A crane for brake disc annealing
Patent Information
- Application Number
- CN202522365496.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]针对现有技术存在的不足,本实用新型提供了一种制动盘退火用起重机,用于解决现有的退火车间转运制动盘的起重机没有专门吊具导致搬运效率低、能耗高的问题
(1)、本实用新型通过托盘码垛多框制动盘,通过专门的吊具利用侧架夹抱,一次性可以搬运一托盘上多框制动盘,搬运效率高,避免起重机频繁低负载和空载运行造成不必要的能源浪费,降低总能耗,解决了现有的退火车间转运制动盘的起重机没有专门吊具导致搬运效率低、能耗高的问题。
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Figure CN224883514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hoisting equipment technology, specifically a crane for brake disc annealing. Background Technology
[0002] During the production of brake discs, annealing improves their mechanical properties. The brake discs are stored in baskets, and during annealing, the baskets are fed into a continuous annealing furnace together. Using a continuous annealing furnace increases production efficiency; therefore, in the annealing workshop, brake discs and baskets need to be constantly moved, for both pre-annealing transfer to the production line and post-annealing transport.
[0003] When transferring brake discs in the decommissioning workshop, the existing cranes do not have special lifting tools, so the brake discs can only be moved one basket at a time, which is relatively slow. Moreover, only one basket of brake discs can be moved at a time, especially for long-distance transport, resulting in low crane efficiency and wasted energy. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a crane for annealing brake discs, which solves the problems of low handling efficiency and high energy consumption caused by the lack of specialized lifting tools in existing annealing workshops for transferring brake discs.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A crane for annealing brake discs includes a crane body and a lifting device. A winding trolley is provided below the horizontal arm of the crane body. The winding trolley is connected to a hook via a steel cable. The lifting device includes a lifting cable suspended on the hook. A lifting frame is fixed at the lower end of the lifting cable. Vertical side frames that are symmetrical on both sides and front and back are movably hinged to both sides of the lifting frame. A longitudinal connecting frame is fixed at the bottom of the side frames on both sides. Multiple support frames inserted into a tray are fixed on the opposite sides of the two connecting frames. Baskets equipped with brake discs are stacked on the tray. Positioning rods inserted into the grid holes of the baskets are fixed on the opposite sides of the side frames on both sides. A rotatable adjusting screw is vertically installed on the top of the hanger. A handwheel is fixed on the adjusting screw, and an adjusting frame is threadedly connected to the adjusting screw. The adjusting frame is movably hinged to the upper end of the side frames on both sides through a movable connecting rod.
[0006] Preferably, there are two suspension cables, and the ends of the two suspension cables are fixed at diagonal positions on the top of the gantry, and the middle parts of the two suspension cables are crossed and suspended on the hook.
[0007] Preferably, the side frame, connecting frame, support frame, and positioning rod are an integral fixed structure.
[0008] Preferably, the distance between the two side frames is equal to twice the lateral length of the basket.
[0009] Preferably, multiple positioning rods are equidistantly arranged on the opposite surfaces of the side frames on both sides in the vertical direction, and each corresponds to a multi-layered basket being stacked.
[0010] Preferably, the adjusting screw is located at the center of the top of the hanger, and the movable connecting rod is symmetrically arranged left and right and front and back.
[0011] Preferably, the movable link is inclined, and the height of the end of the movable link corresponding to the adjusting frame is greater than the height of the end of the corresponding side frame.
[0012] Preferably, the handwheel is located below the adjustment bracket.
[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) This utility model uses a pallet to stack multiple frame brake discs and uses a special lifting tool to clamp the side frame. It can move multiple frame brake discs on a pallet at one time, which is highly efficient. It avoids unnecessary energy waste caused by frequent low-load and no-load operation of the crane, reduces total energy consumption, and solves the problem of low handling efficiency and high energy consumption caused by the lack of special lifting tools for the existing cranes used to transfer brake discs in the return workshop.
[0014] (2) The height of the adjustment frame can be adjusted by handwheel and adjustment screw. When the adjustment frame moves upward, the bottom of the side frame is pulled to swing open to both sides by the movable connecting rod. The support frame and positioning rod are respectively aligned with the pallet and the basket with brake disc stacked on the pallet. Adjusting the adjustment frame to move downward can drive the side frame to clamp the pallet and the basket. The design is specifically for the stacked baskets, which can be positioned to effectively prevent the stacked baskets from tipping over during hoisting and improve hoisting safety. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure at the corresponding position of the lifting device of this utility model; Figure 3 This is a schematic diagram of the structure of the basketball hoop and brake disc of this utility model; Figure 4 This is a front view of the lifting device of this utility model; Figure 5 This is a side view of the lifting device of this utility model; Figure 6 This is a top view of the lifting device of this utility model.
