A metal cleaner metering packaging device

Abstract

The utility model discloses a kind of metal cleaning agent's metering packaging device, including packaging machine table, the packaging machine table inside is provided with conveyor belt and conveyor belt upper end is provided with multiple empty bottles, the packaging machine table upper end is fixedly provided with control structure, the control structure includes mixing tank, the mixing tank upper end is provided with driving motor and driving motor output end is fixedly connected with worm, the worm outer wall is engaged with worm gear, the worm gear middle part is fixedly installed with stirring rod and stirring rod outer wall is fixedly installed with three groups of stirring frame, the stirring rod bottom is fixedly installed with spiral feed vane, the mixing tank lower end is fixedly installed with conveying pipe and conveying pipe below is fixedly connected with guide cylinder, the guide cylinder one end is fixedly provided with discharge pipe, the conveyor belt upper end both sides are provided with positioning structure, the mixing tank upper end is fixedly provided with feed inlet, can be realized to cleaning agent fully even scattering simultaneously to its quantitative control conveying.

Description

Technical Field

[0001] This utility model relates to the technical field of metal cleaning agent packaging equipment, and in particular to a metering and packaging device for metal cleaning agents. Background Technology

[0002] In the maintenance and repair of machining, machinery, automobiles, and other equipment, diesel, kerosene, or gasoline are often used as cleaning fluids to clean parts. This not only wastes energy but also poses potential safety hazards; a slight oversight could lead to a fire. In recent years, a new type of metal cleaning agent has gradually gained widespread use. It can effectively replace diesel, kerosene, and gasoline for cleaning parts, and it is inexpensive, safe to use, and well-suited for mechanized cleaning operations. It can clean metal without leaving rust spots; this is what is known as a metal cleaning agent. During the production process, metal cleaning agents require metering and packaging equipment for filling.

[0003] Metal cleaning agents are key auxiliary materials used for cleaning metal surfaces in industrial production. The packaging process directly affects the product's storage stability and ease of use. Currently, most metal cleaning agent packaging on the market uses semi-automatic or manual assisted packaging methods, which have the following technical defects: existing devices mostly rely on manual control of the filling volume, which easily leads to overfilling or underfilling, resulting in single-bottle weight deviations that do not meet the precision standards of industrial product packaging and reduce the packaging efficiency of metal cleaning agents. To address these issues, a metering and packaging device for metal cleaning agents is proposed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a metering and packaging device for metal cleaning agents to solve the problems mentioned in the background art.

[0005] To solve the above problems, the following technical solution is provided: a metering and packaging device for a metal cleaning agent, including a packaging machine. The packaging machine has a conveyor belt inside, with multiple empty bottles mounted on the upper end of the conveyor belt. A control structure is fixedly mounted on the upper end of the packaging machine. The control structure includes a mixing tank. A drive motor is mounted on the upper end of the mixing tank, and a worm gear is fixedly connected to the output end of the drive motor. A worm wheel is meshed with the outer wall of the worm gear. A stirring rod is fixedly installed in the middle of the worm wheel, and three sets of stirring frames are fixedly installed on the outer wall of the stirring rod. A spiral conveying blade is fixedly installed at the bottom of the stirring rod. A conveying pipe is fixedly installed at the lower end of the mixing tank, and a guide cylinder is fixedly connected below the conveying pipe. A discharge pipe is fixedly mounted at one end of the guide cylinder. Positioning structures are provided on both sides of the upper end of the conveyor belt.

[0006] As a preferred embodiment of the above technical solution, a feed inlet is fixedly provided at the upper end of the mixing tank, a limit box is fixedly provided at the upper end of the mixing tank, the worm and the worm wheel are rotatably installed inside the limit box, and a PLC control box is fixedly provided at the front side of the mixing tank.

[0007] As a preferred embodiment of the above technical solution, a spiral stirring blade is fixedly installed on the outer wall of the stirring rod. The spiral stirring blade is adapted to the position of the three sets of stirring frames. The three sets of stirring frames are rotatably installed inside the mixing tank on their outer sides. The spiral conveying blade is rotatably installed on the discharge pipe at the lower end of the mixing tank.

