Lifting frame for a lifting vacuum aluminosiliconizing furnace

CN224883603UActive Publication Date: 2026-10-23GUIZHOU JINYUNFENG TECH CO LTD
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Patent Information

Application Number
CN202522547801.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-23
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

[0003]然而,现有的真空铝硅共渗炉检修维护方式存在诸多不便之处,一方面,由于真空铝硅共渗炉体积庞大、重量较重,在对其进行检修维护时,需要将其抬升至合适的高度以便操作人员能够方便地对炉体内部及各个部件进行检查、维修和更换,但传统的抬升方式,如使用吊车等设备,不仅操作过程繁琐,需要专业人员进行操作,而且吊车的起吊过程不够平稳,容易对真空铝硅共渗炉造成晃动和碰撞,从而可能损坏炉体结构或内部精密部件,影响设备的精度和使用寿命,另一方面,一些简易的抬升装置虽然能够实现一定程度的抬升功能,但往往存在同步性差的问题,在抬升过程中,各个支撑点无法保持同步上升,导致真空铝硅共渗炉受力不均匀,产生倾斜或扭曲,这不仅给检修维护工作带来极大的困难,还可能进一步损坏设备,增加维修成本和停机时间,为此本实用新型提出一种升降式真空铝硅共渗炉用抬升架

Benefits of technology

[0016]与现有技术相比,本实用新型的有益效果是:本申请通过设置四托架,当被抬的真空铝硅共渗炉放置在托架的托臂上时,能够精准定位,采用伺服电机作为动力源带动丝杆升降机的丝杆旋转,利用丝杆螺母座带动四托架同步平稳上升,这种设计使得四个托架在抬升过程中能够保持高度一致的上升速度和位置,实现了真空铝硅共渗炉的同步平稳抬升,大大提高了抬升过程的安全性和可靠性,同时,伺服电机具有精确的控制性能,能够根据实际需求精确控制抬升高度,将真空铝硅共渗炉抬升到所需位置,方便操作人员对炉体内部及各个部件进行全面、细致的检修维护作业,提高了检修维护的效率和质量,保障了真空铝硅共渗炉的正常运行和热处理工艺的稳定实施,进而提升了整个生产过程的效益和产品质量。

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Abstract

The utility model discloses a lifting type vacuum aluminum silicon co -dip stove is with lifting frame, including the fixed frame in vacuum aluminum silicon co -dip stove rear top, install the T shape corner ware of fixed frame inboard, install the servo motor of T shape corner ware connection of fixed frame top and output, set up two right angle corner ware of fixed frame left and right sides, set up two screw rod elevators of right angle corner ware front, when the vacuum aluminum silicon co -dip stove of being lifted is placed on the support arm of bracket, can accurate positioning, adopt servo motor as power source and drive the screw rod rotation of screw rod elevator, utilize screw rod nut seat and drive four bracket synchronous stable rising, this design makes four bracket in the lifting process can keep the rising speed and position of consistent height, realized the synchronous stable lifting of vacuum aluminum silicon co -dip stove, greatly improved the security and reliability of lifting process, simultaneously, servo motor has accurate control performance.
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Description

Technical Field

[0001] This utility model belongs to the field of co-infiltration furnace repair and maintenance technology, specifically relating to a lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace. Background Technology

[0002] In the field of metal heat treatment, vacuum aluminosilicate co-infiltration technology is an important surface treatment process that can significantly improve the comprehensive properties of metal materials, such as wear resistance, corrosion resistance, and oxidation resistance. It is widely used in many high-end manufacturing industries such as aerospace, automobile manufacturing, and mechanical engineering. As the core equipment for implementing this process, the stability and reliability of the vacuum aluminosilicate co-infiltration furnace are directly related to the quality and effect of heat treatment. During the use of the vacuum aluminosilicate co-infiltration furnace, regular inspection and maintenance are the key links to ensure its normal operation, extend its service life, and guarantee the quality of treatment.

