changed without the need for an additional pitch-changing platform, thus reducing costs and enhancing practicality. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the feeding hopper and feeding transfer device of this utility model; Figure 3 This is a structural diagram of the material feeding hopper of this utility model with some parts omitted. Figure 4 This is a schematic diagram of the structure of the tray fixing platform of this utility model; Figure 5 This is a schematic diagram of the structure of the disc feeding mechanism and the disc straightening mechanism of this utility model; Figure 6 This is a schematic diagram of the material feeding and transfer device of this utility model; Figure 7 This is a schematic diagram of the structure of the vehicle spreading device of this utility model; Figure 8 This is a schematic diagram of the structure of the vehicle spreading device of this utility model, which eliminates the limiting pressure plate and the pressure connecting plate; Figure 9 This is a schematic diagram of the material feeding and turning device of this utility model; The following are explanations of the labels in the attached diagram: 1. Material unloading hopper; 2. Material unloading and transfer device; 3. Material unloading conveyor line; 4. Material unloading and tilting device; 5. Carrier spreading device; 11. Tray handling mechanism; 12. Tray transport line; 13. Tray lifting mechanism; 14. Tray picking mechanism; 15. Tray straightening mechanism; 16. Tray translation mechanism; 17. Tray sliding plate; 18. Tray pressing mechanism; 21. Material unloading robotic arm; 22. Material unloading mounting plate; 23. Material unloading lifting cylinder; 24. Material unloading lifting plate 25. Variable pitch guide plate; 26. Unloading and transfer suction nozzle; 27. Bearing follower; 28. Suction nozzle mounting base; 29. Unloading suction nozzle head; 41. Tilting upright; 42. Tilting lifting cylinder; 43. Tilting lifting base; 44. Tilting mounting plate; 45. Tilting motor; 46. Tilting rod; 47. Tilting transfer suction nozzle; 48. Tilting fixing block; 49. Second equal-height screw; 51. Spreading horizontal plate; 52. Spreading lifting cylinder; 53. Spreading top lifting plate; 54. 55. Spreading the clamping cylinder; 111. Spreading the carrier plate; 141. Dividing plate fixing platform; 142. Dividing plate lifting cylinder; 143. Dividing plate lateral connecting plate; 144. Dividing plate vertical connecting plate; 145. Dividing plate material picking block; 146. Extension support block; 151. Correcting and lateral moving cylinder; 152. Correcting push plate; 181. Pressing and lateral moving cylinder; 182. Dividing plate pressing plate; 183. Pressing extension; 241. First pitch changing hole; 242. Second pitch changing hole ; 251, First spring pressure block; 252, First equal-height screw; 253, Pressure sensor; 511, Support frame; 531, Lifting guide sleeve; 541, Support translation block; 542, Support vertical rod; 543, Support insertion rod; 551, Lifting guide column; 552, Alternating notch; 553, Fourth buffer spring; 554, First guide block; 555, Inclined guide surface; 556, Limiting blocking platform; 557, Pressing connecting plate; 558, Limiting pressure plate. Detailed Implementation
[0014] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0015] Reference Figures 1 to 9As shown, this utility model provides a fully automatic unloading machine for a locator. In one embodiment, it includes an unloading conveyor line 3, an unloading hopper 1 arranged on one side of the unloading conveyor line 3, and an unloading robot arm arranged between the unloading conveyor line 3 and the unloading hopper 1. The unloading robot arm includes an unloading tilting device 4 arranged on one side of the unloading conveyor line 3, and an unloading transfer device 2 arranged close to the unloading tilting device 4. The unloading tilting device 4 includes a tilting frame 41, a tilting lifting cylinder 42 installed on one side of the tilting frame 41, a tilting lifting seat 43 connected to the tilting lifting cylinder 42, and a tilting mounting plate 44 installed on one side of the tilting lifting seat 43. A tilting motor 45 is also installed on the tilting mounting plate 44, and the tilting motor 45 also drives a tilting rod 46. Several tilting suction heads are installed at intervals along the length of the bottom of the tilting rod 46, and a tilting transfer suction head 47 is also installed at the bottom of the tilting suction head.
