Drainage filling device for water glass

Abstract

The utility model discloses a draining filling device for water glass relates to water glass production technical field, including draining pipe and draining assembly, draining pipe: the lower end fixed taper discharge pipe, the surface of draining pipe is equipped with support subassembly, the upper end of draining pipe surface is equipped with feed assembly, the left -hand end of draining pipe surface is equipped with rotating subassembly and adjusting assembly, draining assembly: contain arc filter screen, connecting ring, stirring axle and arc stirring piece, the inside of draining pipe is provided with arc filter screen, the right -hand end of arc filter screen surface is provided with opening, the inside fixed of opening has connecting ring, can realize efficient draining and continuous filling integration operation, through the draining structure of inside stirrable and the filter mechanism of angle adjustable, significantly promote draining efficiency, prevent filter screen blockage to effectively alleviate manual operation intensity, guarantee water glass product quality stability.

Description

Technical Field

[0001] This utility model relates to the field of water glass production, and in particular to a dewatering filling device for water glass. Background Technology

[0002] In the production of water glass, dewatering is a crucial step. As an aqueous solution of an alkali metal silicate, water glass's production process typically involves the reaction of quartz sand and caustic soda under high temperature and pressure. The resulting product often contains a high level of free water and unreacted impurities. If this excess water is not removed promptly, the final product will have a low concentration and substandard viscosity, directly affecting its performance as a binder, corrosion inhibitor, or grouting material. Furthermore, excessive water increases transportation and storage costs and may cause the product to separate, crystallize, or deteriorate during storage and transportation. Therefore, efficient dewatering is of great importance for ensuring the chemical stability, performance, and economic viability of water glass.

[0003] Currently, common methods for draining water glass include static sedimentation, natural filtration, or simple mechanical separation. These methods are not only inefficient and time-consuming, but also prone to interruption due to solid particles clogging the filter screen, requiring frequent cleaning and maintenance. Furthermore, most devices lack effective stirring and discharge control mechanisms, making it difficult to achieve continuous automated operation of draining and filling processes. This results in high labor intensity for workers and poor consistency in the production process. Therefore, a draining and filling device for water glass is proposed. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a draining and filling device for water glass that can realize efficient draining and continuous filling integrated operation. Through the internal agitated draining structure and the angle adjustable filter mechanism, the draining efficiency is significantly improved, the filter screen is prevented from clogging, and the manual operation intensity is effectively reduced, ensuring the quality stability of water glass products. This can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a water glass draining and filling device, comprising a draining pipe and a draining component; Drain pipe: A tapered discharge pipe is fixed at the lower end, a support component is installed on the surface of the drain pipe, a feeding component is installed at the upper end of the surface of the drain pipe, and a rotating component and an adjusting component are installed at the left end of the surface of the drain pipe. The drain assembly includes an arc-shaped filter screen, a connecting ring, a stirring shaft, and arc-shaped stirring blades. The interior of the drain pipe contains the arc-shaped filter screen, with an opening at the right end of its surface. A connecting ring is fixed inside the opening. A rotating hole is formed at the right end of the drain pipe surface, and the connecting ring is rotatably connected to the inside of this hole. A stirring shaft is rotatably connected inside the connecting ring. Evenly distributed arc-shaped stirring blades are fixed on the circumference of the stirring shaft. The rotating assembly is connected to the stirring shaft. This drain assembly is used to drain water glass.

[0006] Furthermore, the rotating assembly includes a connecting pipe, a brush slip ring, a first mounting bracket, a first motor, and a protective shell. A connecting hole is provided at the left end of the surface of the drain pipe, and the connecting pipe is rotatably connected inside the connecting hole. A brush slip ring is mounted on the circumferential surface of the connecting pipe. The left end of the stirring shaft is rotatably connected inside the connecting pipe. An opening is provided at the left end of the surface of the arc-shaped filter screen, and the connecting pipe is fixed inside the opening. A first mounting bracket is fixed at the left end of the connecting pipe, and a first motor is installed inside the first mounting bracket. The output shaft of the first motor is fixed at the left end of the stirring shaft. A protective shell is fixed at the left end of the surface of the drain pipe. The connecting pipe, brush slip ring, first mounting bracket, and first motor are all located inside the protective shell. The input end of the brush slip ring is electrically connected to the output end of an external control switch group, and the output end of the brush slip ring is electrically connected to the input end of the first motor. The rotating assembly drives the stirring shaft to rotate.

