Multi-flavor layered ice cream filling machine
Patent Information
- Application Number
- CN202522325548.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-11-03
AI Technical Summary
部分灌装设备还支持灌装容器尺寸的调整，从而可以生产不同分量的产品，但由于现有的灌装设备的多个灌装头结构固定，在应对灌装容器调整时，需要对灌装头进行拆装，而对灌装头进行更换时，又需要进行后期的校准，使得更换过程和校准过程周期延长，另外，部分可实现灌装头适应调节的设备，其可调节灌装头的调节都是单独调节的，在调节时，无法保证两个可调节灌装头的调节同步性，也会增加后期校准的工作量
在本实用新型中，在控制阀底部设置灌装模块，且灌装模块由内部分隔成多个腔体的分流仓组成，分流仓底部设置一个固定灌装头与两个活动灌装头，从而配合套杆、伸缩杆、第一连接块以及支架、调节螺栓能够同步调节两个活动灌装头的灌装角度，从而使得两个活动灌装头的灌装方向能够根据灌装容器的尺寸进行同步调节，无需拆装灌装模块并降低了校准难度。
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Figure CN224883674U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling equipment technology, and in particular to a multi-flavor layered filling machine for ice cream. Background Technology
[0002] Ice cream filling machines are automated equipment for producing ice cream. They are mainly used to accurately inject ice cream ingredients into molds or storage containers to complete the filling process before molding. In addition, some equipment can inject different flavor ingredients at the same time in a single filling process through a multi-channel feeding system, so that the finished product can present a variety of textures such as layered, mixed or sandwiched. Some filling equipment also supports the adjustment of filling container size, thus enabling the production of products with different quantities. However, since the multiple filling heads of existing filling equipment have fixed structures, it is necessary to disassemble and reassemble the filling head when adjusting the filling container. When replacing the filling head, subsequent calibration is required, which prolongs the replacement and calibration process. In addition, some equipment that can adapt the filling head adjustment has individual adjustment of the adjustable filling head. During adjustment, it is impossible to guarantee the synchronization of the adjustment of the two adjustable filling heads, which also increases the workload of subsequent calibration. Utility Model Content
[0003] The purpose of this invention is to provide a multi-flavor layered filling machine for ice cream, which can effectively solve the problems in the background technology.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A multi-flavor layered ice cream filling machine includes a filling conveyor. An ice cream cup feeding mechanism and an ice cream cup lid feeding mechanism are fixedly installed on the filling conveyor. The ice cream cup feeding mechanism and the ice cream cup lid feeding mechanism are electrically connected to a main controller inside the filling conveyor via cables. A filling platform is fixedly installed on the filling conveyor between the ice cream cup feeding mechanism and the ice cream cup lid feeding mechanism. Multiple powder pipes are fixedly installed on the filling platform. The input end of each powder pipe is connected to an external feeding device via a pipe, and a control valve is fixedly installed at the output end of each powder pipe. The control valve is connected via… The cable is electrically connected to the main controller inside the filling conveyor. A filling module is fixedly installed at the bottom of the control valve. The filling module includes a diversion compartment. A fixed filling head is fixedly installed at the middle of the bottom of the diversion compartment. A base is also fixedly installed on each of the diversion compartments located on both sides of the fixed filling head. A movable filling head is rotatably installed inside the base. A bracket is fixedly installed on the outside of the fixed filling head. A sleeve rod is fixedly installed on the outside of the movable filling head. A telescopic rod is movably installed inside the sleeve rod. A first connecting block is movably connected between the two telescopic rods. The first connecting block is also inserted into the bracket.
[0005] As a further preferred embodiment of this utility model, a feeding conveyor is provided on one side of the filling conveyor. The feeding conveyor is electrically connected to the main controller inside the filling conveyor via a cable. After the ice cream that has been filled is capped by the capping device near the filling platform, it is transported by the filling conveyor to the feeding conveyor to enter the subsequent process.
[0006] As a further preferred embodiment of this utility model, a plurality of connecting pipes are fixedly installed on the top of the diversion chamber, and the connecting pipes are fixedly installed on the bottom of the control valve by fasteners. The diversion chamber is provided with a plurality of cavities and each is connected to a corresponding connecting pipe.