[0003] However, existing maintenance methods for vacuum aluminosilicate co-infiltration furnaces have many inconveniences. On the one hand, due to the large size and heavy weight of the furnace, maintenance requires lifting it to a suitable height so that operators can easily inspect, repair, and replace the furnace interior and its components. However, traditional lifting methods, such as using cranes, are not only cumbersome and require professional personnel, but the lifting process is also unstable, easily causing shaking and collisions to the furnace, which may damage the furnace structure or internal precision components, affecting the equipment's accuracy and service life. On the other hand, while some simple lifting devices can achieve a certain degree of lifting, they often suffer from poor synchronization. During the lifting process, the various support points cannot rise synchronously, resulting in uneven stress on the furnace, causing tilting or twisting. This not only brings great difficulties to maintenance work but may also further damage the equipment, increasing maintenance costs and downtime. Therefore, this utility model proposes a lifting frame for a lifting vacuum aluminosilicate co-infiltration furnace. Utility Model Content

[0004] The purpose of this invention is to provide a lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace, comprising...

[0006] The fixed frame is located at the top rear of the vacuum aluminum-silicon co-infiltration furnace; the T-shaped corner device is installed inside the fixed frame; the servo motor is installed on the top of the fixed frame and its output end is connected to the T-shaped corner device; two right-angle corner devices are set on the left and right sides of the fixed frame; and two screw jacks are set in front of the right-angle corner devices.

[0007] A connecting shaft 1 is connected between the right-angle turner and the T-shaped turner, as well as between the right-angle turner and the screw jack; a connecting shaft 2 is connected between two adjacent screw jacks.

[0008] A bracket is movably installed on the supporting screw at the bottom of the screw jack, and a nut seat that is threadedly connected to the supporting screw is fixed on the inner side of the bracket. A support arm that lifts the bottom of the vacuum aluminum-silicon co-infiltration furnace is rotatably installed on the top front end of the bracket.

[0009] Preferably, both the fixing frame and the right-angle corner bracket are fixed to the external base by multiple bolts.

[0010] Preferably, each of the screw jacks has a fixed base at its bottom, and the fixed base is also fixed to the external base by bolts. The fixed base, the right-angle turner and the fixed frame are fixed on the same horizontal plane.

[0011] Preferably, a bearing-supported base is provided directly below the screw jack for supporting the bottom end of the supporting screw, and the bearing-supported base is fixed to the ground.

[0012] Preferably, a connecting rod connects two adjacent brackets.

[0013] Preferably, the front end of the support arm has an L-shaped positioning notch corresponding to the bottom edge of the vacuum aluminum-silicon co-infiltration furnace.

[0014] Preferably, the top surface of the support arm is also equipped with an anti-slip pad, and the anti-slip pad is in pressure contact with the vacuum aluminum-silicon co-infiltration furnace.

[0015] Preferably, the bottom surface of the anti-slip pad is provided with multiple integrated T-shaped rubber clips, and the top surface of the support arm is provided with a clip hole for the T-shaped rubber clips to pass through, with the bottom end of the T-shaped rubber clip passing through the clip hole to the bottom of the support arm.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up four supports, the vacuum aluminosilicate co-infiltration furnace can be accurately positioned when placed on the support arms of the supports. A servo motor is used as the power source to drive the screw of the screw jack to rotate, and the screw nut seat drives the four supports to rise synchronously and smoothly. This design ensures that the four supports maintain a consistent rising speed and position during the lifting process, achieving synchronous and stable lifting of the vacuum aluminosilicate co-infiltration furnace, greatly improving the safety and reliability of the lifting process. Simultaneously, the servo motor has precise control performance, enabling precise control of the lifting height according to actual needs, raising the vacuum aluminosilicate co-infiltration furnace to the required position. This facilitates comprehensive and meticulous inspection and maintenance of the furnace interior and various components by operators, improving the efficiency and quality of inspection and maintenance, ensuring the normal operation of the vacuum aluminosilicate co-infiltration furnace and the stable implementation of the heat treatment process, thereby improving the efficiency and product quality of the entire production process. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a bottom view of the connection between the support arm and the vacuum aluminum-silicon co-infiltration furnace of this utility model;

[0019] Figure 3 This is a partial enlarged view of the support arm of this utility model;

[0020] Figure 4 This is a cross-sectional view of the connection between the anti-slip mat and the support arm of this utility model;

[0021] In the diagram: 1. Fixed frame; 2. Servo motor; 3. T-shaped corner bracket; 4. Connecting shaft one; 5. Right-angle corner bracket; 6. Screw jack; 61. Support screw; 62. Support seat with bearing; 63. Connecting shaft two; 64. Fixed seat; 7. Bracket; 71. Connecting rod; 8. Support arm; 81. L-shaped positioning notch; 82. Anti-slip pad; 821. T-shaped rubber clamp; 83. Clamping hole; 9. Vacuum aluminum-silicon co-infiltration furnace. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figures 1 to 3This is the first embodiment of the present invention, which provides the following technical solution: a lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace, comprising...