[0007] Furthermore, the adjustment assembly includes a second mounting bracket, a second motor, a gear, and a gear ring. The second mounting bracket is fixed to the left end of the surface of the drain pipe. The second mounting bracket is located inside the protective shell. The second motor is installed inside the second mounting bracket. A gear is fixed on the output shaft of the second motor. A gear ring is fixed on the circumferential surface of the connecting pipe. The gear and the gear ring mesh with each other. The input end of the second motor is electrically connected to the output end of an external control switch group. By setting the adjustment assembly, the connecting pipe is driven to rotate, thereby driving the arc-shaped filter screen to rotate. After rotation, the water glass inside the arc-shaped filter screen can be injected into the conical discharge pipe, and then filling can be carried out conveniently.

[0008] Furthermore, it also includes a fixing component, which comprises a fixing plate, an electric telescopic rod, a clamp, a first fixing ring, and a clamping hole. The fixing plate is fixed to the upper side inside the protective shell, and the electric telescopic rod is installed on the right side of the fixing plate. A clamp is fixed to the telescopic arm of the electric telescopic rod, and a first fixing ring is fixed to the circumferential surface of the connecting pipe. The first fixing ring has clamping holes on both its upper and lower edges. The clamp is engaged with the upper clamping hole. The input end of the electric telescopic rod is electrically connected to the output end of an external control switch group. The connecting pipe is fixed by setting up the fixing component.

[0009] Furthermore, the feeding assembly includes a feeding pipe, a guide ring, locking posts, and fixing strips. The upper end of the drain pipe is fitted with the feeding pipe, the upper end of the inside of the feeding pipe is fixed with a guide ring, the lower end of the feeding pipe is fixed with two corresponding locking posts, and the front and rear ends of the surface of the drain pipe are fixed with two corresponding fixing strips. The upper side of the fixing strip is provided with a locking groove, and the locking posts are engaged in the corresponding locking grooves. By setting the feeding assembly, the water glass that needs to be drained is drained.

[0010] Furthermore, the support assembly includes a base plate, a storage tank, a support frame, and a second fixing ring. A groove is provided on the upper side of the base plate, and the storage tank is placed inside the groove. The support frame is fixed on the upper side of the base plate, and the second fixing ring is fixed on the left side of the support frame. The drain pipe is fixed inside the second fixing ring. By setting up the storage tank, the water drained from the water glass is first stored during use. After draining, a new storage tank is replaced to store the drained water glass.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This dewatering filling device for water glass has the following advantages: 1. By combining the internal arc-shaped filter screen with the rotatable stirring structure, the material is continuously and gently stirred during the draining process, which effectively prevents the filter screen from clogging and accelerates the separation of free water, significantly improving the draining efficiency and continuity. At the same time, it reduces the maintenance frequency caused by particle deposition, which is conducive to maintaining stable production operation.

[0012] 2. The tilt angle of the filter screen can be precisely controlled by the motor drive, which facilitates the smooth discharge and filling of the material after draining. This achieves a seamless connection between the draining and filling processes, which not only reduces the labor intensity of operators, but also enhances the controllability and automation level of the entire production process, and helps to ensure the consistency and quality stability of water glass products. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the front structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the structure of the drainage component of this utility model.

[0015] Figure 3 This is a utility model Figure 2 Enlarged view of point A in the middle.

[0016] Figure 4 This is a schematic diagram of the feeding assembly structure of this utility model.

[0017] Figure 5 This is a schematic diagram of the structure of the first fixing ring of this utility model.

