A green body tray arrangement

Abstract

The utility model relates to mechanical swing tray equipment technical field, concretely is a green body swing tray equipment, and support unit includes the support no.

Description

Technical Field

[0001] This utility model relates to the technical field of mechanical tray-stacking equipment, specifically a tray-stacking device for raw embryos. Background Technology

[0002] Raw material tray placement equipment is used to arrange raw materials onto specific containers or trays according to certain rules. It is widely used in industries such as food, electronics, and hardware. Hardware tray placement machines can automatically arrange small hardware parts such as screws, nuts, and bearings. Its workflow is similar to that of tray placement machines in the 3C industry: first, the parts are sorted using a vibratory feeder; then, a vision recognition and gripping system is used to place the parts onto packaging boxes or trays. Simultaneously, the vision system monitors the placement quality to ensure no omissions or errors.

[0003] Traditional preform loading equipment typically includes a feeding mechanism, a positioning component, a gripping / pushing mechanism such as mechanical grippers and pneumatic pushers, which realize preform transfer, pallet conveying, and a simple control unit. In use, the loading parameters are first set through the control unit according to the preform size and pallet specifications; then the equipment is started, and the feeding mechanism orderly conveys the preforms to the positioning area; after the positioning component calibrates the preform position, the gripping / pushing mechanism transfers the preforms to the designated position on the pallet; finally, the pallet conveying mechanism removes the full pallet and simultaneously inserts an empty pallet, completing the cycle.

[0004] The current top-cutting robotic arm palletizing method has significant efficiency bottlenecks. The process involves first using a top-cutting device to separate parts one by one from the conveyor belt. During this process, the top-cutting mechanism must be precisely matched with the conveyor belt rhythm. If the belt tension is unstable or the part spacing is off, problems such as off-cutting and jamming can easily occur, requiring manual intervention to stop the machine for adjustment. Subsequently, the robotic arm must move to the top-cutting station one by one to pick up the parts, grabbing only one at a time. After picking, it must be transferred to the inspection area for appearance or dimensional verification. Only after verification is it transferred to the designated position on the pallet for palletizing. Throughout the entire process, the robotic arm moves back and forth between the three stations of picking, inspection, and palletizing. There is a significant amount of idle time in the action transitions, and any abnormality in any link will cause the entire line to stop, ultimately resulting in a limited number of pallets palletized per unit time, which is insufficient to meet the efficiency requirements of mass production. Utility Model Content

[0005] The purpose of this invention is to provide a raw material tray placement device to solve the problem in the above-mentioned background technology that the parts are cut off from the conveyor belt by a top-cutting device, and then the parts are picked up one by one by a robotic arm for inspection and tray placement, which is very inefficient.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A device for arranging raw embryos on a tray includes a housing, on which a support plate is fixedly mounted:

[0008] The support unit includes a bracket fixedly mounted on the support plate, a vertical rod fixedly mounted on the support plate, a guide rail fixedly mounted on the vertical rod, a guide rail slidably mounted on the guide rail 1, a transfer device slidably mounted on the guide rail 2, a carrying tray fixedly mounted on the bracket 1, and multiple carrying trays stacked on top of each other. The support unit is used to position and support various components within the device.

[0009] The material conveying unit includes a second bracket fixedly mounted on the support plate, with two second brackets arranged parallel to each other. A guide plate is fixedly mounted on each second bracket, and a shaft is rotatably mounted on the guide plate. A pulley for transporting materials is sleeved on the shaft. The material conveying unit is used to transport and process the processed materials.

[0010] Preferably, a support column is fixedly provided on the bottom of the outer shell, the support columns are arranged parallel to each other, and each support column is located at the corner of the bottom of the outer shell, and casters are fixedly provided on the outer shell.

[0011] Preferably, the outer casing is rotatably provided with an opening and closing door, and the two opening and closing doors are arranged in a mirror symmetrical manner. A cooling fan is fixedly provided on the opening and closing door, and a top plate is fixedly provided on the top of the outer casing. An indicator light is fixedly provided on the top plate.

[0012] Preferably, a bracket three is fixedly mounted on the support plate, a reducer is fixedly mounted on the bracket three, a rotating wheel is rotatably mounted on the bracket three, the rotating wheel is fixedly connected to the rotating plate, and the output end of the bracket three is connected to the rotating wheel via a belt drive.