[0007] As a further preferred embodiment of this utility model, the upper half of the movable filling head has a spherical structure, and two fixed shafts are fixedly installed on the outer side of the movable filling head. The movable filling head is rotatably installed in the corresponding base through the fixed shafts. After the movable filling head is rotatably installed in the base, the filling angle of the two movable filling heads can be adjusted according to the size of the packaging container, so that when filling small packaging containers, the output positions of the sleeve and the movable filling head are close to the middle of the packaging container.
[0008] As a further preferred embodiment of this utility model, multiple guide grooves are provided on both sides of the bracket, and an adjusting bolt is rotatably installed inside the bracket. A limiting rod is fixedly installed on the top of the adjusting bolt, and the top of the limiting rod passes through the top of the bracket and is secured with a retaining spring. The adjusting bolt moves axially inside the bracket through the limiting rod, which can provide a power source for the vertical movement of the first connecting block.
[0009] As a further preferred embodiment of this utility model, a second connecting block is fixedly installed at one end of the sleeve rod, the second connecting block is fixedly connected to the corresponding fixed shaft, and a third connecting block is fixedly installed at one end of the telescopic rod.
[0010] As a further preferred embodiment of this utility model, both ends of the first connecting block are provided with connecting grooves, and pins are inserted and installed in the connecting grooves. Snap rings are respectively fitted at both ends of the pins near the first connecting block. The third connecting block is rotatably mounted on the corresponding pin. The middle position of the first connecting block is threadedly connected to an adjusting bolt. Both ends of the pins are slidably connected in corresponding guide grooves. The first connecting block is vertically adjusted within the bracket, thereby changing the height of the first connecting block to adjust the angle of the telescopic rod in conjunction with the telescopic rod. Furthermore, the angle between the two movable filling heads and the fixed filling head is simultaneously adjusted by the two telescopic rods.
[0011] Compared with the prior art, the present invention has the following beneficial effects: In this invention, a filling module is provided at the bottom of the control valve. The filling module consists of a flow distribution chamber divided into multiple cavities. A fixed filling head and two movable filling heads are provided at the bottom of the flow distribution chamber. In conjunction with the sleeve rod, telescopic rod, first connecting block, bracket, and adjusting bolt, the filling angle of the two movable filling heads can be adjusted synchronously. This allows the filling direction of the two movable filling heads to be adjusted synchronously according to the size of the filling container, eliminating the need to disassemble the filling module and reducing the difficulty of calibration. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the filling module structure of this utility model; Figure 3 This is a cross-sectional view of the filling module of this utility model; Figure 4 for Figure 2 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the connection structure between the sleeve rod, the telescopic rod, and the first connecting block of the utility model.
[0013] In the diagram: 1. Filling conveyor; 2. Ice cream cup feeding mechanism; 3. Ice cream cup lid feeding mechanism; 4. Filling platform; 5. Powder pipe; 6. Control valve; 7. Filling module; 8. Diverter; 9. Fixed filling head; 10. Base; 11. Movable filling head; 12. Bracket; 13. Sleeve rod; 14. Telescopic rod; 15. First connecting block; 16. Feeding conveyor; 17. Connecting pipe; 18. Fixed shaft; 19. Guide groove; 20. Adjusting bolt; 21. Limiting rod; 22. Second connecting block; 23. Third connecting block; 24. Connecting groove; 25. Pin. Detailed Implementation
[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0015] like Figures 1-5As shown, this utility model provides a multi-flavor layered ice cream filling machine, including a filling conveyor 1. An ice cream cup feeding mechanism 2 and an ice cream cup lid feeding mechanism 3 are fixedly installed on the filling conveyor 1. The ice cream cup feeding mechanism 2 and the ice cream cup lid feeding mechanism 3 are electrically connected to the main controller inside the filling conveyor 1 via cables. A filling platform 4 is fixedly installed on the filling conveyor 1 between the ice cream cup feeding mechanism 2 and the ice cream cup lid feeding mechanism 3. Multiple powder pipes 5 are fixedly installed on the filling platform 4. The input end of each powder pipe 5 is connected to an external feeding device via a pipe, and a control valve 6 is fixedly installed at the output end of each powder pipe 5. The control valve 6 is connected to... The cable is electrically connected to the main controller inside the filling conveyor 1. A filling module 7 is fixedly installed at the bottom of the control valve 6. The filling module 7 includes a diversion chamber 8. A fixed filling head 9 is fixedly installed at the middle position of the bottom of the diversion chamber 8. A base 10 is also fixedly installed on both sides of the diversion chamber 8. A movable filling head 11 is rotatably installed inside the base 10. A bracket 12 is fixedly installed on the outside of the fixed filling head 9. A sleeve rod 13 is fixedly installed on the outside of the movable filling head 11. A telescopic rod 14 is movably installed inside the sleeve rod 13. A first connecting block 15 is movably connected between the two telescopic rods 14. The first connecting block 15 is also inserted inside the bracket 12.
