A pressure-resistant screw conveyor for a reaction kettle

Abstract

The utility model relates to a conveyor technical field especially relates to a reaction kettle pressure type screw conveyor. Its technical scheme includes reaction kettle body still includes the fixedly -perforated setting on the conveying pipe of reaction kettle body, the one end intercommunication of conveying pipe is provided with the discharge pipe, and the other end intercommunication of conveying pipe is provided with the feeding hopper, set up in a group of support baffle in the inside of reaction kettle body, and the spiral rod for conveying material is arranged between the support baffle, and one end of spiral rod is fixedly provided with the connecting block, the motor is fixedly installed in one end of conveying pipe, and the pressure component for the buffer of spiral rod is arranged between spiral rod and motor. The utility model can realize the buffer protection of spiral rod and motor connecting part, effectively offset the pressure fluctuation in the reaction kettle, avoid the stress concentration of junction, further prevent the spiral rod bending, motor shaft abrasion or fracture, significantly prolong the overall service life of equipment.

Description

Technical Field

[0001] This utility model relates to the field of conveyor technology, and in particular to a pressure-resistant screw conveyor for a reactor. Background Technology

[0002] As a core piece of equipment for material mixing, reaction, and synthesis in industries such as chemical, pharmaceutical, and food, the reactor's supporting material conveying system directly affects production efficiency and product quality. Screw conveyors, with their advantages of compact structure, continuous conveying, and good sealing, have become commonly used for material feeding and discharging in reactors, enabling precise directional material transport. However, existing reactor screw conveyors often use a rigid connection between the screw and the drive motor, lacking an effective pressure-resistant buffering mechanism. When the pressure inside the reactor fluctuates, the high pressure is directly transmitted to the connection between the screw and the motor, causing stress concentration at the connection point. Long-term use can easily lead to screw bending, motor shaft wear, or even breakage, severely affecting the equipment's service life. Therefore, this utility model proposes a pressure-resistant screw conveyor for reactors. Utility Model Content

[0003] The purpose of this invention is to address the problem in the prior art where the screw rod and drive motor are often rigidly connected, lacking an effective pressure-resistant buffering mechanism. When the pressure inside the reactor fluctuates, the high pressure is directly transmitted to the connection between the screw rod and the motor, causing stress concentration at the connection. Long-term use can easily lead to screw rod bending, motor shaft wear, or even breakage, seriously affecting the service life of the equipment. Therefore, this invention proposes a pressure-resistant screw conveyor for reactors.

[0004] The technical solution of this utility model is as follows: A pressure-resistant screw conveyor for a reactor includes a reactor body and further includes: a conveying pipe fixedly installed through the reactor body, one end of the conveying pipe being connected to a discharge pipe and the other end of the conveying pipe being connected to a feeding hopper; a set of supporting baffles installed inside the reactor body, a screw rod for conveying materials being installed between the supporting baffles, one end of the screw rod being fixedly installed with a connecting block; a motor being fixedly installed at one end of the conveying pipe, and a pressure-resistant component for buffering the screw rod being installed between the screw rod and the motor.

[0005] Optionally, the pressure-resistant component includes a sleeve block sleeved at one end of the connecting block, and a plurality of sliding rods are fixedly provided at one end of the sleeve block, and a collar is fixedly provided at one end of each sliding rod.

[0006] Optionally, the pressure-resistant assembly also includes a linkage block fixedly disposed at one end of the motor. The outer wall of the linkage block is provided with multiple sliding grooves, which are slidably connected to a collar. A collar is fixedly disposed at one end of the linkage block, and a limit collar is fixedly disposed at the other end of the linkage block. A spring is sleeved between the collar and the linkage block. One end of the spring is fixedly connected to the collar and the other end of the spring is fixedly connected to the collar.

[0007] Optionally, a pressure sensor is fixedly installed on one side of the support baffle, and the pressure sensor is an annular pressure sensor, which is movably connected to one end of the screw rod.

[0008] Optionally, a limiting block is fixedly provided at one end of the screw rod, and the limiting block is located on one side of the pressure sensor.

[0009] Optionally, the outer wall of the connecting block is provided with multiple threaded grooves, and the multiple threaded grooves are arranged in a ring array on the outer wall of the connecting block.

[0010] Optionally, the outer wall of the socket block is provided with multiple threaded bolts, and the multiple threaded bolts are arranged in a ring array on the outer wall of the socket block, with one end of the threaded bolts being threadedly connected to the threaded groove.

[0011] Optionally, a guide rod is fixedly provided at one end of the connecting block, and a guide groove is provided at one end of the linkage block, with the guide rod and the guide groove being slidably connected.

