A rotary disc type automatic material collecting and falling mechanism
Patent Information
- Application Number
- CN202522584436.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0004]本实用新型的目的在于提供一种转盘式自动收落料机构,以解决上述背景技术中提出自动收落料机构使用时自动收料效率不够高,以及不能对页片进行限位收料,容易导致页片杂乱无章地出料,造成页片表面碰伤划伤,容易影响产品质量的问题
[0013]与现有技术相比,本实用新型的有益效果是:该转盘式自动收落料机构不仅使得自动收落料机构能够将页片自动叠加收集,同时,能够自动转动到下一工位进行收集,自动化程度更高,而且使得自动收落料机构使用时能够对页片的收料位置进行精准的限位,使得自动收落料机构在使用时的收料效果更好,防止页片杂乱无章地出料,不会造成页片表面碰伤划伤,避免影响产品质量;
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Figure CN224883340U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet production technology, specifically a rotary automatic material receiving and unloading mechanism. Background Technology
[0002] After the sheet metal is stamped by a punch press, it needs to be collected. This collection process requires an automatic unloading mechanism. However, existing automatic unloading mechanisms are slow in terms of collection efficiency. To meet market needs, a rotary automatic unloading mechanism is required.
[0003] The existing automatic feeding and unloading mechanism is not efficient enough, which prevents it from automatically stacking and collecting the sheet fragments and from automatically rotating to the next station for collection, greatly reducing the level of automation. In addition, the existing automatic feeding and unloading mechanism cannot limit the feeding position of the sheet fragments, which means that the feeding effect is poor and the sheet fragments are easily discharged in a disorderly manner, causing scratches and dents on the surface of the sheet fragments, which can affect product quality. Utility Model Content
[0004] The purpose of this utility model is to provide a rotary automatic material receiving and unloading mechanism to solve the problems mentioned in the background art, such as insufficient automatic material receiving efficiency and inability to limit the material receiving of sheets, which easily leads to the sheet material being discharged in a disorderly manner, causing scratches and dents on the sheet surface, and easily affecting product quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rotary automatic material receiving and unloading mechanism, comprising a frame, a support plate mounted on the top surface of the frame, a rotary body disposed above the support plate, a controller mounted on the surface of the frame, a material conveying track mounted on one side of the frame by bolts, multiple sets of first receiving plates disposed on the top surface of the rotary body, multiple sets of second receiving plates disposed on the top surface of the rotary body, an automatic collection mechanism disposed on the surface of the frame, and a limit receiving mechanism disposed on the surface of the rotary body.
[0006] Preferably, the first receiving plate is installed in a circumferential array on the surface of the turntable body, and the number of the first receiving plates is six. The second receiving plate is installed in a circumferential array on the surface of the turntable body, and the number of the second receiving plates is six. Two sets of baffles for limiting the sheet are respectively installed on the top positions of the first receiving plate and the second receiving plate.
[0007] Preferably, a fixed plate is installed on the surface of the bottom of the mechanism frame, and a drive motor is installed on the surface of the fixed plate. The input end of the drive motor is electrically connected to the output end of the controller, and a rotating shaft is installed on the output end of the drive motor through a coupling. A drive pulley and a driven pulley are provided on the surface of the fixed plate. The driven pulley and the drive pulley rotate relative to each other with respect to the surface of the fixed plate. One end of the drive motor passes through the fixed plate and is fixed to the surface of the center position of the drive pulley. A belt body is fitted onto the surface of the drive pulley and the driven pulley. A transmission component is provided on one side of the fixed plate. The transmission component is used to drive the turntable body to rotate, and the transmission component cooperates with the driven pulley.
[0008] Preferably, the surfaces of the first and second receiving plates are bolted with limit blocks, and a fixing rod is installed on the surface of the top position of the limit blocks. The surface of the turntable body between the first and second receiving plates has multiple sets of receiving ports for feeding.
[0009] Preferably, the automatic collection mechanism consists of a cylinder body, a fixing block, a cylinder bracket, and a top plate. A fixing block is installed on the surface at the bottom of the mechanism frame, and a cylinder bracket is installed on the surface at the bottom of the mechanism frame. The fixing block is located between the cylinder brackets, and a cylinder body is installed on the surface at the bottom of the cylinder bracket. The input end of the cylinder body is electrically connected to the output end of the controller.
