A copper-clad steel wire processing traction device with a guide structure

Abstract

The utility model relates to steel wire processing technical field especially with guiding structure's copper clad steel wire processing traction device, including support seat, the right side of support seat is fixedly connected with fixed frame, install motor on the fixed frame, the output shaft of motor is connected with the traction wheel through the key and is installed, the top of support seat is along its length direction and is sequentially distributed with a plurality of mounting grooves, the mounting seat is inserted on each mounting groove, and each mounting seat is detachably fixed on the support seat through screw. The device sets a plurality of detachable adjusting mounting seats on the support seat, and rotates and installs a guide wheel on each mounting seat, which can flexibly adjust the number and spacing of the guide wheels according to the specifications and running path of the copper clad steel wire, to adapt to the copper clad steel wire processing requirements of different diameters and types and realize stable guidance of the wire rod, prevent deviation, job-hopping and other problems in the traction process.

Description

Technical Field

[0001] This utility model relates to the field of steel wire processing technology, and in particular to a traction device for processing copper-clad steel wire with a guiding structure. Background Technology

[0002] In modern communications, power transmission, and composite material manufacturing, copper-clad steel wire is widely used in various high-performance cable products due to its excellent electrical conductivity and mechanical strength. The production process of copper-clad steel wire usually involves multiple processes such as wire drawing, annealing, cladding, cooling, and winding. Among these processes, the traction device plays a crucial role as an important component connecting the various steps.

[0003] Traditional traction devices typically use a drive motor to rotate a traction wheel, which propels the wire forward through friction. However, in practical applications, copper-clad steel wires are sensitive to external forces such as friction and scratching due to their thin copper coating. If there is a lack of an effective guiding structure during traction, the wire can easily deviate, jump out of its groove, or even suffer surface damage, thus affecting product quality and subsequent performance. Furthermore, existing traction devices often use fixed guiding structures, which cannot be flexibly adjusted according to changes in wire specifications, resulting in poor adaptability and low versatility, making it difficult to meet the high-efficiency processing requirements of different wire types.

[0004] Therefore, there is an urgent need to provide a traction device for processing copper-clad steel wire with an adjustable guiding structure. Utility Model Content

[0005] In order to overcome the shortcomings of existing traction devices, such as fixed and non-adjustable guide structures leading to poor adaptability and low versatility, this utility model provides a traction device for processing copper-clad steel wire with an adjustable guide structure.

[0006] To address the aforementioned issues, this utility model employs the following technical solution: a traction device for processing copper-clad steel wire with a guiding structure, comprising a support base, a fixed frame fixedly connected to the right side of the support base, a motor mounted on the fixed frame, a traction wheel mounted on the output shaft of the motor via a key connection, a plurality of mounting slots sequentially distributed along the length of the top of the support base, a mounting seat inserted into each mounting slot, each mounting seat being detachably fixed to the support base by screws, and a guide wheel rotatably mounted on each mounting seat.

[0007] In a preferred embodiment of the present invention, the bottom of the support base is provided with an anti-slip pad.

[0008] In a preferred embodiment of this utility model, the motor is provided with a protective shell.

[0009] In a preferred embodiment of the present invention, a fixing plate is fixedly connected to the support base, and a shielding plate is provided on the fixing plate by means of a hinge.

[0010] In a preferred embodiment of the present invention, a handle is fixedly connected to one end of the shield.

[0011] In a preferred embodiment of the present invention, a placement frame is fixedly connected to the lower part of the fixing frame, and multiple oil storage bottles are placed inside the placement frame. Each oil storage bottle contains an appropriate amount of lubricating oil, and an outlet pipe is connected to the bottle opening of each oil storage bottle. A rubber plug is provided on the oil storage bottle.

[0012] Compared with the prior art, the present invention has the following technical effects: 1. The device sets multiple detachable and adjustable mounting seats on the support base, and rotates and installs guide wheels on each mounting seat. It can flexibly adjust the number and spacing of guide wheels according to the specifications and running path of the copper-clad steel wire to adapt to the processing requirements of copper-clad steel wires of different diameters and types and achieve stable guidance of the wire, preventing it from deviating or jumping out of the groove during the traction process.

[0013] 2. By setting up the shield, the traction wheel and the running area of ​​the steel wire are shielded, which can prevent external interference, avoid wire jumping off the trough, and protect the safety of operators.

[0014] 3. The lower part of the fixed frame is equipped with a placement frame containing an oil storage bottle to lubricate the guide wheel, ensuring its long-term stable operation, reducing mechanical wear, and further extending the service life of the equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a partial sectional view of the support base, mounting base, and protective shell of this utility model.

[0017] Figure 3 This is a three-dimensional sectional view of the fixing frame, motor, screws, and other components of this utility model.

[0018] Figure 4 This is a three-dimensional sectional view of the fixing plate, hinge, and shielding plate of this utility model.

[0019] Figure 5 This is a three-dimensional sectional view of the components of this utility model, including the placement frame, oil storage bottle, and rubber plug.