[0012] In summary, this application includes at least one of the following beneficial technical effects:

[0013] This utility model uses a pressure-resistant assembly composed of a sleeve block, a sliding rod, a collar, a linkage block, and a spring to achieve buffer protection for the connection between the screw rod and the motor, effectively offsetting pressure fluctuations in the reactor, avoiding stress concentration at the connection, and thus preventing the screw rod from bending, the motor shaft from wearing or breaking, and significantly extending the overall service life of the equipment.

[0014] Furthermore, this utility model enables real-time monitoring of pressure changes inside the reactor by using a pressure sensor fixedly installed on one side of the support baffle. This avoids the impact risk caused by sudden pressure changes, improves the stability and safety of the screw conveyor operation, and ensures the continuous and reliable material conveying process. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of a pressure-resistant screw conveyor for a reactor.

[0016] Figure 2 yes Figure 1 A schematic diagram of the cross-sectional structure;

[0017] Figure 3 yes Figure 1 Schematic diagram of the internal cross-sectional structure of the conveying pipe;

[0018] Figure 4 for Figure 1 A schematic diagram of the disassembled structure of a medium-voltage withstand component;

[0019] Figure 5 yes Figure 4 A magnified schematic diagram of the medium-voltage withstand component.

[0020] Figure label:

[0021] 1. Reactor body; 2. Conveying pipe; 3. Discharge pipe; 4. Feeding hopper; 5. Support baffle; 6. Screw rod; 7. Connecting block; 8. Motor;

[0022] 9. Pressure-resistant component; 91. Socket block; 92. Sliding rod; 93. Collar; 94. Linkage block; 95. Sliding groove; 96. Socket ring; 97. Limiting collar; 98. Spring;

[0023] 10. Pressure sensor; 11. Limiting block; 12. Threaded groove; 13. Threaded bolt; 14. Guide rod; 15. Guide groove. Detailed Implementation

[0024] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0025] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0026] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] Example

[0030] like Figures 1 to 3 As shown, the present invention proposes a pressure-resistant screw conveyor for a reactor, including a reactor body 1, and further including: a conveying pipe 2 that is disposed through the reactor body 1, and a support rod that is provided between the reactor body 1 and the conveying pipe 2 to provide stable support for the conveying pipe 2; a discharge pipe 3 is connected to one end of the conveying pipe 2 and is located inside the reactor body 1 to discharge the material inside the conveying pipe 2 into the reactor body 1; and a feeding hopper 4 is connected to the other end of the conveying pipe 2 to facilitate the addition of the material to be conveyed into the conveying pipe 2 through the feeding hopper 4.

[0031] Furthermore, a set of support baffles 5 are provided inside the reactor body 1. A pressure sensor 10 is fixedly installed on one side of the support baffles 5, and the pressure sensor 10 is electrically connected to the motor 8 and the external control equipment. A screw rod 6 for conveying materials is movably installed between the support baffles 5, and a sealing ring is provided at the connection between the screw rod 6 and the support baffles 5. A connecting block 7 is fixedly installed at one end of the screw rod 6, and a limiting pressure block 11 is fixedly installed at the other end of the screw rod 6. The limiting pressure block 11 can apply pressure to the pressure sensor 10 through the drive of the screw rod 6, thereby monitoring the pressure of the screw rod 6. Multiple threaded grooves 12 are opened on the outer wall of the connecting block 7.

[0032] Secondly, a guide rod 14 is fixedly installed at one end of the connecting block 7, and a motor 8 is fixedly installed at one end of the conveying pipe 2, which can provide power to the screw rod 6 through the motor 8.

[0033] like Figure 4 and Figure 5As shown, a pressure-resistant assembly for buffering the screw rod is arranged between the screw rod 6 and the motor 8, the pressure-resistant assembly comprises a sleeve block 91 sleeved at one end of the connecting block 7, which can ensure that the sleeve block 91 drives the screw rod 6 to stably rotate between the support baffles 5 through the connecting block 7, a plurality of threaded bolts 13 are arranged through the outer wall of the sleeve block 91 in a threaded manner, and one end of each threaded bolt 13 can be in threaded connection with the threaded groove 12, so that the connecting block 7 and the sleeve block 91 can be stably limited, one end of the sleeve block 91 is fixedly provided with a plurality of sliding rods 92, the sliding rods 92 are arranged in a "convex" shape, one end of each sliding rod 92 is fixedly provided with a collar 93, and the collar 93 is movably sleeved with the linkage block 94, which can limit the sliding rod 92.

[0034] Further, the pressure-resistant assembly further comprises a linkage block 94 fixedly arranged at one end of the motor 8, one end of the linkage block 94 is provided with a guide groove 15, the guide rod 14 is slidably connected with the guide groove 15, which can guide the linkage block 94 to make its movement more stable, the outer wall of the linkage block 94 is provided with a plurality of sliding grooves 95, and the sliding grooves 95 are arranged in a "convex" shape, which can make the sliding grooves 95 stably slidably connected with the collar 93, one end of the linkage block 94 is fixedly provided with a sleeve ring 96, the other end of the linkage block 94 is fixedly provided with a limit collar 97, the limit collar 97 can limit the collar 93, a spring 98 is sleeved between the collar 93 and the linkage block 94, one end of the spring 98 is fixedly connected with the sleeve block 91, the other end of the spring 98 is fixedly connected with the sleeve ring 96, and the spring 98 can provide buffering for the screw rod 6 through its own elastic force, so as to increase the pressure resistance effect.