[0016] During operation, the unloading conveyor line 3 first transports the carrier equipped with the positioner to the unloading tilting device 4 (the positioner is placed inside the carrier and facing upwards, and needs to be tilted 180° before being placed in the hopper). Then, the unloading tilting device 4 picks up the positioner and tilts it 180°. Finally, the unloading robot picks up the positioner and transfers it to the unloading hopper 1. In this embodiment, the flipping motor 45 drives the flipping rod 46 to rotate, thereby flipping the positioner picked up by the flipping transfer nozzle 47 by 180°. Simultaneously, a flipping fixing block 48 is connected to the upper part of one side of the flipping lifting base 43, and a second equalizing screw 49 is installed on the flipping fixing block 48. The lower part of the second equalizing screw 49 movably passes through the flipping fixing block 48. The flipping mounting plate 44 is slidably connected to one side of the flipping lifting base 43, and the top of the flipping mounting plate 44 is connected to the bottom of the second equalizing screw 49. A second buffer spring is also sleeved on the second equalizing screw 49, and the second buffer spring is located between the top of the flipping lifting base 43 and the bottom of the flipping fixing block 48. The second buffer spring can buffer the downward pressure exerted by the flipping transfer nozzle 47 when picking up the positioner, preventing damage to the product.
[0017] In one embodiment, the unloading and transfer device 2 includes an unloading robotic arm 21, an unloading mounting plate 22 connected to the unloading robotic arm 21, an unloading lifting cylinder 23 mounted on the upper part of one side of the unloading mounting plate 22, and an unloading lifting plate 24 slidably arranged on one side of the unloading mounting plate 22 and connected to the unloading lifting cylinder 23; a first slide rail assembly is arranged along the length direction of the unloading mounting plate 22 on the lower part of one side of the unloading mounting plate 22, and a plurality of variable pitch guide plates 25 are slidably connected on the first slide rail assembly; an unloading and transfer suction nozzle 26 is also installed on the lower part of one side of each variable pitch guide plate 25, and an unloading and transfer suction nozzle 26 is also installed on one side of each variable pitch guide plate 25. The part is also equipped with a bearing follower 27; one end of the feeding lifting plate 24 is provided with a plurality of first pitch holes 241, and the other end of the feeding lifting plate 24 is provided with a plurality of second pitch holes 242; the first pitch holes 241 are opened at an angle downward toward the second pitch holes 242, and the second pitch holes 242 are opened at an angle downward toward the first pitch holes 241; the bearing follower 27 on the pitch guide plate 25 located at one end of the feeding lifting plate 24 is arranged in the first pitch hole 241, and the bearing follower 27 on the pitch guide plate 25 located at the other end of the feeding lifting plate 24 is arranged in the second pitch hole 242.
[0018] In this embodiment, four variable pitch guide plates 25 are provided, with two variable pitch guide plates 25 arranged at each end of the unloading lifting mechanism. The unloading lifting plate 24 has two first variable pitch holes 241 and two second variable pitch holes 242, which are symmetrically arranged. The unloading lifting cylinder 23 can drive the unloading lifting plate 24 to rise and fall, so that the bearing follower 27 moves along the variable pitch holes, thereby driving the variable pitch guide plates 25 to slide along the first slide rail assembly to realize the variable pitch function.
[0019] Preferably, in this embodiment, a suction nozzle mounting base 28 is further installed on the lower part of one side of the variable pitch guide plate 25, and a feeding suction nozzle head 29 is further installed at the bottom of the suction nozzle mounting base 28; the feeding transfer suction nozzle 26 is installed at the bottom of the feeding suction nozzle head 29; the suction nozzle mounting base 28 has an L-shaped structure, and the L-shaped vertical end of the suction nozzle mounting base 28 is slidably connected to the lower part of one side of the variable pitch guide plate 25, and the feeding suction nozzle head 29 is installed at the bottom of the L-shaped horizontal end of the suction nozzle mounting base 28; the lower part of one side of the variable pitch guide plate 25 is located above the suction nozzle mounting base 28. A first spring pressure block 251 is also connected to the nozzle mounting base 28; a first equalizing screw 252 is also installed on the first spring pressure block 251, and the lower part of the first equalizing screw 252 moves through the first spring pressure block 251; a pressure sensor 253 is also installed on the top of the L-shaped horizontal end of the nozzle mounting base 28, and the bottom of the first equalizing screw 252 is connected to the pressure sensor 253; a first buffer spring is also sleeved on the first equalizing screw 252, and the first buffer spring is located between the top of the pressure sensor 253 and the bottom of the first spring pressure block 251. The first buffer spring buffers the downward pressure on the positioner when the feeding and transferring nozzle 26 picks up the positioner, thus preventing damage to the product. Simultaneously, a laser sensor is also installed on one side of the L-shaped horizontal end of the nozzle mounting base 28 to measure the height of the feeding and transferring nozzle 26.