[0018] Explanation of reference numerals in the attached figures: 1. Drain pipe; 2. Conical discharge pipe; 3. Drain assembly; 31. Arc-shaped filter screen; 32. Connecting ring; 33. Stirring shaft; 34. Arc-shaped stirring blade; 4. Rotating assembly; 41. Connecting pipe; 42. Brush slip ring; 43. First mounting bracket; 44. First motor; 45. Protective shell; 5. Adjusting assembly; 51. Second mounting bracket; 52. Second motor; 53. Gear; 54. Gear ring; 6. Fixing assembly; 61. Fixing plate; 62. Electric telescopic rod; 63. Clamp head; 64. First fixing ring; 65. Clamping hole; 7. Feeding assembly; 71. Feeding pipe; 72. Guide ring; 73. Clamping post; 74. Fixing strip; 8. Support assembly; 81. Base plate; 82. Storage tank; 83. Support frame; 84. Second fixing ring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-5 This embodiment provides a technical solution: a water glass drain filling device, including a drain pipe 1 and a drain component 3; Drain pipe 1: A tapered discharge pipe 2 is fixed at the lower end. A support assembly 8 is installed on the surface of the drain pipe 1. A feeding assembly 7 is installed at the upper end of the surface of the drain pipe 1. A rotating assembly 4 and an adjusting assembly 5 are installed on the left end of the surface of the drain pipe 1. The rotating assembly 4 includes a connecting pipe 41, a brush slip ring 42, a first mounting bracket 43, a first motor 44, and a protective shell 45. A connecting hole is opened on the left end of the surface of the drain pipe 1. The connecting pipe 41 is rotatably connected inside the connecting hole. A brush slip ring 42 is installed on the circumferential surface of the connecting pipe 41. The left end of the stirring shaft 33 is rotatably connected inside the connecting pipe 41. An opening is opened on the left end of the surface of the arc-shaped filter screen 31. The connecting pipe 41 is fixed inside the opening. The first mounting bracket 43 is fixed on the left end of the connecting pipe 41. The first motor 44 is installed inside the stirring shaft 33. The output shaft of the first motor 44 is fixed to the left end of the stirring shaft 33. A protective shell 45 is fixed to the left end of the surface of the drain pipe 1. The connecting pipe 41, the brush slip ring 42, the first mounting bracket 43, and the first motor 44 are all located inside the protective shell 45. The input end of the brush slip ring 42 is electrically connected to the output end of the external control switch group, and the output end of the brush slip ring 42 is electrically connected to the input end of the first motor 44. The adjusting assembly 5 includes a second mounting bracket 51, a second motor 52, a gear 53, and a gear ring 54. The second mounting bracket 51 is fixed to the left end of the surface of the drain pipe 1. The second mounting bracket 51 is located inside the protective shell 45. The second motor 52 is installed inside the second mounting bracket 51. The output shaft of the second motor 52 is fixed to... The system includes a gear 53, a gear ring 54 fixed on the circumferential surface of the connecting pipe 41, and gear 53 and gear ring 54 meshing. The input end of the second motor 52 is electrically connected to the output end of an external control switch group. It also includes a fixing component 6, which comprises a fixing plate 61, an electric telescopic rod 62, a clamp 63, a first fixing ring 64, and a clamping hole 65. The fixing plate 61 is fixed to the upper side inside the protective shell 45. The electric telescopic rod 62 is installed on the right side of the fixing plate 61. A clamp 63 is fixed to the telescopic arm of the electric telescopic rod 62. The first fixing ring 64 is fixed to the circumferential surface of the connecting pipe 41. Clamping holes 65 are provided on both the upper and lower edges of the first fixing ring 64. The clamp 63 engages with the upper clamping hole 65. The input end of the electric telescopic rod 62 is electrically connected to an external control switch group. The output terminal of the control switch group, the feeding assembly 7 includes a feeding pipe 71, a guide ring 72, a locking post 73 and a fixing strip 74. The upper end of the drain pipe 1 is sleeved with the feeding pipe 71. The upper end of the feeding pipe 71 is fixed with the guide ring 72. The lower end of the feeding pipe 71 is fixed with two corresponding locking posts 73. The front and rear ends of the surface of the drain pipe 1 are fixed with two corresponding fixing strips 74. The upper side of the fixing strip 74 is provided with a locking groove. The locking post 73 is locked into the corresponding locking groove. The support assembly 8 includes a base plate 81, a storage tank 82, a support frame 83 and a second fixing ring 84. The upper side of the base plate 81 is provided with a groove. The storage tank 82 is placed inside the groove. The upper side of the base plate 81 is fixed with the support frame 83. The left side of the support frame 83 is fixed with the second fixing ring 84.The drain pipe 1 is fixed inside the second fixing ring 84. A storage tank 82 is provided to store the water drained from the water glass during use. After draining, a new storage tank 82 is used to store the drained water glass. A feeding assembly 7 drains the water glass that needs to be drained. A fixing assembly 6 fixes the connecting pipe 41. An adjusting assembly 5 rotates the connecting pipe 41, which in turn rotates the arc-shaped filter screen 31. After rotation, the water glass inside the arc-shaped filter screen 31 is injected into the conical discharge pipe 2 for easy filling. A rotating assembly 4 rotates the stirring shaft 33. The drain assembly 3 includes an arc-shaped filter screen 31, a connecting ring 32, a stirring shaft 33, and arc-shaped stirring blades 34. The arc-shaped filter screen 31 is installed inside the drain pipe 1. An opening is provided at the right end of the surface of the arc-shaped filter screen 31. The connecting ring 32 is fixed inside the opening. A rotating hole is provided at the right end of the surface of the drain pipe 1. The connecting ring 32 is rotatably connected inside the rotating hole. The stirring shaft 33 is rotatably connected inside the connecting ring 32. Arc-shaped stirring blades 34 are evenly distributed on the circumference of the stirring shaft 33. The rotating assembly 4 is connected to the stirring shaft 33. The water glass is drained by setting the drain assembly 3.