[0035] The working principle of this embodiment is: firstly, start the motor 8, then add the material to be conveyed into the conveying pipe 2 through the feeding hopper 4, the output end of the motor 8 drives the sleeve block 91 to rotate through the linkage block 94, and the sleeve block 91 drives the screw rod 6 to rotate between the support baffles 5, so as to stably convey the material to the inside of the reactor body 1.

[0036] During the material conveying process, the reaction force generated by the screw rod 6 pushing the material drives the screw rod 6 to move, the screw rod 6 drives the sleeve block 91 to move through the connecting block 7, and the sleeve block 91 drives the sliding rod 92 to slide inside the sliding groove 95. At the same time, the sleeve block 91 exerts pressure on the spring 98, the spring 98 absorbs pressure impact through its own telescopic deformation, and the collar 93 slides synchronously along the sliding groove 95, which effectively offsets the impact force caused by pressure fluctuation, avoids stress concentration at the connecting part, and prevents the screw rod from bending, or the shaft of the motor 8 from wearing or breaking.

[0037] Next, the other end of the screw rod 6 drives the limiting block 11 to move. The limiting block 11 applies pressure to the pressure sensor 10 on the support baffle 5. The pressure sensor 10 monitors the pressure change of the screw rod 6 in real time and transmits the data to the control equipment. When the pressure is too high, the motor 8 is controlled to avoid the risk of impact and ensure continuous and reliable material conveying.

[0038] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A pressure-resistant screw conveyor for a reactor, comprising a reactor body (1), characterized in that, Also includes: A conveying pipe (2) is fixedly installed on the reactor body (1). One end of the conveying pipe (2) is connected to a discharge pipe (3), and the other end of the conveying pipe (2) is connected to a feeding hopper (4). A set of support baffles (5) are installed inside the reactor body (1). A screw rod (6) for material conveying is provided between the support baffles (5). A connecting block (7) is fixedly provided at one end of the screw rod (6). A motor (8) is fixedly installed at one end of the conveying pipe (2), and a pressure-resistant component (9) for buffering the screw rod (6) is provided between the screw rod (6) and the motor (8).

2. The pressure-resistant screw conveyor for a reactor according to claim 1, characterized in that, The pressure-resistant component (9) includes a sleeve block (91) sleeved on one end of the connecting block (7), and a plurality of sliding rods (92) are fixedly provided on one end of the sleeve block (91), and a collar (93) is fixedly provided on one end of the sliding rods (92).

3. The pressure-resistant screw conveyor for a reactor according to claim 2, characterized in that, The pressure-resistant component (9) also includes a linkage block (94) fixedly disposed at one end of the motor (8). The outer wall of the linkage block (94) is provided with a plurality of sliding grooves (95). The sliding grooves (95) are slidably connected to the collar (93). A collar (96) is fixedly disposed at one end of the linkage block (94). A limit collar (97) is fixedly disposed at the other end of the linkage block (94). A spring (98) is sleeved between the collar (93) and the linkage block (94). One end of the spring (98) is fixedly connected to the collar (91), and the other end of the spring (98) is fixedly connected to the collar (96).

4. The pressure-resistant screw conveyor for a reactor according to claim 1, characterized in that, A pressure sensor (10) is fixedly installed on one side of the support baffle (5), and the pressure sensor (10) is an annular pressure sensor. The pressure sensor (10) is movably connected to one end of the screw rod (6).

5. A pressure-resistant screw conveyor for a reactor according to claim 4, characterized in that, One end of the screw rod (6) is fixedly provided with a limiting block (11), which is located on one side of the pressure sensor (10).

6. A pressure-resistant screw conveyor for a reactor according to claim 3, characterized in that, The outer wall of the connecting block (7) is provided with multiple threaded grooves (12), and the multiple threaded grooves (12) are arranged in a ring array on the outer wall of the connecting block (7).

7. A pressure-resistant screw conveyor for a reactor according to claim 6, characterized in that, The outer wall of the socket block (91) is threaded with multiple threaded bolts (13), and the multiple threaded bolts (13) are arranged in a ring array on the outer wall of the socket block (91). One end of the threaded bolt (13) is threadedly connected to the threaded groove (12).

8. A pressure-resistant screw conveyor for a reactor according to claim 3, characterized in that, One end of the connecting block (7) is fixedly provided with a guide rod (14), and one end of the linkage block (94) is provided with a guide groove (15). The guide rod (14) and the guide groove (15) are slidably connected.

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