[0025] The fixed frame 1 is located at the top rear of the vacuum aluminum-silicon co-infiltration furnace 9; the T-shaped corner device 3 is installed inside the fixed frame 1; the servo motor 2 is installed on the top of the fixed frame 1 and its output end is connected to the T-shaped corner device 3; the two right-angle corner devices 5 are set on the left and right sides of the fixed frame 1; and the two screw jacks 6 are set in front of the right-angle corner devices 5.

[0026] A connecting shaft 4 is connected between the right-angle corner 5 and the T-shaped corner 3, as well as between the right-angle corner 5 and the screw jack 6, to realize the power transmission between the T-shaped corner 3, the right-angle corner 5 and the screw jack 6. A connecting shaft 63 is connected between two adjacent screw jacks 6 to realize the power transmission between the two screw jacks 6 on the same side.

[0027] A bracket 7 is movably mounted on the support screw 61 at the bottom of the screw jack 6, and a nut seat that is threadedly connected to the support screw 61 is fixed on the inner side of the bracket 7. A support arm 8 that lifts the bottom of the vacuum aluminum-silicon co-infiltration furnace 9 is rotatably mounted on the top front end of the bracket 7.

[0028] In this embodiment, preferably, the fixed frame 1 and the right-angle turner 5 are both fixed to the external base by multiple bolts. Each screw jack 6 has a fixed seat 64 at its bottom, and the fixed seat 64 is also fixed to the external base by bolts. The fixed seat 64, the right-angle turner 5 and the fixed frame 1 are fixed on the same horizontal plane, so that the fixed frame 1, the right-angle turner 5 and the screw jack 6 of the lifting frame are stably fixed and supported.

[0029] In this embodiment, preferably, a bearing-supported seat 62 is provided directly below the screw jack 6 to support the bottom end of the supporting screw 61, and the bearing-supported seat 62 is fixed to the ground, which can effectively support the supporting screw 61, so that the supporting screw 61 can rotate smoothly when the screw jack 6 is running.

[0030] In this embodiment, preferably, a connecting rod 71 is connected between two adjacent brackets 7 to further ensure the synchronous stability of the two brackets 7 when they are raised and lowered.

[0031] In this embodiment, preferably, the front end of the support arm 8 is provided with an L-shaped positioning notch 81 corresponding to the bottom edge of the vacuum aluminum-silicon co-infiltration furnace 9, so that the front end of the support arm 8 can be adapted to the bottom edge of the vacuum aluminum-silicon co-infiltration furnace 9, ensuring positioning accuracy.

[0032] In summary, when the vacuum aluminosilicate co-infiltration furnace 9 is placed inside the lifting frame during actual use, the support arms 8 at the front ends of the four brackets 7 can be rotated to the bottom of the vacuum aluminosilicate co-infiltration furnace 9, so that the L-shaped positioning notch 81 at the front end of the support arm 8 matches the bottom edge of the vacuum aluminosilicate co-infiltration furnace 9. Thus, the vacuum aluminosilicate co-infiltration furnace 9 is stably supported and positioned by the four brackets 7 and the support arms 8. Then, by starting the servo motor 2, the servo motor 2 transmits power to the four screw jacks 6 through the T-shaped corner jack 3, connecting shaft 4, and right-angle corner jack 5, so that the four supporting screws 61 at the bottom of the four screw jacks 6 rotate synchronously. Thus, under the action of the nut seat inside the bracket 7, the four brackets 7 and the support arms 8 are driven to rise synchronously and smoothly, thereby achieving stable lifting of the vacuum aluminosilicate co-infiltration furnace 9.