[0016] like Figure 1 As shown, a feeding conveyor 16 is provided on one side of the filling conveyor 1. The feeding conveyor 16 is electrically connected to the main controller inside the filling conveyor 1 via a cable. After the ice cream that has been filled is capped by the capping device near the filling table 4, it is conveyed by the filling conveyor 1 to the feeding conveyor 16 and enters the subsequent process. Multiple connecting pipes 17 are fixedly installed on the top of the diversion chamber 8. The connecting pipes 17 are fixedly installed at the bottom of the control valve 6 by fasteners. Multiple cavities are provided inside the diversion chamber 8 and are respectively connected to the corresponding connecting pipes 17. The upper part of the movable filling head 11 has a spherical structure. Two fixed shafts 18 are fixedly installed on the outside of the movable filling head 11. The movable filling head 11 is rotatably installed in the corresponding base 10 through the fixed shafts 18. After the movable filling head 11 is rotatably installed in the base 10, the filling angle of the two movable filling heads 11 can be adjusted according to the size of the packaging container. This allows the output positions of the sleeve 13 and the movable filling head 11 to be close to the middle of the packaging container when filling smaller packaging containers.
[0017] like Figures 2-5As shown, multiple guide grooves 19 are provided on both sides of the bracket 12. An adjusting bolt 20 is rotatably installed inside the bracket 12. A limiting rod 21 is fixedly installed on the top of the adjusting bolt 20. The top of the limiting rod 21 passes through the top of the bracket 12 and is secured with a retaining spring. The adjusting bolt 20 moves axially within the bracket 12 through the limiting rod 21, providing a power source for the vertical movement of the first connecting block 15. A second connecting block 22 is fixedly installed at one end of the sleeve rod 13. The second connecting block 22 is fixedly connected to the corresponding fixed shaft 18. A third connecting block 23 is fixedly installed at one end of the telescopic rod 14. Both ends of the first connecting block 15 have connecting... A pin 25 is inserted into the groove 24, and a retaining ring is attached to both ends of the pin 25 near the first connecting block 15. The third connecting block 23 is rotatably mounted on the corresponding pin 25. The middle part of the first connecting block 15 is threadedly connected to the adjusting bolt 20. Both ends of the pin 25 are slidably connected in the corresponding guide groove 19. The first connecting block 15 is vertically adjusted in the bracket 12, thereby changing the height of the first connecting block 15 and adjusting the angle of the sleeve rod 13 in conjunction with the telescopic rod 14. Then, the angle of the two movable filling heads 11 relative to the fixed filling head 9 is adjusted synchronously by the two sleeve rods 13.
[0018] It should be noted that, in the case of a multi-flavor layered ice cream filling machine, the ice cream cup feeding mechanism 2 first places the empty cup precisely on the filling conveyor 1. Then, the empty cup is sent to the bottom of the filling platform 4. The external feeding equipment delivers different flavor raw materials to the control valve 6 through multiple powder pipes 5. After being regulated by the control valve 6, the raw materials enter the corresponding cavity of the diversion chamber 8 through the connecting pipe 17. The fixed filling head 9 at the bottom of the diversion chamber 8 and the movable filling heads 11 on both sides are responsible for discharging the material, thereby realizing the filling operation. After filling, the ice cream cup is sent to the ice cream cup cap feeding mechanism 3 for capping, and finally sent to the feeding conveyor 16 via the filling conveyor 1 to enter the next stage. When adjusting the movable filling head 11, first determine the size of the filling container. Then, rotate the adjusting bolt 20 with a tool, while the limiting rod 21 ensures its axial rotation and rotates within the first connecting block 15. As a result, the first connecting block 15 moves up or down within the bracket 12. The pins 25 in the connecting grooves 24 at both ends slide along the guide grooves 19, thereby driving the telescopic rods 14 on both sides to extend and retract within the sleeve rod 13. The sleeve rod 13 is connected to the fixed shaft 18 of the movable filling head 11 through the second connecting block 22. The extension and retraction of the telescopic rod 14 will pull the sleeve rod 13 to rotate, thereby driving the movable filling head 11 to rotate within the base 10 with the fixed shaft 18 as the fulcrum, realizing angle adjustment and ensuring synchronous adjustment. After adjustment, the angle of the movable filling head 11 is adapted to the container size, and calibration can be completed without disassembly, reducing operation steps.