[0021] The working principle of the water glass dewatering and filling device provided by this utility model is as follows: The water glass raw material is first introduced through the feed pipe 71 of the feeding component 7, and after being guided by the internally fixed guide ring 72, it is evenly introduced into the arc-shaped filter screen 31 set inside the dewatering pipe 1; the first motor 44 of the rotating component 4 is started, which is powered by the brush slip ring 42 and drives the stirring shaft 33 to rotate, so that the arc-shaped stirring blades 34 fixed on the circumferential surface of the stirring shaft 33 continuously stir the water glass, promoting the free water to be separated through the arc-shaped filter screen 31. The dewatered liquid falls into the storage tank 82 placed in the groove of the bottom plate 81 of the supporting component 8 for temporary storage; after the dewatering is completed, the second motor 52 of the adjusting component 5 drives the gear 53 to mesh with the gear ring 54 fixed on the circumferential surface of the connecting pipe 41, driving the connecting pipe 41 and the arc-shaped filter screen 31 fixed thereto to rotate, so that the dehydrated water glass moves along the inclined arc-shaped filter screen 31. The filling is performed by sliding into the tapered discharge pipe 2 fixed at the lower end of the drain pipe 1. During this process, the electric telescopic rod 62 of the fixing component 6 controls the engagement and disengagement of the locking head 63 with the locking hole 65 of the first fixing ring 64 fixed on the circumferential surface of the connecting pipe 41, thereby flexibly fixing and releasing the rotating state of the connecting pipe 41. When it is necessary to replace the storage tank 82, the operator removes the full storage tank 82 from the groove of the bottom plate 81 and puts in the empty storage tank 82, ensuring that the opening of the tank is aligned with the tapered discharge pipe 2. In addition, in order to facilitate the regular cleaning and maintenance of the arc-shaped filter screen 31, the feed pipe 71 is designed as a detachable structure. It is locked in the slot of the fixing strip 74 on the surface of the drain pipe 1 by the locking post 73 fixed at its lower end. The operator can easily remove the feed pipe 71 to directly access the inside of the drain pipe 1 for cleaning. After cleaning, it is re-locked to ensure the continuous operation of the device and the hygiene requirements.

[0022] It is worth noting that the external control switch group disclosed in the above embodiments is equipped with buttons that correspond one-to-one with the first motor 44, the second motor 52 and the electric telescopic rod 62. The first motor 44, the second motor 52, the electric telescopic rod 62 and the brush slip ring 42 can be freely configured according to the actual application scenario. The external control switch group controls the operation of the first motor 44, the second motor 52 and the electric telescopic rod 62 using methods commonly used in the prior art.

[0023] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dewatering filling device for water glass, characterized in that: Includes a drain pipe (1) and a drain assembly (3); Drain pipe (1): A tapered discharge pipe (2) is fixed at the lower end. A support component (8) is installed on the surface of the drain pipe (1). A feeding component (7) is installed at the upper end of the surface of the drain pipe (1). A rotating component (4) and an adjusting component (5) are installed at the left end of the surface of the drain pipe (1). Drainage assembly (3): includes an arc-shaped filter screen (31), a connecting ring (32), a stirring shaft (33), and an arc-shaped stirring blade (34). The interior of the drain pipe (1) is provided with an arc-shaped filter screen (31). An opening is provided at the right end of the surface of the arc-shaped filter screen (31). A connecting ring (32) is fixed inside the opening. A rotating hole is provided at the right end of the surface of the drain pipe (1). The connecting ring (32) is rotatably connected inside the rotating hole. A stirring shaft (33) is rotatably connected inside the connecting ring (32). Arc-shaped stirring blades (34) are evenly distributed on the circumferential surface of the stirring shaft (33). The rotating assembly (4) is connected to the stirring shaft (33).

