Automatic positioning receiving box for distillation bottom pouring
Patent Information
- Application Number
- CN202521844871.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-08-28
AI Technical Summary
[0004]鉴于上述现有技术中存在人工辅助的方式,虽然能够定位到甑底范围内,但是工作量较大,需要工作人员往复运输,无法起到自动化效果,对人力资源造成浪费问题,而提出了一种用于甑底倒料输送的自动定位接料箱,用于解决背景技术中的问题
1)通过构成轨道自走小车的形式,并配合光电感应设备主体和控制端,能够在甑底和提升机之间运行并对准后进行上料下料,同时配合两个液压缸能够让收纳箱自动调节方便进行下料,并配合电磁铁的启闭对封堵板进行控制避免酒糟泄漏,从而能够让整个设备具有自动化效果,保持工作效率的同时避免工作人员辅助参与,对人力资源造成浪费;
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Figure CN224883229U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquor brewing technology, specifically an automatic positioning receiving box for conveying material from the bottom of the still. Background Technology
[0002] In the process of brewing baijiu, after steaming the grains and distilling the liquor, the lees in the still need to be unloaded from the bottom of the still and then transported to the next process, such as being transported to a cooling machine for cooling, and then to operations such as adding yeast and putting it into the cellar. In order to achieve efficient and hygienic production, some special equipment is usually used to complete the unloading and conveying of the material from the bottom of the still.
[0003] In the field of baijiu brewing, a manual push-pull trolley is usually used to transport the lees in the receiving box to the next process. Then, the lees are fed to the next process by the elevator. However, in actual use, although the manual assistance method can locate the bottom of the still, the workload is large, and workers need to transport the lees back and forth. It cannot achieve the effect of automation and wastes human resources. Summary of the Invention
[0004] Given that the existing technologies involve manual assistance, although they can locate the material within the bottom of the steamer, the workload is large, requiring workers to transport the material back and forth, which cannot achieve automation and wastes human resources, an automatic positioning receiving box for bottom steamer material conveying is proposed to solve the problems in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An automatic positioning receiving box for conveying bottom-loading material in a steamer includes a mobile trolley, the bottom of which is slidably connected to a track, and the top of which is equipped with an adjustment mechanism. The adjustment mechanism includes a hydraulic cylinder, which is embedded in the top of the moving trolley. A connecting frame is fixedly installed at the power output end of the hydraulic cylinder. A rotating rod extends through the axial interior of the connecting frame, and a connecting frame is fixedly installed on the exterior of the rotating rod. A storage box is fixedly installed at the top of the connecting frame.
[0006] As a further improvement of this utility model: a photoelectric sensing device body is embedded on one side of the top of the storage box, and a control terminal is embedded on the other side of the top of the storage box.
[0007] As a further improvement of this utility model: the front end of the storage box is rotatably connected to a sealing plate, and a support rod extends through the inside of the sealing plate.
[0008] As a further improvement of this utility model: a positioning block is fixedly installed on the outer wall of the sealing plate, and a positioning groove is opened on the inner wall of the storage box corresponding to the position of the positioning block.
[0009] As a further improvement of this utility model: a permanent magnet is embedded in the outer wall of the positioning block, and an electromagnet is embedded in the inside of the positioning groove.
[0010] As a further improvement of this utility model: a ball bearing is embedded in one side of the interior of the storage box, and a disintegration mechanism is provided on one side of the ball bearing.
[0011] As a further improvement of this utility model: the dispersing mechanism includes a drive motor, which is embedded in one side of the outer wall of the storage box, and a drive rod is fixedly installed at the power output end of the drive motor.
[0012] As a further embodiment of this utility model: a stirring rod is fixedly installed on the outer wall of one end of the drive rod that passes through the storage box, and a deflector plate is fixedly installed on the outer wall of the stirring rod, and a connecting rod is fixedly installed on one side of the deflector plate on the outer wall of the stirring rod.