[0020] In one embodiment, the material unloading hopper 1 includes a tray conveying mechanism 11; the tray conveying mechanism 11 includes a tray fixing platform 111, and the top of the tray fixing platform 111 is provided with three tray through holes spaced apart; a tray conveying line 12 is arranged below each tray through hole, and a tray lifting mechanism 13 is arranged at one end of each tray conveying line 12; a tray picking mechanism 14 is installed at each end of the tray through hole on the tray fixing platform 111, and a tray straightening mechanism 15 is also installed on both sides of the two tray through holes at both ends of the tray fixing platform 111; a tray translation mechanism 16 is also installed on the top of the tray fixing platform 111 along the length direction of the tray fixing platform 111, and the tray translation mechanism 16 is also driven and connected to a tray sliding plate 17.
[0021] In this embodiment, two tray conveyor lines 12 located below both ends of the tray fixing platform 111 are used to transport empty trays, and the middle tray conveyor line 12 is used to transport trays full of locators for unloading. During operation, empty trays are first stacked on the loading conveyor lines at both ends. The loading conveyor lines transport the trays to the tray lifting mechanism 13 located at one end. The tray lifting mechanism 13 lifts the trays up, so that the tray at the top layer rises to the tray picking mechanism 14. The unloading and transfer device 2 transfers the tested locators to the corresponding cavity of the tray. After it is full, the tray picking mechanism 14 clamps the top tray and lifts it up. Then, the tray translation mechanism 16 (the tray translation mechanism 16 adopts the transmission method of motor screw) drives the tray slide plate 17 to move below the tray. The tray picking mechanism 14 places the tray on the tray slide plate 17.
[0022] Subsequently, the tray straightening mechanism 15 corrects the position of the tray on the tray slide plate 17. Then, the tray translation mechanism 16 drives the tray slide plate 17 to move to the middle position of the tray fixing table 111. The tray picking mechanism 14 at the middle position clamps the tray, the tray slide plate 17 moves away, and the tray picking mechanism 14 at the middle position places the tray on the tray lifting mechanism 13 at the middle position. The tray lifting mechanism 13 then places it on the tray conveyor line 12 at the middle position, and the tray conveyor line 12 transmits it to the next process.
[0023] In one embodiment, the tray picking mechanism 14 includes a tray lifting cylinder 141 installed on the top of the tray fixing platform 111, a tray translation cylinder 142 connected to the tray lifting cylinder 141, and a tray connecting horizontal plate 143 connected to the tray translation cylinder 142; a tray connecting vertical plate 144 is connected to each of the bottom ends of the tray connecting horizontal plate 143, and a tray picking block 145 is installed on each side of the tray connecting vertical plate 144; a first V-shaped groove is opened on the lower part of the tray picking block 145 near the tray through hole, and an extension support block 146 extends from the bottom of the tray picking block 145 toward the tray through hole.
[0024] With the cooperation of the splitting lifting cylinder 141 and the splitting translation cylinder 142, the splitting material picking block 145 can be driven to perform translation and lifting movements so that the splitting material picking block 145 can clamp the two ends of the material tray, thereby realizing the splitting. In this embodiment, a first V-shaped groove is provided on one side of the splitting material picking block 145 to achieve stable clamping of the material tray. At the same time, an extension support block 146 extends from the bottom of the splitting material picking block 145 towards the splitting through hole, which can support the material tray during the clamping process and further improve the clamping stability.
[0025] In addition, a disc guide sleeve is installed on the disc connecting vertical plate 144, and a disc pin is horizontally connected to the other side of the disc picking block 145; the disc pin moves through the disc guide sleeve; a third buffer spring is also installed on the disc pin, and the third buffer spring is located between the disc picking block 145 and the disc connecting vertical plate 144. When the disc picking block 145 clamps the disc, the third buffer spring can play a buffering role, which can buffer the impact force between it and the disc, thereby avoiding damage to the disc due to mechanical collision.