[0010] Preferably, the surface at the top of the fixed block is provided with a top plate for lifting material. The top plate is located between the first receiving plate and the second receiving plate and is used to lift the sheet between the first receiving plate and the second receiving plate. The output end of the cylinder body passes through the cylinder bracket and the fixed block in sequence and is fixed to the surface at the bottom of the top plate.
[0011] Preferably, the limiting receiving mechanism includes mounting studs, mounting screw holes, limiting plates, and limiting rods. The surface of the top position of the turntable body is provided with multiple sets of limiting plates for limiting the sheet material. The limiting plates are located on one side of the first receiving plate and the second receiving plate, and the surface of the limiting plates is provided with two sets of mounting screw holes.
[0012] Preferably, the surface of the mounting screw hole is threaded with a mounting stud, one end of which passes through the mounting screw hole and the limiting plate in sequence and is threadedly fastened to the surface of the turntable body. A limiting rod is installed on the surface of the top position of the limiting plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the rotary automatic material receiving and unloading mechanism not only enables the automatic material receiving and unloading mechanism to automatically stack and collect the sheet materials, but also enables it to automatically rotate to the next work station for collection, resulting in a higher degree of automation. Furthermore, it enables the automatic material receiving and unloading mechanism to precisely limit the material receiving position of the sheet materials during use, resulting in better material receiving effect, preventing the sheet materials from being discharged in a disorderly manner, avoiding damage or scratches to the surface of the sheet materials, and avoiding affecting product quality.
[0014] 1. By setting up an automatic material receiving mechanism, the top plate is driven upward by the cylinder body. The cylinder body and the top plate work together to lift the sheet metal already collected between the first and second receiving plates. Then, the newly conveyed sheet metal is automatically stacked below the sheet metal. The sheet metal enters in sequence, and the cylinder body and the top plate lift the collected sheet metal, completing the sheet metal collection work. Subsequently, after the sheet metal of the first and second receiving plates on the surface of the turntable is collected, the drive motor drives the rotating shaft to rotate. The rotating shaft drives the drive pulley to rotate on the surface of the fixed plate. The drive pulley drives the belt body to drive, thereby driving the driven pulley to rotate on the surface of the fixed plate. With the cooperation of the driven pulley and the transmission component, the turntable body rotates on the surface of the support plate, rotating to the next station. This realizes the automatic material receiving function of the automatic material receiving mechanism, so that the automatic material receiving mechanism can automatically stack and collect sheet metal, and can automatically rotate to the next station for collection, with a higher degree of automation.
[0015] 2. By setting a limiting receiving mechanism, the limiting plates are installed on the surface of the turntable body by tightening the mounting screw holes, so that the limiting plates are located on one side of the first receiving plate and the second receiving plate. Under the joint action of the limiting plates and the limiting rod, the position of the sheet material when it enters through the receiving port can be limited, realizing the function of limiting the receiving of the automatic receiving mechanism. This allows the automatic receiving mechanism to accurately limit the receiving position of the sheet material, resulting in better receiving effect, preventing the sheet material from being discharged randomly, avoiding scratches and dents on the sheet material surface, and avoiding affecting product quality. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a three-dimensional structural diagram of the present utility model;
[0018] Figure 3 This is a three-dimensional exploded structural diagram of the present invention;
[0019] Figure 4 For the present utility model Figure 2 A partial three-dimensional magnified structural diagram;
[0020] Figure 5 This is a schematic diagram of the main appearance structure of this utility model;
[0021] Figure 6 This is a top view schematic diagram of the external structure of this utility model.