[0013] The beneficial effects of this utility model are: 1) By forming a track-mounted self-propelled trolley, and in conjunction with the photoelectric sensing equipment and control terminal, it can run between the bottom of the still and the elevator, and load and unload materials after alignment. At the same time, with the help of two hydraulic cylinders, the storage box can be automatically adjusted to facilitate material unloading. In addition, the opening and closing of the electromagnet controls the sealing plate to prevent the leakage of lees. Thus, the whole equipment can be automated, maintaining work efficiency while avoiding the need for manual assistance and the waste of human resources. 2) Through the cooperation of the drive motor, drive rod, stirring rod, actuating plate and connecting rod, the lees can be stirred during feeding and unloading, avoiding the lees from piling up and overflowing during feeding, and the lees sticking together and not flowing, resulting in less lees being stored in the storage box at one time, and avoiding the lees adhering to each other and making it difficult to unload smoothly during unloading. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the connecting frame structure of this utility model; Figure 3 This is a schematic diagram of the support rod structure of this utility model; Figure 4 This is a schematic diagram of the positioning groove structure of this utility model; Figure 5 This is a schematic diagram of the toggle plate structure of this utility model; In the diagram: 1. Mobile trolley; 2. Track; 3. Adjustment mechanism; 301. Hydraulic cylinder; 302. Connecting frame; 303. Rotating rod; 304. Connecting frame; 305. Storage box; 306. Main body of photoelectric sensing equipment; 307. Control end; 308. Sealing plate; 309. Support rod; 4. Positioning block; 5. Positioning groove; 6. Electromagnet; 7. Permanent magnet; 8. Ball bearing; 9. Dispersing mechanism; 901. Drive motor; 902. Drive rod; 903. Stirring rod; 904. Actuating plate; 905. Connecting rod. Detailed Implementation
[0015] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0016] Example 1, please refer to Figures 1-4 This is the first embodiment of the present invention. This embodiment provides an automatic positioning receiving box for conveying bottom pouring material in a steamer, including a mobile trolley 1, a track 2 slidably connected to the bottom end of the mobile trolley 1, and an adjustment mechanism 3 provided at the top end of the mobile trolley 1. The adjustment mechanism 3 includes a hydraulic cylinder 301, which is embedded in the top of the mobile trolley 1. A connecting frame 302 is fixedly installed at the power output end of the hydraulic cylinder 301. A rotating rod 303 extends through the axial interior of the connecting frame 302. A connecting frame 304 is fixedly installed on the outside of the rotating rod 303. A storage box 305 is fixedly installed at the top of the connecting frame 304.
[0017] Specifically, a photoelectric sensor body 306 is embedded on one side of the top of the storage box 305, and a control terminal 307 is embedded on the other side of the top of the storage box 305; by sensing the position of the bottom of the steamer or the falling signal of the material through the photoelectric sensor body 306, the accurate position of the storage box 305 is determined, and automatic positioning is achieved.
[0018] Specifically, a sealing plate 308 is rotatably connected to the front end of the storage box 305, and a support rod 309 extends through the inside of the sealing plate 308; the sealing plate 308 rotates on one side of the storage box 305 via the support rod 309, making it convenient for the stored lees to be poured into the elevator.
[0019] Specifically, a positioning block 4 is fixedly installed on the outer wall of the sealing plate 308, and a positioning groove 5 is opened on the inner wall of the storage box 305 corresponding to the position of the positioning block 4; by the positioning block 4 passing through the positioning groove 5, the storage box 305 can limit the sealing plate 308.
[0020] Specifically, a permanent magnet 7 is embedded in the outer wall of the positioning block 4, and an electromagnet 6 is embedded in the interior of the positioning groove 5. By activating the electromagnet 6, the permanent magnet 7 is attracted, which prevents the sealing plate 308 from loosening and shaking, causing leakage, when the lees are introduced. When the lees are discharged, the permanent magnet 7 loses its magnetic force after the electromagnet 6 is closed, thus facilitating the flow of the lees.
[0021] In use, the self-propelled trolley is constructed from multiple components, including the mobile trolley 1, track 2, drive and transmission system. Through settings and programming on the control terminal 307, it can carry the lees and move between the bottom of the still and the elevator. The photoelectric sensor 306 senses the position of the bottom of the still for automatic positioning and alignment. The hydraulic cylinder 301 is rotatably connected to the connecting frame 304 via the connecting frame 302 and rotating rod 303. The control terminal 307 can control both hydraulic cylinders 301. When discharging the lees, the trolley is positioned at different heights, with the collection box 305 tilted and the sealing plate 308 rotating along the support rod 309 to create space for the lees to unload. When carrying the lees, the electromagnet 6 magnetically attracts the permanent magnet 7, allowing the positioning block 4 to be inserted into the positioning groove 5 for fixation, thus preventing the sealing plate 308 from loosening and causing lees leakage. The electromagnet 6 is closed when unloading.
[0022] In summary, the self-propelled trolley, consisting of the mobile trolley 1, track 2, photoelectric sensing device 306, and control terminal 307, can automatically align the collection box 305 with the bottom of the still during the liquor brewing process, allowing the lees to be introduced and carried. It then automatically moves to the elevator, where, with the adjustment of two hydraulic cylinders 301, the collection box 305 is tilted. With the assistance of the electromagnet 6, the sealing plate 308 is controlled according to the material feeding and unloading, enabling automatic material feeding, improving the overall automation effect, and avoiding excessive workload and waste of human resources.