[0026] In one embodiment, the tray straightening mechanism 15 includes a straightening translation cylinder 151 mounted on the top of the tray fixing platform 111, and a straightening push plate 152 connected to the straightening translation cylinder 151. After the tray picking mechanism 14 places the tray on the tray sliding plate 17, the position may shift. At this time, the straightening translation cylinder 151 can drive the straightening push plate 152 to move, thereby centering and straightening the tray. At the same time, a tray pressing mechanism 18 is also installed on each side of the two tray through holes at both ends of the tray fixing platform 111. The tray pressing mechanism 18 includes a pressing translation cylinder 181 and a tray pressing plate 182 connected to the pressing translation cylinder 181. The top of the tray pressing plate 182 extends a pressing extension 183 towards the tray through hole. When the tray-separating and picking mechanism 14 clamps the top tray, the pressing and translating cylinder 181 drives the tray-separating pressure plate 182 to move, causing the pressing extension 183 to insert between the top tray and the second tray, thereby pressing down the second and lower trays and facilitating smooth tray separation by the tray-separating and picking mechanism 14. Furthermore, a tray-separating limiting block is installed on each of the top two sides and both ends of the tray-separating slide plate 17. After the tray-separating and picking mechanism 14 places the tray on the tray-separating slide plate, the tray-separating straightening mechanism 15 corrects it, and the limiting blocks limit its four sides, ensuring the stability of the tray-separating slide plate 17 during movement.
[0027] In one embodiment, the material tray lifting mechanism 13 includes a lifting fixing frame, a lifting mechanism installed on one side of the lifting fixing frame, and a lifting frame connected to the lifting mechanism; a lifting support plate is also connected to the top of the lifting frame. The lifting mechanism uses a motor screw drive to drive the lifting frame to rise and fall, thereby lifting the material tray via the lifting support plate. Simultaneously, lifting guide bars are connected vertically to both sides and both ends of the tray through-hole. When the material tray lifting mechanism 13 lifts the material tray, the lifting guide bars guide and limit its movement on all four sides, ensuring the material tray remains stable during lifting.
[0028] In one embodiment, a carrier spreading device 5 is also arranged below the unloading conveyor line 3; the carrier spreading device 5 includes a spreading horizontal plate 51, a spreading lifting cylinder 52 installed on one side of the spreading horizontal plate 51, and a spreading lifting plate 53 connected to the spreading lifting cylinder 52; a plurality of spreading clamping cylinders 54 are spaced apart along the length of the top of the spreading lifting plate 53; the spreading clamping cylinders 54 also drive two spreading translation blocks 541 connected to each spreading translation block 541, and a spreading vertical rod 542 is connected to each spreading vertical rod 542; a spreading insert rod 543 extends upward from the middle of the top of the spreading vertical rod 542.
[0029] In this embodiment, a support frame 511 is connected to each end of one side of the horizontal support plate 51 in the vertical direction. The top of each support frame 511 is connected to the bottom of one side of the unloading conveyor line 3. At the same time, a pressing connecting plate 557 is arranged on each side of the horizontal support plate 55, and a limiting pressure plate 558 is connected between the two pressing connecting plates 557. The limiting pressure plate 558 is located above the horizontal support plate 55, and several contoured through holes are opened in the length direction of the top of the limiting pressure plate 558. Each pressing connecting plate 557 is installed on one side of the unloading conveyor line 3.