[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-flavor layered filling machine for ice cream, characterized in that: The system includes a filling conveyor (1), on which an ice cream cup feeding mechanism (2) and an ice cream cup lid feeding mechanism (3) are fixedly installed. The ice cream cup feeding mechanism (2) and the ice cream cup lid feeding mechanism (3) are electrically connected to the main controller inside the filling conveyor (1) via cables. A filling platform (4) is fixedly installed on the filling conveyor (1) located between the ice cream cup feeding mechanism (2) and the ice cream cup lid feeding mechanism (3). Multiple powder pipes (5) are fixedly installed on the filling platform (4). The input end of the powder pipes (5) is connected to an external feeding device via a pipe. A control valve (6) is fixedly installed at the output end of the powder pipes (5). The control valve (6) is electrically connected to the main controller inside the filling conveyor (1) via cables. The control valve (6) is fixedly installed with a filling module (7) at the bottom. The filling module (7) includes a diversion chamber (8). A fixed filling head (9) is fixedly installed at the middle position of the bottom of the diversion chamber (8). The diversion chambers (8) located on both sides of the fixed filling head (9) are also fixedly installed with bases (10). A movable filling head (11) is rotatably installed in the base (10). A bracket (12) is fixedly installed on the outside of the fixed filling head (9). A sleeve rod (13) is fixedly installed on the outside of the movable filling head (11). A telescopic rod (14) is movably installed in the sleeve rod (13). A first connecting block (15) is movably connected between the two telescopic rods (14). The first connecting block (15) is also inserted in the bracket (12).
2. The multi-flavor layered filling machine for ice cream according to claim 1, characterized in that: A feeding conveyor (16) is provided on one side of the filling conveyor (1), and the feeding conveyor (16) is electrically connected to the main controller inside the filling conveyor (1) via a cable.
3. The multi-flavor layered filling machine for ice cream according to claim 1, characterized in that: Multiple connecting pipes (17) are fixedly installed on the top of the diversion chamber (8). The connecting pipes (17) are fixedly installed on the bottom of the control valve (6) by fasteners. Multiple cavities are provided in the diversion chamber (8) and are respectively connected to the corresponding connecting pipes (17).
4. The multi-flavor layered filling machine for ice cream according to claim 1, characterized in that: The upper part of the movable filling head (11) has a spherical structure. Two fixed shafts (18) are fixedly installed on the outside of the movable filling head (11). The movable filling head (11) is rotatably installed in the corresponding base (10) through the fixed shafts (18).
5. The multi-flavor layered filling machine for ice cream according to claim 4, characterized in that: Multiple guide grooves (19) are provided on both sides of the bracket (12). An adjusting bolt (20) is rotatably installed inside the bracket (12). A limiting light rod (21) is fixedly installed on the top of the adjusting bolt (20). The top of the limiting light rod (21) passes through the top of the bracket (12) and is clamped with a snap ring.
6. The multi-flavor layered filling machine for ice cream according to claim 5, characterized in that: A second connecting block (22) is fixedly installed at one end of the sleeve rod (13), and the second connecting block (22) is fixedly connected to the corresponding fixed shaft (18). A third connecting block (23) is fixedly installed at one end of the telescopic rod (14).
7. The multi-flavor layered filling machine for ice cream according to claim 6, characterized in that: The first connecting block (15) has connecting grooves (24) at both ends. A pin (25) is inserted in the connecting groove (24). A retaining ring is attached to both ends of the pin (25) near the first connecting block (15). The third connecting block (23) is rotatably mounted on the corresponding pin (25). The middle part of the first connecting block (15) is threadedly connected to the adjusting bolt (20). Both ends of the pin (25) are slidably connected in the corresponding guide groove (19).