[0008] As a preferred embodiment of the above technical solution, conveying blades are rotatably installed inside both the conveying pipe and the guide pipe, and one end of each of the two conveying blades is connected to the transmission structure. A position sensor is fixedly installed on the outer wall of the packaging machine.

[0009] As a preferred embodiment of the above technical solution, the positioning structure includes positioning frames fixedly installed on both sides of the upper end of the conveyor belt. Positioning cylinders are fixedly installed on the outer walls of both positioning frames, and positioning clamps are fixedly installed on one end of each positioning cylinder. The positioning clamps are adapted to the size of the empty bottle.

[0010] As a preferred embodiment of the above technical solution, the outer wall of the positioning clamp is fixedly installed with an anti-slip pad, and the two positioning frames are symmetrically slidably connected with guide rods on both sides of the positioning cylinder, with one end of the guide rods fixedly installed on the outer side of the positioning clamp.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model device is equipped with a control structure. The drive motor drives the worm gear to rotate, which in turn drives the worm wheel to rotate, causing the three sets of stirring frames on the stirring rod to rotate and stir the cleaning agent. At the same time, the stirring rod drives the spiral stirring blades to rotate and fully mix the cleaning agent. Simultaneously, the stirring rod drives the spiral conveying blades to rotate, thereby quantitatively conveying the dispersed cleaning agent into the conveying pipe. Then, the transmission structure drives the two conveying blades to rotate, which is conducive to fully and evenly dispersing the cleaning agent while quantitatively controlling its delivery. This avoids problems such as adding too much or too little manually, thus improving the packaging accuracy of metal cleaning agents.

[0013] 2. The device of this utility model is equipped with a positioning structure. By driving the positioning cylinders on the two positioning frames to move the positioning clamps, the two positioning clamps are assisted by the sliding cooperation of the two sets of guide slides, which helps to clamp and position the empty bottle, facilitates precise docking with the discharge pipe, improves the packaging stability of the cleaning agent, and avoids problems such as cleaning agent spillage due to position displacement and difficulty in cleaning.

[0014] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of a metering and packaging device for a metal cleaning agent according to the present invention.

[0017] Figure 2 This is a partial cross-sectional view of a metering and packaging device for a metal cleaning agent according to the present invention.

[0018] Figure 3 for Figure 2 A partial enlarged diagram of the split structure;

[0019] Figure 4 for Figure 1 Schematic diagram of the side structure;

[0020] Figure 5 for Figure 4 A magnified schematic diagram of the local structure.

[0021] In the diagram: 1. Packaging machine; 2. Control structure; 21. Mixing tank; 22. Limit box; 23. Drive motor; 24. Worm gear; 25. Worm wheel; 26. Mixing frame; 27. Spiral mixing blade; 28. Mixing rod; 29. ​​Spiral conveying blade; 3. Feed inlet; 4. Transmission structure; 5. Conveying pipe; 51. Conveying blade; 6. Discharge pipe; 7. Conveying belt; 8. Empty bottle; 9. Positioning structure; 91. Positioning frame; 92. Positioning cylinder; 93. Guide slide bar; 94. Positioning clamp; 95. Anti-slip mat; 10. Position sensor. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 5As shown in the figure, this embodiment provides a metering and packaging device for a metal cleaning agent, including a packaging machine 1. The packaging machine 1 is equipped with a conveyor belt 7, and multiple empty bottles 8 are arranged on the upper end of the conveyor belt 7. A control structure 2 is fixedly arranged on the upper end of the packaging machine 1. The control structure 2 includes a mixing tank 21. A drive motor 23 is arranged on the upper end of the mixing tank 21, and a worm gear 24 is fixedly connected to the output end of the drive motor 23. A worm wheel 25 is meshed with the outer wall of the worm gear 24. A stirring rod 28 is fixedly installed in the middle of the worm wheel 25, and three sets of stirring frames 26 are fixedly installed on the outer wall of the stirring rod 28. A spiral conveying blade 29 is fixedly installed at the bottom of the stirring rod 28. A conveying pipe 5 is fixedly installed at the lower end of the mixing tank 21, and a guide cylinder is fixedly connected below the conveying pipe 5. A discharge pipe 6 is fixedly arranged at one end of the guide cylinder. Positioning structures 9 are arranged on both sides of the upper end of the conveyor belt 7.