[0016] In the diagram: 1. Cross arm; 2. Rewinding crane; 3. Hook; 4. Lifting cable; 5. Lifting frame; 6. Side frame; 7. Connecting frame; 8. Pallet; 9. Support frame; 10. Brake disc; 11. Basket; 12. Positioning rod; 13. Adjusting screw; 14. Handwheel; 15. Adjusting frame; 16. Movable linkage. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1-6 As shown, this utility model provides a technical solution: a crane for brake disc annealing, including a crane body and a lifting device. A winding trolley 2 is provided below the horizontal arm 1 of the crane body. The winding trolley 2 is connected to a hook 3 via a steel cable. The lifting device includes a lifting cable 4 suspended on the hook 3. A lifting frame 5 is fixed to the lower end of the lifting cable 4. There are two lifting cables 4, and the ends of the two lifting cables 4 are respectively fixed at diagonal positions on the top of the lifting frame 5. The middle parts of the two lifting cables 4 are crossed and suspended on the hook 3. Both sides of the hanger 5 are movably hinged with vertical side frames 6 that are symmetrical in the left and right and front and back. The distance between the two side frames 6 is equal to twice the horizontal length of the basket 11. Multiple positioning rods 12 on the opposite sides of the two side frames 6 are equidistantly arranged in the vertical direction and correspond to the stacked multi-layer baskets 11 respectively. The bottom of the two side frames 6 is fixed with a longitudinal connecting frame 7. Multiple support frames 9 are fixed to the opposite sides of the two connecting frames 7 and inserted into the tray 8. Baskets 11 equipped with brake discs 10 are stacked on the tray 8. Positioning rods 12 inserted into the grid holes of the baskets 11 are fixed to the opposite sides of the side frames 6. The side frames 6, connecting frames 7, support frames 9 and positioning rods 12 are a fixed structure. A rotatable adjusting screw 13 is vertically installed on the top of the hanger 5. The adjusting screw 13 is located in the center of the top of the hanger 5. A handwheel 14 is fixed on the adjusting screw 13, and an adjusting frame 15 is threadedly connected to the adjusting screw 13. The handwheel 14 is located below the adjusting frame 15. The adjusting frame 15 is movably hinged to the upper end of the side frames 6 on both sides through a movable connecting rod 16. The movable connecting rod 16 is symmetrically arranged left and right and front and back. The movable connecting rod 16 is inclined, and the height of the end of the movable connecting rod 16 corresponding to the adjusting frame 15 is greater than the height of the end of the corresponding side frame 6.
[0019] Working principle: The handwheel 14 drives the adjusting screw 13 to rotate, adjusting the height of the adjusting frame 15 upwards. The upward movement of the adjusting frame 15 pulls the side frame 6 around the hinge position via the movable connecting rod 16, causing the bottom of the side frames 6 on both sides to swing open to the sides. The support frame 9 and the positioning rod 12 are aligned with the pallet 8 and the basket 11 with brake disc 10 stacked on the pallet 8, respectively. The handwheel 14 is rotated in the opposite direction, and the adjusting screw 13 rotates in the opposite direction, causing the adjusting frame 15 to move downwards. The movable connecting rod 16 pushes the side frame 6 to clamp the pallet 8 and the basket 11. With the support of the support frame 9 supporting the pallet 8, it can be lifted and transported. This lifting device is designed for stacking baskets 11, and the positioning rod 12 positions them, effectively preventing the stacked baskets 11 from tipping over during the lifting process and improving the lifting safety.
[0020] It should be noted that, in this document, terms such as “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A crane for annealing brake discs, comprising a crane body and a lifting device, wherein a winding trolley (2) is provided below the horizontal arm (1) of the crane body, and the winding trolley (2) is connected to a hook (3) via a steel cable, characterized in that: The lifting device includes a lifting cable (4) suspended on a hook (3), a lifting frame (5) fixed at the lower end of the lifting cable (4), and vertical side frames (6) that are symmetrical on the left and right and front and back on both sides of the lifting frame (5). A longitudinal connecting frame (7) is fixed at the bottom of the side frames (6) on both sides. Multiple support frames (9) inserted into the tray (8) are fixed on the opposite sides of the two connecting frames (7). Baskets (11) equipped with brake discs (10) are stacked on the tray (8). Positioning rods (12) inserted into the grid holes of the baskets (11) are fixed on the opposite sides of the side frames (6). The top of the hanger (5) is vertically mounted with a rotatable adjusting screw (13), a handwheel (14) is fixed on the adjusting screw (13), and an adjusting frame (15) is threadedly connected to the adjusting screw (13). The adjusting frame (15) is movably hinged to the upper end of the side frames (6) on both sides through a movable connecting rod (16).
2. A crane for brake disc annealing according to claim 1, characterized in that: There are two suspension cables (4), and the ends of the two suspension cables (4) are fixed at opposite corners on the top of the hanger (5), and the middle parts of the two suspension cables (4) are crossed and suspended on the hook (3).
3. A crane for brake disc annealing according to claim 1, characterized in that: The side frame (6), connecting frame (7), support frame (9) and positioning rod (12) are an integral fixed structure.
4. A crane for brake disc annealing according to claim 1, characterized in that: The distance between the two side frames (6) is equal to twice the lateral length of the basket (11).
5. A crane for brake disc annealing according to claim 1, characterized in that: The positioning rods (12) on the opposite sides of the side frames (6) are arranged at equal intervals in the vertical direction and correspond to the stacked multi-layer baskets (11).
6. A crane for brake disc annealing according to claim 1, characterized in that: The adjusting screw (13) is located at the center of the top of the hanger (5), and the movable connecting rod (16) is symmetrically arranged left and right and front and back.
7. A crane for brake disc annealing according to claim 1, characterized in that: The movable link (16) is inclined, and the height of the movable link (16) at one end of the adjustment frame (15) is greater than the height of the corresponding side frame (6).
8. A crane for brake disc annealing according to claim 1, characterized in that: The handwheel (14) is located below the adjustment frame (15).