2. The draining and filling device for water glass according to claim 1, characterized in that: The rotating assembly (4) includes a connecting pipe (41), a brush slip ring (42), a first mounting bracket (43), a first motor (44), and a protective shell (45). A connecting hole is provided at the left end of the surface of the drain pipe (1), and the connecting pipe (41) is rotatably connected inside the connecting hole. A brush slip ring (42) is mounted on the circumferential surface of the connecting pipe (41). The left end of the stirring shaft (33) is rotatably connected inside the connecting pipe (41). An opening is provided at the left end of the surface of the arc-shaped filter screen (31), and the connecting pipe (41) is fixed inside the opening. The left end of the connecting pipe (41)... A first mounting bracket (43) is fixed, and a first motor (44) is installed inside the first mounting bracket (43). The output shaft of the first motor (44) is fixed to the left end of the stirring shaft (33). A protective shell (45) is fixed to the left end of the surface of the drain pipe (1). The connecting pipe (41), the brush slip ring (42), the first mounting bracket (43) and the first motor (44) are all located inside the protective shell (45). The input end of the brush slip ring (42) is electrically connected to the output end of the external control switch group, and the output end of the brush slip ring (42) is electrically connected to the input end of the first motor (44).

3. The dewatering and filling device for water glass according to claim 2, characterized in that: The adjustment assembly (5) includes a second mounting bracket (51), a second motor (52), a gear (53), and a gear ring (54). The second mounting bracket (51) is fixed to the left end of the surface of the drain pipe (1). The second mounting bracket (51) is located inside the protective shell (45). The second motor (52) is installed inside the second mounting bracket (51). The gear (53) is fixed on the output shaft of the second motor (52). The gear ring (54) is fixed on the circumferential surface of the connecting pipe (41). The gear (53) and the gear ring (54) mesh with each other. The input end of the second motor (52) is electrically connected to the output end of an external control switch group.

4. The draining and filling device for water glass according to claim 2, characterized in that: It also includes a fixing component (6), which includes a fixing plate (61), an electric telescopic rod (62), a clamp (63), a first fixing ring (64), and a clamping hole (65). The fixing plate (61) is fixed on the upper side inside the protective shell (45). The electric telescopic rod (62) is installed on the right side of the fixing plate (61). The clamp (63) is fixed on the telescopic arm of the electric telescopic rod (62). The first fixing ring (64) is fixed on the circumferential surface of the connecting pipe (41). The first fixing ring (64) has clamping holes (65) on both the upper and lower sides. The clamp (63) is clamped inside the clamping hole (65) on the upper side. The input end of the electric telescopic rod (62) is electrically connected to the output end of an external control switch group.

5. The draining and filling device for water glass according to claim 1, characterized in that: The feeding assembly (7) includes a feeding pipe (71), a guide ring (72), a locking post (73), and a fixing strip (74). The upper end of the drain pipe (1) is fitted with the feeding pipe (71). The upper end of the inside of the feeding pipe (71) is fixed with a guide ring (72). The lower end of the feeding pipe (71) is fixed with two corresponding locking posts (73). The front and rear ends of the surface of the drain pipe (1) are fixed with two corresponding fixing strips (74). The upper side of the fixing strip (74) is provided with a locking groove, and the locking post (73) is locked into the inside of the corresponding locking groove.

6. The draining and filling device for water glass according to claim 1, characterized in that: The support assembly (8) includes a base plate (81), a storage tank (82), a support frame (83), and a second fixing ring (84). The base plate (81) has a groove on its upper side, and the storage tank (82) is placed inside the groove. The support frame (83) is fixed on the upper side of the base plate (81), and the second fixing ring (84) is fixed on the left side of the support frame (83). The drain pipe (1) is fixed inside the second fixing ring (84).

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