[0024] like Figures 3 to 4 As shown, a feed inlet 3 is fixedly installed at the upper end of the mixing tank 21, and a limit box 22 is fixedly installed at the upper end of the mixing tank 21. The worm gear 24 and worm wheel 25 are rotatably installed inside the limit box 22. A PLC control box is fixedly installed on the front side of the mixing tank 21. A spiral stirring blade 27 is fixedly installed on the outer wall of the stirring rod 28. The spiral stirring blade 27 is matched with the position of the three sets of stirring frames 26. The outer side of the three sets of stirring frames 26 is rotatably installed inside the mixing tank 21. The spiral conveying blade 29 is rotatably installed on the feed pipe at the lower end of the mixing tank 21. Conveying blades 51 are rotatably installed inside the conveying pipe 5 and the guide pipe. One end of the two conveying blades 51 is connected to the transmission structure 4. A position sensor 10 is fixedly installed on the outer wall of the packaging machine base 1.

[0025] By electrically connecting the drive motor 23 and the transmission structure 4 to the PLC control box and pre-setting the parameters, which is an existing mature technology, this application does not elaborate in detail. Meanwhile, the transmission structure 4 includes a motor, two synchronous pulleys and a synchronous belt. The motor drives one of the synchronous pulleys to rotate. This synchronous pulley is fixedly connected to the conveying blade 51 in the conveying pipe 5. This synchronous pulley drives the other synchronous pulley to rotate using the synchronous belt, which in turn drives the other conveying blade 51 to rotate, thereby conveying the cleaning agent to the discharge pipe 6, which facilitates pushing the cleaning agent into the empty bottle 8.

[0026] like Figure 5 As shown, the positioning structure 9 includes positioning frames 91 fixedly installed on both sides of the upper end of the conveyor belt 7. Positioning cylinders 92 are fixedly installed on the outer walls of both positioning frames 91, and positioning clamps 94 are fixedly installed on one end of each positioning cylinder 92. The positioning clamps 94 are adapted to the size of the empty bottle 8. Anti-slip pads 95 are fixedly installed on the outer walls of the positioning clamps 94. Guide rods 93 are symmetrically slidably connected inside the two positioning frames 91 on both sides of the positioning cylinders 92, and one end of the guide rods 93 is fixedly installed on the outside of the positioning clamps 94.

[0027] By setting a position sensor 10, which adopts the Z3N-TW22 model sensor, it is widely used in the automatic control of packaging machinery and other equipment. It can be used for functions such as automatic positioning and product counting. It is suitable for scenarios such as position detection of packaging materials in metal cleaning agent metering and packaging devices. At the same time, anti-slip pads 95 are set on the outside of the two positioning clamps 94. The anti-slip pads 95 are made of rubber, which makes it relatively stable when clamping and positioning the empty bottle 8 and avoids side slippage.