[0020] The components in the attached diagram are labeled as follows: 1: support base, 2: fixing frame, 3: motor, 4: traction wheel, 5: mounting base, 6: guide wheel, 7: screw, 8: anti-slip pad, 9: protective shell, 10: fixing plate, 11: hinge, 12: baffle plate, 13: handle, 14: placement frame, 15: oil storage bottle, 16: liquid outlet pipe, 17: rubber plug. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: Please refer to Figures 1-3 A traction device for processing copper-clad steel wire with a guiding structure includes a support base 1. The bottom of the support base 1 is provided with an anti-slip pad 8, which is made of rubber or engineering plastic and serves to reduce shock, prevent slippage, and protect the ground. A fixing frame 2 is fixedly connected to the right side of the support base 1, and a motor 3 is mounted on the fixing frame 2. The motor 3 is covered with a protective shell 9 to prevent dust from entering and to prevent accidental contact that could cause a safety accident. The output shaft of the motor 3 is connected to a traction wheel 4 via a key. Six mounting slots are distributed sequentially along the length of the top of the support base 1, and a mounting seat 5 is inserted into each mounting slot. Each mounting seat 5 is detachably fixed to the support base 1 by screws 7. The position and number of mounting seats 5 can be flexibly adjusted according to actual processing needs. A guide wheel 6 is rotatably mounted on the top of each mounting seat 5. The guide wheel 6 can rotate freely with the movement of the copper-clad steel wire during its movement, thereby reducing frictional resistance and protecting the surface of the wire.

[0023] When using this device, the number and position of the mounting seats 5 can be adjusted according to the specifications of the steel wire and process requirements, thereby adjusting the distribution density and spacing of the guide wheels 6. This ensures that the copper-clad steel wire maintains a stable path throughout the traction process, reducing unnecessary bending and friction, and improving guiding accuracy. After adjustment, the mounting seats 5 are firmly fixed to the support seat 1 using screws 7. Then, the steel wire is introduced from the left side of the device, passes through the guide channel formed by the guide wheels 6, and finally winds around the traction wheel 4. After starting the motor 3, the traction wheel 4 rotates with the output shaft, driving the steel wire to move to the right, thus realizing the traction operation of the steel wire. During the traction process, the guide wheels 6 can guide and limit the steel wire, preventing it from deviating or jumping out of the groove during operation. At the same time, the guide wheels 6 can passively rotate with the movement of the steel wire, thereby effectively reducing the friction between them, protecting the surface quality of the steel wire, and improving traction efficiency.

[0024] Example 2: Based on Example 1, please refer to... Figure 4 A fixing plate 10 is fixedly connected to the support base 1. A cover plate 12 is hinged to the fixing plate 10 via a hinge 11. The cover plate 12 can be flipped upward to open or downward to close around the hinge 11 to protect the traction area. A handle 13 is fixedly connected to the front end of the cover plate 12 to facilitate the operator to open or close the cover plate 12.

[0025] During the introduction of the steel wire, the operator can hold the handle 13 and flip the shield 12 upward along the hinge 11 to open it, so that the steel wire can be smoothly introduced into the traction area. After the steel wire begins to be processed, the operator can release the handle 13 and let the shield 12 return to its original position and close by its own weight, thereby shielding the traction wheel 4 and the running area of ​​the steel wire, which can prevent external interference, avoid the wire jumping off the groove, and protect the safety of the operator.

[0026] Please see Figure 5 The lower part of the fixing frame 2 is fixedly connected to a placement frame 14. Two oil storage bottles 15 are placed inside the placement frame 14. Each oil storage bottle 15 contains an appropriate amount of lubricating oil. Each oil storage bottle 15 has a liquid outlet pipe 16 connected to its bottle opening. A rubber plug 17 is provided on the oil storage bottle 15 to block the liquid outlet pipe 16 when not in use.

[0027] During the operation of this device, in order to reduce the friction between the guide wheel 6 and the copper-clad steel wire, improve the traction efficiency and protect the surface of the wire, the guide wheel 6 needs to be lubricated in a timely manner. When lubrication is required, the operator takes out the oil storage bottle 15 on the placement frame 14 and removes the rubber plug 17 on the oil storage bottle 15, and manually adds lubricating oil to the guide wheel 6. This design not only ensures the good lubrication of the guide wheel 6, but also extends the service life of the equipment.

[0028] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A traction device for processing copper-clad steel wire with a guiding structure, comprising a support base (1), a fixing frame (2) fixedly connected to the right side of the support base (1), a motor (3) mounted on the fixing frame (2), and a traction wheel (4) mounted on the output shaft of the motor (3) via a key connection, characterized in that, The top of the support base (1) has a plurality of mounting slots distributed sequentially along its length. Each mounting slot is fitted with a mounting seat (5). Each mounting seat (5) is detachably fixed to the support base (1) by screws (7). Each mounting seat (5) is rotatably mounted with a guide wheel (6).

2. The copper-clad steel wire processing traction device with a guiding structure according to claim 1, characterized in that, The bottom of the support base (1) is provided with an anti-slip pad (8).

3. The copper-clad steel wire processing traction device with a guiding structure according to claim 2, characterized in that, The motor (3) is provided with a protective shell (9).

4. The copper-clad steel wire processing traction device with a guiding structure according to claim 3, characterized in that, A fixing plate (10) is fixedly connected to the support base (1), and a cover plate (12) is hinged to the fixing plate (10) via a hinge (11).

5. A copper-clad steel wire processing traction device with a guiding structure according to claim 4, characterized in that, A handle (13) is fixedly attached to one end of the shield (12).

6. A copper-clad steel wire processing traction device with a guiding structure according to claim 5, characterized in that, The lower part of the fixed frame (2) is fixedly connected to a placement frame (14), and multiple oil storage bottles (15) are placed inside the placement frame (14). Each oil storage bottle (15) contains an appropriate amount of lubricating oil, and each oil storage bottle (15) has an outlet pipe (16) connected to its opening. A rubber plug (17) is provided on the oil storage bottle (15).

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