[0022] In the diagram: 1. Mechanism frame; 11. Support plate; 12. Turntable body; 13. Controller; 14. Material conveying track; 15. Limiting block; 16. Fixing rod; 17. Material blocking rod; 18. Fixing plate; 19. Driven pulley; 110. Belt body; 111. Material receiving port; 112. Drive pulley; 113. Drive motor; 114. Rotating shaft; 115. First material receiving plate; 116. Second material receiving plate; 117. Transmission assembly; 2. Automatic material receiving mechanism; 21. Cylinder body; 22. Fixing block; 23. Cylinder bracket; 24. Top plate; 3. Limiting material receiving mechanism; 31. Mounting stud; 32. Mounting screw hole; 33. Limiting plate; 34. Limiting rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0024] The structure of the rotary automatic material receiving and unloading mechanism provided by this utility model is as follows: Figures 1 to 4As shown, the device includes a frame 1, a support plate 11 mounted on the top surface of the frame 1, a turntable body 12 positioned above the support plate 11, a controller 13 mounted on the surface of the frame 1 (the controller 13 can be an LA series model), a material conveying track 14 bolted to one side of the frame 1, and multiple sets of first receiving plates 115 arranged in a circular array on the surface of the turntable body 12 at the top. The number of first receiving plates 115 is... There are six sets of second receiving plates 116 on the surface of the top position of the turntable body 12. The second receiving plates 116 are arranged in a circumferential array on the surface of the turntable body 12. There are six sets of second receiving plates 116. Two sets of baffles 17 for limiting the sheet material are respectively installed on the top positions of the first receiving plate 115 and the second receiving plate 116. A fixing plate 18 is installed on the bottom position of the mechanism frame 1. A drive motor 113 is installed on the surface of the fixing plate 18. The model of the drive motor 113 is optional. Using the JO series, the input terminal of the drive motor 113 is electrically connected to the output terminal of the controller 13. A rotating shaft 114 is mounted on the output terminal of the drive motor 113 via a coupling. A drive pulley 112 is provided on the surface of the fixed plate 18, and a driven pulley 19 is also provided on the surface of the fixed plate 18. The driven pulley 19 and the drive pulley 112 rotate relative to each other with respect to the surface of the fixed plate 18. One end of the drive motor 113 passes through the fixed plate 18 and is fixed to the surface at the center of the drive pulley 112. The drive pulley 112 and the driven pulley 112... A belt body 110 is fitted onto the surface of the pulley 19. A transmission assembly 117 is provided on one side of the fixing plate 18. The transmission assembly 117 is used to drive the turntable body 12 to rotate. The transmission assembly 117 and the driven pulley 19 cooperate with each other. Limiting blocks 15 are bolted to the surfaces of the first receiving plate 115 and the second receiving plate 116. A fixing rod 16 is installed on the surface of the top position of the limiting block 15. Multiple sets of receiving ports 111 for feeding are opened on the surface of the turntable body 12 between the first receiving plate 115 and the second receiving plate 116.
[0025] Furthermore, such as Figure 4 and Figure 5As shown, an automatic material receiving mechanism 2 is provided on the surface of the frame 1. The automatic material receiving mechanism 2 consists of a cylinder body 21, a fixing block 22, a cylinder bracket 23, and a top plate 24. The fixing block 22 is installed on the surface at the bottom of the frame 1, and the cylinder bracket 23 is installed on the surface at the bottom of the frame 1. The fixing block 22 is located between the cylinder brackets 23. The cylinder body 21 is installed on the surface at the bottom of the cylinder bracket 23. The cylinder body 21 can be of the SC series. The input end of the cylinder body 21 is electrically connected to the output end of the controller 13. The top plate 24 for lifting material is provided on the surface at the top of the fixing block 22. The top plate 24 is located between the first receiving plate 115 and the second receiving plate 116 and is used to lift the sheets between the first receiving plate 115 and the second receiving plate 116. The output end of the cylinder body 21 passes through the cylinder bracket 23 and the fixing block 22 in sequence and is fixed to the surface at the bottom of the top plate 24.
[0026] During implementation, the cylinder body 21 on the surface of the control cylinder bracket 23 operates, driving the top plate 24 upward under the action of the cylinder body 21. With the cooperation of the cylinder body 21 and the top plate 24, the already collected sheets between the first receiving plate 115 and the second receiving plate 116 are lifted upward. Then, the newly conveyed sheets via the conveying track 14 are automatically stacked below the sheets. The sheets enter sequentially, and the cylinder body 21 and the top plate 24 lift the collected sheets, completing the sheet collection work. Subsequently, after the sheets on the first receiving plate 115 and the second receiving plate 116 on the surface of the turntable body 12 have been collected, the controller 13 controls the drive motor 113 on the surface of the fixed plate 18. The mechanism operates by driving the rotating shaft 114 to rotate under the action of the drive motor 113. When the rotating shaft 114 rotates, it drives the drive pulley 112 to rotate on the surface of the fixed plate 18. When the drive pulley 112 rotates, it drives the belt body 110 to drive the transmission, thereby driving the driven pulley 19 to rotate on the surface of the fixed plate 18. With the cooperation of the driven pulley 19 and the transmission assembly 117, the turntable body 12 rotates on the surface of the support plate 11, rotating to the next station. This allows the sheet material conveyed by the conveying track 14 to continue to be collected between another set of first receiving plates 115 and second receiving plates 116, so as to realize the automatic material collection function of the automatic material collection mechanism.