[0013] Preferably, a crossbar is fixedly mounted on the support plate, and a movable plate is slidably mounted on the crossbar, with the other end of the movable plate slidably connected to the track.

[0014] Preferably, an adsorber is fixedly installed directly below the rotating plate, and the height of the adsorber is not less than the vertical height of the moving plate.

[0015] Preferably, the first guide rail, the second guide rail, and the transfer device are arranged perpendicularly to each other.

[0016] Preferably, the vertical height of the vertical rod is not less than the sum of the lengths of the support and the adsorber.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention uses support columns on the bottom of the outer shell to support and fix the main body of the device. By distributing the support columns at the corners of the outer shell, the force is evenly distributed, further improving the overall stability of the device. During use, the operator can move the device to the predetermined position and fix it using casters. The moving plate on the support plate positions and fixes the material to be processed. The adsorber on the third bracket adsorbs and clamps the product. Multiple suction cups on the adsorber ensure stability during material handling. The transfer device on the second guide rail can transfer the product and complete the green embryo tray operation, realizing the processing of multiple products at one time. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the material handling unit structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the rotating plate structure of this utility model;

[0022] Figure 4 This is a partial structural schematic diagram of the present invention.

[0023] In the diagram: 1. Outer shell; 11. Support column; 12. Casters; 13. Support plate; 2. Opening door; 21. Cooling fan; 3. Top plate; 31. Signal light; 4. Bracket 1; 41. Carrying tray; 5. Bracket 2; 51. Shaft; 52. Pulley; 6. Vertical rod; 61. Guide rail 1; 62. Guide rail 2; 63. Transfer device; 7. Bracket 3; 71. Reducer; 72. Rotating wheel; 73. Rotating plate; 74. Crossbar; 741. Track; 75. Moving plate; 76. Adsorber. Detailed Implementation

[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0026] Reference Figures 1-4A raw embryo placement device includes a housing 1, on which a support plate 13 is fixedly mounted.

[0027] The support unit includes a bracket 4 fixedly mounted on a support plate 13, a vertical rod 6 fixedly mounted on the support plate 13, a guide rail 61 fixedly mounted on the vertical rod 6, a guide rail 62 slidably mounted on the guide rail 61, a transfer device 63 slidably mounted on the guide rail 62, and a loading tray 41 fixedly mounted on the bracket 4. Multiple loading trays 41 are stacked on top of each other. The support unit is used to position and support the various components in the device.

[0028] The material conveying unit includes a second bracket 5 fixedly mounted on the support plate 13, with the two brackets 5 arranged parallel to each other. Each bracket 5 is fixedly mounted with a guide plate, and a shaft 51 is rotatably mounted on the guide plate. A pulley 52 for transporting materials is sleeved on the shaft 51. The material conveying unit is used to transport and process the processed materials.

[0029] Reference Figures 1-3 Support columns 11 are fixedly installed on the bottom of the outer shell 1. Each support column 11 is arranged parallel to each other and is located at the corner of the bottom of the outer shell 1. Casters 12 are fixedly installed on the outer shell 1. The support columns 11 installed on the outer shell 1 provide support for the main body of the device. The placement of each support column 11 at the corner of the bottom of the outer shell 1 ensures that the support column 11 is subjected to uniform force, thereby improving the overall stability of the device.

[0030] Reference Figures 1-2 The outer casing 1 is provided with a rotating door 2, and the two doors 2 are arranged in a mirror symmetrical manner. A cooling fan 21 is fixedly installed on the door 2. A top plate 3 is fixedly installed on the top of the outer casing 1, and an indicator light 31 is fixedly installed on the top plate 3. The door 2 on the outer casing 1 facilitates the maintenance of the device inside the outer casing 1 by the staff, and the indicator light 31 on the top plate 3 facilitates the staff to understand the operating status of the device in real time.

[0031] Reference Figures 2-4 A bracket 7 is fixedly mounted on the support plate 13. A reducer 71 is fixedly mounted on the bracket 7. A rotating wheel 72 is rotatably mounted on the bracket 7. The rotating wheel 72 is fixedly connected to the rotating plate 73. The output end of the bracket 7 is connected to the rotating wheel 72 via belt drive. The rotating wheel 72 of the bracket 7 mounted on the support plate 13 can control the tilt angle of the rotating plate 73.

[0032] Reference Figures 2-4A crossbar 74 is fixedly installed on the support plate 13, and a movable plate 75 is slidably installed on the crossbar 74. The other end of the movable plate 75 is slidably connected to the track 741. The crossbar 74 installed on the support plate 13 limits the movable plate 75, ensuring the stability and safety of the device during use.