[0023] Example 2, please refer to Figure 1 and Figure 5 This is the second embodiment of the present utility model.
[0024] Specifically, a ball bearing 8 is embedded in one side of the interior of the storage box 305, and a dispersing mechanism 9 is provided on one side of the ball bearing 8; the ball bearing 8 can improve the smoothness and stability of the dispersing mechanism 9 during operation.
[0025] Specifically, the dispersing mechanism 9 includes a drive motor 901, which is embedded in one side of the outer wall of the storage box 305. A drive rod 902 is fixedly installed at the power output end of the drive motor 901. The drive rod 902 rotates under the drive of the drive motor 901 and passes through the ball bearing 8, and is rotatably connected to the ball bearing 8 to improve the stability of the drive rod 902 during rotation and avoid excessive friction.
[0026] Specifically, a stirring rod 903 is fixedly installed on the outer wall of one end of the drive rod 902 that penetrates into the storage box 305. A deflector plate 904 is fixedly installed on the outer wall of the stirring rod 903, and a connecting rod 905 is fixedly installed on one side of the deflector plate 904 on the outer wall of the stirring rod 903. The lees entering the storage box 305 are stirred by the deflector plate 904 and the connecting rod 905 to prevent the materials from sticking together and to improve the efficiency of material feeding.
[0027] During use, under the support of the ball bearing 8, the drive rod 902 rotates under the drive of the drive motor 901, which in turn drives the stirring rod 903, the agitator plate 904 and the connecting rod 905 to rotate, stirring the lees entering the storage box 305, so as to avoid overflowing during feeding, which would cause the lees to flow poorly and result in a smaller amount of lees loaded at one time. The stirring also prevents the lees from sticking together and accumulating, making it difficult to discharge.
[0028] In summary, with the power support of the drive motor 901, the material can be tumbled during loading and unloading, preventing overflow and accumulation of lees that would hinder flow and affect the one-time load capacity. At the same time, it prevents the lees from sticking together and affecting the smoothness of unloading.
[0029] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An automatic positioning receiving box for conveying material from the bottom of a steamer, comprising a moving trolley (1), characterized in that: The bottom end of the mobile trolley (1) is slidably connected to a track (2), and the top end of the mobile trolley (1) is provided with an adjustment mechanism (3). The adjustment mechanism (3) includes a hydraulic cylinder (301), which is embedded in the top of the mobile trolley (1). A connecting frame (302) is fixedly installed at the power output end of the hydraulic cylinder (301). A rotating rod (303) extends through the axial interior of the connecting frame (302), and a connecting frame (304) is fixedly installed on the outside of the rotating rod (303). A storage box (305) is fixedly installed at the top of the connecting frame (304).
2. The automatic positioning receiving box according to claim 1, characterized in that: The storage box (305) has a photoelectric sensing device body (306) embedded on one side of its top, and a control terminal (307) embedded on the other side of its top.
3. The automatic positioning receiving box according to claim 1, characterized in that: The front end of the storage box (305) is rotatably connected to a sealing plate (308), and a support rod (309) extends through the interior of the sealing plate (308).
4. The automatic positioning receiving box according to claim 3, characterized in that: The sealing plate (308) has a positioning block (4) fixedly installed on its outer wall, and the storage box (305) has a positioning groove (5) corresponding to the position of the positioning block (4) on its inner wall.
5. The automatic positioning receiving box according to claim 4, characterized in that: The outer wall of the positioning block (4) is fitted with a permanent magnet (7), and the interior of the positioning groove (5) is fitted with an electromagnet (6).
6. The automatic positioning receiving box according to claim 1, characterized in that: The storage box (305) has a ball bearing (8) embedded on one side inside, and a disintegration mechanism (9) is provided on one side of the ball bearing (8).
7. The automatic positioning receiving box according to claim 6, characterized in that: The dispersing mechanism (9) includes a drive motor (901), which is embedded in one side of the outer wall of the storage box (305), and a drive rod (902) is fixedly installed at the power output end of the drive motor (901).
8. The automatic positioning receiving box according to claim 7, characterized in that: A stirring rod (903) is fixedly installed on the outer wall of one end of the drive rod (902) that passes through the storage box (305), and a toggle plate (904) is fixedly installed on the outer wall of the stirring rod (903). A connecting rod (905) is fixedly installed on one side of the toggle plate (904) on the outer wall of the stirring rod (903).