[0027] Furthermore, such as Figure 6As shown, a limiting receiving mechanism 3 is provided on the surface of the turntable body 12. The limiting receiving mechanism 3 includes a mounting stud 31, a mounting screw hole 32, a limiting plate 33, and a limiting rod 34. Multiple sets of limiting plates 33 for limiting the blades are provided on the surface of the top position of the turntable body 12. The limiting plates 33 are located on one side of the first receiving plate 115 and the second receiving plate 116, respectively. Two sets of mounting screw holes 32 are opened on the surface of the limiting plate 33. The mounting screw 31 is threadedly connected to the surface of the mounting screw hole 32. One end of the mounting stud 31 passes through the mounting screw hole 32 and the limiting plate 33 in sequence and is threadedly fastened to the surface of the turntable body 12. A limiting rod 34 is installed on the surface of the top position of the limiting plate 33.
[0028] In practice, the limiting plate 33 is installed on the surface of the turntable body 12 by tightening the mounting screw hole 32, so that the limiting plate 33 is located on one side of the first receiving plate 115 and the second receiving plate 116. Under the joint action of the limiting plate 33 and the limiting rod 34, the position of the sheet when feeding through the receiving port 111 can be limited, so as to realize the function of limiting the receiving of the automatic receiving mechanism.
[0029] Working principle: When in use, first place the mechanism frame 1 in the designated position. The sheet is conveyed to one side of the mechanism frame 1 by the material conveying track 14. At this time, the sheet is fed into the space between the first receiving plate 115 and the second receiving plate 116 through the receiving port 111 on the surface of the turntable body 12. Under normal conditions, the cylinder body 21 drives the top plate 24 away from the inside of the receiving port 111, so that the sheet is not blocked when it is received between the first receiving plate 115 and the second receiving plate 116.
[0030] Subsequently, the controller 13 controls the cylinder body 21 on the surface of the cylinder support 23 to work. Under the action of the cylinder body 21, the top plate 24 is driven to move upward. With the cooperation of the cylinder body 21 and the top plate 24, the already collected sheets between the first receiving plate 115 and the second receiving plate 116 are lifted upward. Then, the newly conveyed sheets from the conveying track 14 are automatically stacked below the sheets. The sheets enter in sequence, and the cylinder body 21 and the top plate 24 lift the collected sheets, completing the sheet collection work. After the sheets on the first receiving plate 115 and the second receiving plate 116 on the surface of the turntable body 12 have been collected, the controller 13 controls the drive motor 113 on the surface of the fixed plate 18 to work. Under the action of the drive motor 113, the rotating shaft 114 is rotated. When the rotating shaft 114 rotates, it drives the driving pulley 112 to rotate on the surface of the fixed plate 18. When the driving pulley 112 rotates, it drives the belt body 110 to drive, thereby driving the driven pulley 19 to rotate on the surface of the fixed plate 18. With the cooperation of the driven pulley 19 and the transmission assembly 117, the turntable body 12 rotates on the surface of the support plate 11, rotating to the next station. This allows the sheet material conveyed by the conveying track 14 to continue to be collected between another set of first receiving plates 115 and second receiving plates 116, so as to realize the automatic material collection function of the automatic material collection mechanism. This allows the automatic material collection mechanism to automatically stack and collect the sheet material, and at the same time, it can automatically rotate to the next station for collection, resulting in a higher degree of automation.
[0031] Subsequently, when the sheet material is collected between the first receiving plate 115 and the second receiving plate 116, the position of the sheet material is limited by the baffle bar 17, so that the sheet material can be accurately collected at the designated position between the first receiving plate 115 and the second receiving plate 116.
[0032] Subsequently, by tightening the mounting screw holes 32, the limiting plates 33 are respectively installed on the surface of the turntable body 12, so that the limiting plates 33 are located on one side of the first receiving plate 115 and the second receiving plate 116. Under the joint action of the limiting plates 33 and the limiting rods 34, the position of the sheet material when it is fed through the receiving port 111 can be limited, so as to realize the function of limiting the receiving of the automatic receiving and unloading mechanism. This allows the automatic receiving and unloading mechanism to accurately limit the receiving position of the sheet material, making the receiving effect of the automatic receiving and unloading mechanism better, preventing the sheet material from being discharged randomly, and avoiding damage or scratches to the surface of the sheet material, thus avoiding affecting product quality. Finally, the use of the automatic receiving and unloading mechanism is completed.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A rotary automatic material receiving and unloading mechanism, comprising a mechanism frame (1), characterized in that: A support plate (11) is installed on the surface of the top position of the mechanism frame (1). A turntable body (12) is arranged above the support plate (11). A controller (13) is installed on the surface of the mechanism frame (1). A material conveying rail (14) is installed on one side of the mechanism frame (1) by bolts. Multiple sets of first receiving plates (115) are arranged on the surface of the top position of the turntable body (12). Multiple sets of second receiving plates (116) are also arranged on the surface of the top position of the turntable body (12). An automatic receiving mechanism (2) is arranged on the surface of the mechanism frame (1). A limit receiving mechanism (3) is arranged on the surface of the turntable body (12).