[0033] Reference Figures 2-4 An adsorber 76 is fixedly installed directly below the rotating plate 73. The height of the adsorber 76 is not lower than the vertical height of the moving plate 75. The adsorber 76 installed on the rotating plate 73 can adsorb and hold the green embryo.

[0034] Reference Figures 1-4 The guide rail 61, guide rail 62 and transfer device 63 are arranged perpendicularly to each other. The vertical height of the vertical rod 6 is not less than the sum of the lengths of the support 7 and the adsorber 76. The stability of the device during operation is ensured by setting the positional relationship between the various components.

[0035] Specifically, this solution involves using support columns 11 at the bottom of the outer casing 1 to support and fix the device body. These support columns 11 provide support for the device body, and their placement at corners at the bottom of the casing ensures even force distribution, further improving the overall stability of the device. During use, workers can move the device to a predetermined position using casters 12. A movable plate 75 on the support plate 13 positions and fixes the material to be processed. The rotating wheel 72 on the support plate 13 controls the tilt angle of the rotating plate 73. An adsorber 76 on the support plate 76 adsorbs and clamps the product. Multiple suction cups on the adsorber 76 ensure stability during material handling. A transfer device 63 on the guide rail 62 transfers the product and completes the raw material tray placement operation, enabling the processing of multiple products in one operation.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in detail for the sake of brevity.

[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A raw embryo placement device, comprising a housing (1), wherein a support plate (13) is fixedly disposed on the housing (1), characterized in that... Also includes: The support unit includes a bracket (4) fixedly mounted on the support plate (13), a vertical rod (6) fixedly mounted on the support plate (13), a guide rail (61) fixedly mounted on the vertical rod (6), a guide rail (62) slidably mounted on the guide rail (61), a transfer device (63) slidably mounted on the guide rail (62), a loading tray (41) fixedly mounted on the bracket (4), and multiple loading trays (41) stacked on top of each other. The support unit is used to position and support the various components in the device. The material conveying unit includes a second bracket (5) fixedly mounted on the support plate (13), and the two second brackets (5) are arranged parallel to each other. A guide plate is fixedly mounted on each second bracket (5), and a shaft (51) is rotatably mounted on the guide plate. A pulley (52) for transporting materials is sleeved on the shaft (51). The material conveying unit is used to transport and process the processed materials.

2. The embryo placement device according to claim 1, characterized in that, A support column (11) is fixedly installed on the bottom of the outer shell (1). Each support column (11) is arranged parallel to each other, and each support column (11) is located at the corner of the bottom of the outer shell (1). Casters (12) are fixedly installed on the outer shell (1).

3. The embryo placement device according to claim 1, characterized in that, The outer shell (1) is rotatably provided with an opening and closing door (2), and the two opening and closing doors (2) are arranged in a mirror symmetrical manner. A cooling fan (21) is fixedly provided on the opening and closing door (2). A top plate (3) is fixedly provided on the top of the outer shell (1), and a signal light (31) is fixedly provided on the top plate (3).

4. The embryo placement device according to claim 1, characterized in that, A bracket three (7) is fixedly installed on the support plate (13), a reducer (71) is fixedly installed on the bracket three (7), a rotating wheel (72) is rotatably installed on the bracket three (7), a rotating plate (73) is rotatably installed on the bracket three (7), the rotating wheel (72) and the rotating plate (73) are fixedly connected, and the output end of the bracket three (7) is connected to the rotating wheel (72) by belt drive.

5. The embryo placement device according to claim 4, characterized in that, A crossbar (74) is fixedly installed on the support plate (13), a track (741) is fixedly installed on the support plate (13), a movable plate (75) is slidably installed on the crossbar (74), and the other end of the movable plate (75) is slidably connected to the track (741).

6. The embryo placement device according to claim 5, characterized in that, An adsorber (76) is fixedly installed directly below the rotating plate (73), and the height of the adsorber (76) is not lower than the vertical height of the moving plate (75).

7. The embryo placement device according to claim 1, characterized in that, The first guide rail (61), the second guide rail (62), and the transfer device (63) are arranged perpendicularly to each other.

8. The embryo placement device according to claim 6, characterized in that, The vertical height of the vertical rod (6) is not less than the sum of the lengths of the support (7) and the adsorber (76).

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