[0030] During operation, the unloading conveyor line 3 connects to the upstream conveyor line to connect to the carrier and transports the carrier to the top of the spreading plate 55. Then, the spreading lifting cylinder 52 drives the spreading lifting plate 53 to rise, allowing the spreading rods 543 to be inserted into the corresponding holes at both ends of the carrier (the carrier is made of flexible material and has a certain degree of elasticity). Next, the spreading clamping cylinder 54 drives the two spreading rods 543 to move apart, slightly opening the placement slot in the middle of the top of the carrier. Then, the unloading and transferring device 2 removes the locator from the placement slot for unloading. This is simple and efficient. In this embodiment, four spreading clamping cylinders 54 are provided, which can spread four carriers at once, improving work efficiency. Simultaneously, the spreading... Lifting guide sleeves 531 are installed at both ends of the lifting plate 53; an opening carrier plate 55 is arranged above the opening lifting plate 53, and a lifting guide column 551 is connected to each of the bottom ends of the opening carrier plate 55; the lower part of each lifting guide column 551 is arranged to move through a lifting guide sleeve 531; a clearance notch 552 is also provided on the top two sides of the opening carrier plate 55 corresponding to the opening insert rod 543; a fourth buffer spring 553 is also sleeved on the outer wall of each lifting guide column 551; the fourth buffer spring 553 is located between the top of the opening lifting plate 53 and the bottom of the opening carrier plate 55; the bottom of the limiting pressure plate 558 is connected to the two ends of the contour through hole with a first positioning pin.
[0031] After the carrier is transferred to the top of the spread plate 55, the spread lifting cylinder 52 drives the spread lifting plate 53 to raise the spread plate 55. At this time, the spread plate 55 will lift the carrier upward until the carrier reaches the bottom of the limit pressure plate 558. The carrier has a pin hole corresponding to the first positioning pin. The first positioning pin will be inserted into the pin hole to position the carrier. The spread insertion rod 543 will pass through the clearance notch 552 and be inserted into the corresponding insertion holes at both ends of the carrier. Under the drive of the spread clamping cylinder 54, the carrier placement slot is opened and the unloading and transfer device 2 removes the locator.
[0032] In one embodiment, a first guide block 554 is installed at both ends of the top of the spreading carrier plate 55, and one end of the first guide block 554 is provided with a downwardly inclined guide surface 555; a limiting blocking platform 556 is also provided at the bottom of the lifting guide column 551. The two first guide blocks 554 installed at each end of the top of the spreading carrier plate 555 can play a limiting role, ensuring the stability of the carrier when it is lifted by spreading the carrier plate 55.
[0033] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A fully automatic feeding machine with a positioner, characterized in that, The system includes a material unloading conveyor line, a material unloading hopper arranged on one side of the material unloading conveyor line, and a material unloading robot arranged between the material unloading conveyor line and the material unloading hopper. The material unloading robot includes a material unloading tilting device arranged on one side of the material unloading conveyor line and a material unloading transfer device arranged close to the material unloading tilting device. The material unloading tilting device includes a tilting frame, a tilting lifting cylinder installed on one side of the tilting frame, a tilting lifting base connected to the tilting lifting cylinder, and a tilting mounting plate installed on one side of the tilting lifting base. A tilting motor is also installed on the tilting mounting plate, and the tilting motor also drives a tilting rod connected to it. Several tilting suction heads are installed at intervals along the length of the bottom of the tilting rod, and a tilting transfer suction head is also installed at the bottom of the tilting suction head.
2. The fully automatic feeding machine with a positioner according to claim 1, characterized in that, The unloading and transfer device includes an unloading robotic arm, an unloading mounting plate connected to the unloading robotic arm, an unloading lifting cylinder mounted on the upper part of one side of the unloading mounting plate, and an unloading lifting plate slidably arranged on one side of the unloading mounting plate and connected to the unloading lifting cylinder; a first slide rail assembly is arranged along the length of the unloading mounting plate on the lower part of one side of the unloading mounting plate, and several variable pitch guide plates are slidably connected to the first slide rail assembly; each variable pitch guide plate is also equipped with an unloading and transfer suction nozzle on the lower part of one side of each variable pitch guide plate. A bearing follower is also installed on the upper part of one side; a plurality of first pitch holes are opened at one end of one side of the material feeding lifting plate, and a plurality of second pitch holes are opened at the other end of one side of the material feeding lifting plate; the first pitch holes are opened at an angle downward toward the second pitch holes, and the second pitch holes are opened at an angle downward toward the first pitch holes; the bearing follower on the pitch guide plate at one end of the material feeding lifting plate is arranged in the first pitch hole, and the bearing follower on the pitch guide plate at the other end of the material feeding lifting plate is arranged in the second pitch hole.