[0028] The working principle and process of this utility model are as follows: Metal cleaning agent is injected into the mixing tank 21 through the inlet 3. The filling volume is preset via the PLC control box display. Then, the drive motor 23 is started to drive the worm gear 24 to rotate, which in turn drives the worm wheel 25 to rotate, causing the three sets of stirring frames 26 on the stirring rod 28 to rotate and stir the cleaning agent. Simultaneously, the rotation of the stirring rod 28 drives the spiral stirring blades 27 to rotate, ensuring thorough mixing of the cleaning agent and preventing clumping that could affect later packaging. Meanwhile, the empty bottle 8 is placed on the conveyor belt 7. At this time, the drive servo motor drives the conveyor belt 7 to rotate, and the position sensor 10 detects the position of the empty bottle 8. Once bottle 8 is moved to the assembly position, conveyor belt 7 stops rotating. At this point, the positioning cylinders 92 on the two positioning frames 91 drive the positioning clamps 94 to move, causing the two positioning clamps 94 to clamp and position the empty bottle 8 under the sliding cooperation of the two sets of guide slides 93. Then, when the stirring rod 28 rotates, it drives the spiral conveying blades 29 to rotate, thereby quantitatively conveying the dispersed cleaning agent into the conveying pipe 5. Then, through the transmission structure 4, it drives the two conveying blades 51 to rotate, so that the quantitatively decreasing cleaning agent can fall from the discharge pipe 6 into the empty bottle 8 by opening the solenoid valve on the discharge pipe 6, which facilitates the quantitative decreasing and packaging of the cleaning agent. This process is repeated sequentially.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

Claims

1. A metering and packaging device for a metal cleaning agent, characterized in that, The packaging machine includes a packaging machine (1), which has a conveyor belt (7) inside and multiple empty bottles (8) on the upper end of the conveyor belt (7). A control structure (2) is fixedly installed on the upper end of the packaging machine (1). The control structure (2) includes a mixing tank (21). A drive motor (23) is installed on the upper end of the mixing tank (21), and a worm gear (24) is fixedly connected to the output end of the drive motor (23). A worm wheel (2) is meshed with the outer wall of the worm gear (24). 5) A stirring rod (28) is fixedly installed in the middle of the worm gear (25) and three sets of stirring frames (26) are fixedly installed on the outer wall of the stirring rod (28). A spiral conveying blade (29) is fixedly installed at the bottom of the stirring rod (28). A conveying pipe (5) is fixedly installed at the lower end of the mixing tank (21) and a guide cylinder is fixedly connected below the conveying pipe (5). A discharge pipe (6) is fixedly installed at one end of the guide cylinder. Positioning structures (9) are provided on both sides of the upper end of the conveyor belt (7).

2. The metering and packaging device for a metal cleaning agent according to claim 1, characterized in that, The mixing tank (21) is fixedly provided with a feed inlet (3) at the upper end, and a limit box (22) is fixedly provided at the upper end of the mixing tank (21). The worm (24) and worm wheel (25) are rotatably installed inside the limit box (22). A PLC control box is fixedly provided on the front side of the mixing tank (21).

3. The metering and packaging device for a metal cleaning agent according to claim 2, characterized in that, The outer wall of the stirring rod (28) is fixedly equipped with a spiral stirring blade (27). The spiral stirring blade (27) is adapted to the position of the three sets of stirring frames (26). The three sets of stirring frames (26) are rotatably installed inside the mixing tank (21) on the outside. The spiral conveying blade (29) is rotatably installed on the feed pipe at the lower end of the mixing tank (21).

4. The metering and packaging device for a metal cleaning agent according to claim 3, characterized in that, Both the conveying pipe (5) and the guide pipe are rotatably installed with conveying blades (51). One end of each of the two conveying blades (51) is connected to the transmission structure (4). A position sensor (10) is fixedly installed on the outer wall of the packaging machine (1).

5. The metering and packaging device for a metal cleaning agent according to claim 1, characterized in that, The positioning structure (9) includes positioning frames (91) fixedly installed on both sides of the upper end of the conveyor belt (7). Positioning cylinders (92) are fixedly installed on the outer walls of both positioning frames (91), and positioning clamps (94) are fixedly installed on one end of each positioning cylinder (92). The positioning clamps (94) are adapted to the size of the empty bottle (8).

6. The metering and packaging device for a metal cleaning agent according to claim 5, characterized in that, The outer wall of the positioning clamp (94) is fixedly installed with an anti-slip pad (95). The two positioning frames (91) are symmetrically connected to the positioning cylinder (92) with guide rods (93) inside, and one end of the guide rods (93) is fixedly installed on the outside of the positioning clamp (94).

Images