[0033] It is worth noting that the servo motor 2, T-shaped angler 3, right-angle angler 5, and screw jack 6 in this embodiment are all mature products that can be directly purchased on the market (e.g., the servo motor 2 can be a Siemens 1FT6 series servo motor; the T-shaped angler 3 can be an HD17 T-type spiral bevel gear bevel gear 90-degree angler; the right-angle angler 5 can be an ARA0 series right-angle gearbox speed increaser steering gear; and the screw jack 6 can be an M series high-precision screw jack (e.g., M1605, M2510, etc.)). The structures of these devices are all existing technologies, and mature products can be directly purchased and put into use. Therefore, their structural principles will not be elaborated here.

[0034] Example 2

[0035] Please see Figures 1 to 4 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but the difference is that the top surface of the support arm 8 is also equipped with an anti-slip pad 82, and the anti-slip pad 82 is in contact with the vacuum aluminum-silicon co-infiltration furnace 9 by compression, which can further improve the stability of the support arm 8 when supporting the vacuum aluminum-silicon co-infiltration furnace 9. The multiple anti-slip grooves on the top of the anti-slip pad 82 can play an effective anti-slip role.

[0036] In this embodiment, preferably, the bottom surface of the anti-slip pad 82 is provided with a plurality of integrated T-shaped rubber clips 821, both of which are made of rubber material and will undergo elastic deformation when squeezed. The top surface of the support arm 8 is provided with a clip hole 83 for the T-shaped rubber clips 821 to pass through. The bottom end of the T-shaped rubber clip 821 passes through the clip hole 83 to the bottom of the support arm 8, so that the anti-slip pad 82 can be stably installed on the top surface of the support arm 8.

[0037] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace, characterized in that: include A fixed frame (1) located at the top rear of the vacuum aluminum-silicon co-infiltration furnace (9), a T-shaped corner device (3) installed inside the fixed frame (1), a servo motor (2) installed at the top of the fixed frame (1) and whose output end is connected to the T-shaped corner device (3), two right-angle corner devices (5) set on the left and right sides of the fixed frame (1), and two screw jacks (6) set in front of the right-angle corner devices (5). A connecting shaft 1 (4) is connected between the right-angle turner (5) and the T-shaped turner (3) as well as between the right-angle turner (5) and the screw jack (6). A connecting shaft 2 (63) is connected between two adjacent screw jacks (6). A bracket (7) is movably installed on the support screw (61) at the bottom of the screw jack (6), and a nut seat that is threadedly connected to the support screw (61) is fixed on the inner side of the bracket (7). A support arm (8) that lifts the bottom of the vacuum aluminum-silicon co-infiltration furnace (9) is rotatably installed on the top front end of the bracket (7).

2. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 1, characterized in that: Both the fixing frame (1) and the right-angle corner bracket (5) are fixed to the external base by multiple bolts.

3. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 2, characterized in that: Each of the screw jacks (6) has a fixed base (64) at its bottom, and the fixed base (64) is also fixed to the external base by bolts. The fixed base (64), the right angle turner (5) and the fixed frame (1) are fixed on the same horizontal plane.

4. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 3, characterized in that: The screw jack (6) is provided with a bearing support seat (62) directly below it for supporting the bottom end of the supporting screw (61), and the bearing support seat (62) is fixed to the ground.

5. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 1, characterized in that: A connecting rod (71) connects two adjacent brackets (7).

6. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 1, characterized in that: The front end of the support arm (8) is provided with an L-shaped positioning notch (81) corresponding to the bottom edge of the vacuum aluminum-silicon co-infiltration furnace (9).

7. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 6, characterized in that: The top surface of the support arm (8) is also equipped with an anti-slip pad (82), and the anti-slip pad (82) is in contact with the vacuum aluminum-silicon co-infiltration furnace (9).

8. The lifting frame for a lifting vacuum aluminum-silicon co-infiltration furnace according to claim 7, characterized in that: The bottom surface of the anti-slip pad (82) is provided with multiple integrated T-shaped rubber clips (821), and the top surface of the support arm (8) is provided with a card hole (83) for the T-shaped rubber clips (821) to pass through. The bottom end of the T-shaped rubber clips (821) passes through the card hole (83) to the bottom of the support arm (8).