2. The rotary automatic material receiving and unloading mechanism according to claim 1, characterized in that: The first receiving plate (115) is installed in a circumferential array on the surface of the turntable body (12), and there are six sets of the first receiving plate (115). The second receiving plate (116) is installed in a circumferential array on the surface of the turntable body (12), and there are six sets of the second receiving plate (116). Two sets of baffles (17) for limiting the sheet are respectively installed on the top positions of the first receiving plate (115) and the second receiving plate (116).
3. The rotary automatic material receiving and unloading mechanism according to claim 1, characterized in that: A fixing plate (18) is mounted on the surface of the bottom of the frame (1). A drive motor (113) is mounted on the surface of the fixing plate (18). The input end of the drive motor (113) is electrically connected to the output end of the controller (13). A rotating shaft (114) is mounted on the output end of the drive motor (113) via a coupling. A drive pulley (112) is provided on the surface of the fixing plate (18). A driven pulley (19) is also provided on the surface of the fixing plate (18). The driven pulley (19) and the drive pulley (114) are connected. 12) The drive motor (113) rotates and engages with the surface of the fixed plate (18) respectively. One end of the drive motor (113) passes through the fixed plate (18) and is fixed to the surface of the center position of the drive pulley (112). The surfaces of the drive pulley (112) and the driven pulley (19) are fitted with belt bodies (110). A transmission assembly (117) is provided on one side of the fixed plate (18). The transmission assembly (117) is used to drive the turntable body (12) to rotate. The transmission assembly (117) and the driven pulley (19) cooperate with each other.
4. The rotary automatic material receiving and unloading mechanism according to claim 1, characterized in that: Limiting blocks (15) are bolted to the surfaces of the first receiving plate (115) and the second receiving plate (116). A fixing rod (16) is installed on the surface of the top position of the limiting block (15). Multiple sets of receiving ports (111) for feeding are opened on the surface of the turntable body (12) between the first receiving plate (115) and the second receiving plate (116).
5. The rotary automatic material receiving and unloading mechanism according to claim 1, characterized in that: The automatic material receiving mechanism (2) is composed of a cylinder body (21), a fixing block (22), a cylinder bracket (23) and a top plate (24). The fixing block (22) is installed on the surface of the bottom position of the mechanism frame (1), and the cylinder bracket (23) is installed on the surface of the bottom position of the mechanism frame (1). The fixing block (22) is located between the cylinder brackets (23). The cylinder body (21) is installed on the surface of the bottom position of the cylinder bracket (23). The input end of the cylinder body (21) is electrically connected to the output end of the controller (13).
6. The rotary automatic material receiving and unloading mechanism according to claim 5, characterized in that: The surface at the top of the fixed block (22) is provided with a top plate (24) for lifting the material. The top plate (24) is located between the first receiving plate (115) and the second receiving plate (116) for lifting the sheet between the first receiving plate (115) and the second receiving plate (116). The output end of the cylinder body (21) passes through the cylinder bracket (23) and the fixed block (22) in sequence and is fixed to the surface at the bottom of the top plate (24).
7. The rotary automatic material receiving and unloading mechanism according to claim 1, characterized in that: The limiting receiving mechanism (3) includes a mounting stud (31), mounting screw holes (32), a limiting plate (33) and a limiting rod (34). The surface of the top position of the turntable body (12) is provided with multiple sets of limiting plates (33) for limiting the sheet. The limiting plates (33) are located on one side of the first receiving plate (115) and the second receiving plate (116), respectively. The surface of the limiting plate (33) is provided with two sets of mounting screw holes (32).
8. A rotary automatic material receiving and unloading mechanism according to claim 7, characterized in that: The mounting screw hole (32) is threadedly connected to a mounting stud (31). One end of the mounting stud (31) passes through the mounting screw hole (32) and the limiting plate (33) in sequence and is threadedly fastened to the surface of the turntable body (12). A limiting rod (34) is installed on the surface of the top position of the limiting plate (33).