3. The fully automatic feeding machine for the positioner according to claim 2, characterized in that, A suction nozzle mounting base is installed on the lower part of one side of the variable pitch guide plate, and a feeding suction nozzle head is installed at the bottom of the suction nozzle mounting base; the feeding and transfer suction nozzle is installed at the bottom of the feeding suction nozzle head; the suction nozzle mounting base has an L-shaped structure, and the vertical end of the L-shaped suction nozzle mounting base is slidably connected to the lower part of one side of the variable pitch guide plate, and the feeding suction nozzle head is installed at the bottom of the horizontal end of the L-shaped suction nozzle mounting base; a first spring pressure block is also connected to the lower part of one side of the variable pitch guide plate above the suction nozzle mounting base; a first equalization screw is also installed on the first spring pressure block, and the lower part of the first equalization screw moves through the first spring pressure block; a pressure sensor is also installed at the top of the horizontal end of the L-shaped suction nozzle mounting base, and the bottom of the first equalization screw is connected to the pressure sensor; a first buffer spring is also sleeved on the first equalization screw, and the first buffer spring is located between the top of the pressure sensor and the bottom of the first spring pressure block.
4. The fully automatic feeding machine with a positioner according to claim 1, characterized in that, A flipping fixing block is connected to the upper part of one side of the flipping lifting seat, and a second equal-height screw is installed on the flipping fixing block; the lower part of the second equal-height screw is arranged to move through the flipping fixing block; the flipping mounting plate is slidably connected to one side of the flipping lifting seat, and the top of the flipping mounting plate is connected to the bottom of the second equal-height screw; a second buffer spring is also sleeved on the second equal-height screw, and the second buffer spring is located between the top of the flipping lifting seat and the bottom of the flipping fixing block.
5. The fully automatic feeding machine with a positioner according to claim 1, characterized in that, The material unloading hopper includes a tray conveying mechanism; the tray conveying mechanism includes a tray fixing platform, and the top of the tray fixing platform is provided with three tray through holes spaced apart; a tray conveying line is arranged below each tray through hole, and a tray lifting mechanism is arranged at one end of each tray conveying line; a tray picking mechanism is installed at each end of the tray through hole on the tray fixing platform, and a tray straightening mechanism is also installed on both sides of the two tray through holes at both ends of the tray fixing platform; a tray translation mechanism is also installed on the top of the tray fixing platform along the length of the tray fixing platform, and the tray translation mechanism is also driven and connected to a tray sliding plate.
6. The fully automatic feeding machine for the positioner according to claim 5, characterized in that, The tray picking mechanism includes a tray lifting cylinder installed on the top of the tray fixing platform, a tray translation cylinder connected to the tray lifting cylinder, and a tray connecting horizontal plate connected to the tray translation cylinder; a tray connecting vertical plate is connected to each end of the bottom of the tray connecting horizontal plate, and a tray picking block is installed on each side of the tray connecting vertical plate; a first V-shaped groove is opened on the lower part of the side of the tray picking block near the tray through hole, and an extension support block extends from the bottom of the tray picking block toward the tray through hole.
7. The fully automatic feeding machine for the positioner according to claim 6, characterized in that, A dividing plate guide sleeve is also installed on the dividing plate connecting vertical plate, and a dividing plate pin is horizontally connected to the other side of the dividing plate material taking block; the dividing plate pin moves through the dividing plate guide sleeve; a third buffer spring is also installed on the dividing plate pin, and the third buffer spring is located between the dividing plate material taking block and the dividing plate connecting vertical plate.
8. The fully automatic feeding machine with a positioner according to claim 1, characterized in that, Below the material unloading conveyor line, a carrier spreading device is also arranged; the carrier spreading device includes a spreading horizontal plate, a spreading lifting cylinder installed on one side of the spreading horizontal plate, and a spreading lifting plate connected to the spreading lifting cylinder; a number of spreading clamping cylinders are spaced apart along the length of the top of the spreading lifting plate; the spreading clamping cylinders also drive two spreading translation blocks, and each spreading translation block is connected to a corresponding spreading vertical rod; a spreading insert rod extends upward from the middle of the top of the spreading vertical rod; lifting guide sleeves are also installed at both ends of the spreading lifting plate; a spreading carrier plate is also arranged above the spreading lifting plate, and a lifting guide column is connected to each of the bottom ends of the spreading carrier plate; the lower part of each lifting guide column is arranged to move through a lifting guide sleeve; clearance notches are also provided on both sides of the top of the spreading carrier plate corresponding to the spreading insert rods.