Hydrophilic magnetic suspended filler based on composite high polymer
Patent Information
- Application Number
- CN202522252222.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]现有的磁性悬浮填料在水流冲击酸碱腐蚀等环境下,容易出现壳体坍塌变形的情况,使得生物挂膜效率、污染物吸附能力等核心功能衰减,且内部的磁性悬浮块容易出现堆积现象影响反应效率
本实用新型所述的一种基于复合高分子的亲水性磁性悬浮填料,隔板的设置不仅起到了分隔环形腔为多个子腔体的作用,还增加外壳体和内壳体之间的结构强度,增加亲水性磁性悬浮填料的抗压与抗冲击性,多个子腔体的设置,防止不同子腔体的磁性悬浮块相互干扰,确保每个单元内的磁性悬浮块浓度均匀,提升反应效率,为填充子腔体和内壳体中的通道提供水流通道,避免磁性悬浮块过密导致的杂质扩散受阻。
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Figure CN224883834U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wastewater treatment technology, and in particular relates to a hydrophilic magnetic suspension packing material based on composite polymers. Background Technology
[0002] Hydrophilic magnetic suspension packing is a type of suspension packing that introduces magnetic media into a composite polymer matrix and undergoes hydrophilic modification. It combines high specific surface area, good fluidization performance, and controllable weak magnetism, making it suitable for aerobic biochemical scenarios such as MBBR / MBR. It can improve biofilm formation rate and microbial activity, and enhance mass transfer and treatment efficiency.
[0003] Existing magnetic suspension packing materials are prone to shell collapse and deformation under conditions such as water flow impact and acid and alkali corrosion, which reduces the core functions such as biofilm formation efficiency and pollutant adsorption capacity. In addition, the internal magnetic suspension blocks are prone to accumulation, affecting the reaction efficiency. Utility Model Content
[0004] In view of this, the present invention aims to provide a hydrophilic magnetic suspension filler based on composite polymers, in order to solve at least one of the above-mentioned technical problems.
[0005] To achieve the above objectives, the technical solution of this utility model is implemented as follows: A hydrophilic magnetic suspension filler based on composite polymers, comprising: The outer shell has an inner shell inside, and an annular channel is formed between the outer shell and the inner shell. The inner side of one end of the outer shell is fixedly connected to the outer side of one end of the inner shell by a mounting ring. The mounting ring closes one end of the annular channel. A second water-permeable hole communicating with the annular cavity is opened on the side wall of the outer shell. A retaining ring is located on the inner side of the outer shell at the end away from the mounting ring, and the other end of the retaining ring that closes the annular channel forms an annular cavity. The retaining ring is detachably connected to the inner shell. The partition is arranged along the axial direction of the outer shell. The two sides of the partition are fixedly connected to the outer shell and the inner shell respectively. Multiple partitions divide the annular cavity into multiple sub-cavities. At least one sub-cavity is provided with a magnetic levitation block.
[0006] Furthermore, a first water-permeable hole communicating with the annular cavity is opened on the side wall of the inner shell; The mounting ring has a third water-permeable hole that communicates with the annular cavity; The retaining ring has a fourth water-permeable hole that communicates with the annular cavity.
[0007] Furthermore, the diameters of the first, second, third, and fourth water-permeable holes are all 0.5mm-5mm, and they are evenly spaced. Furthermore, a first mounting plate and a second mounting plate are fixedly provided on the inner sidewall of the inner shell along the axis of the inner shell, and the first mounting plate and the second mounting plate are perpendicular to each other.
[0008] Furthermore, a connecting ring is fixedly provided at one end of the retaining ring away from the annular cavity. A connecting block is fixedly provided on the inner side of the connecting ring. An installation block is fixedly provided on the connecting block. A U-shaped plate is fixedly provided on the installation block. The opening of the U-shaped plate corresponds to the second installation plate. The second installation plate is located between the two vertical plates of the U-shaped plate. An installation groove is opened on the end face of the vertical plate of the U-shaped plate near the second installation plate. A rubber block is provided in the installation groove. The rubber block protrudes from the end face of the vertical plate near the second installation plate. A positioning groove matching the rubber block is opened on the second installation plate. The part of the rubber block protruding from the vertical plate near the second installation plate is located inside the positioning groove.
[0009] Furthermore, the end face of the rubber block adjacent to the second mounting plate is an arc-shaped surface.
[0010] Furthermore, the connection position between the first mounting plate and the second mounting plate coincides with the axial direction of the inner shell, and the portion of the first mounting plate near the axial direction of the inner shell is fixedly connected to the portion of the second mounting plate near the axial direction of the inner shell through reinforcing ribs.
[0011] Furthermore, the partition is fixedly connected to the outer wall of the inner shell by reinforcing ribs.
[0012] Furthermore, the multiple partitions are axially and uniformly arranged along the axis of the inner shell, and the multiple partitions divide the annular cavity into multiple sub-cavities of the same volume. The partitions are provided with a fifth water-permeable hole, and the multiple inner sub-cavities are provided with magnetic levitation blocks. The sub-cavities with magnetic levitation blocks and the empty sub-cavities are arranged alternately.
[0013] Furthermore, the outer shell, inner shell, partition, mounting ring, and retaining ring are structural components made of epoxy resin.
[0014] Compared with the prior art, the hydrophilic magnetic suspension filler based on composite polymer described in this utility model has the following beneficial effects: The present invention discloses a hydrophilic magnetic suspension filler based on composite polymers. The partition not only divides the annular cavity into multiple sub-cavities, but also increases the structural strength between the outer and inner shells, enhancing the compressive and impact resistance of the hydrophilic magnetic suspension filler. The multiple sub-cavities prevent interference between the magnetic suspension blocks in different sub-cavities, ensuring uniform magnetic suspension block concentration in each unit, improving reaction efficiency, and providing water flow channels for filling the sub-cavities and inner shells, thus avoiding impurity diffusion obstruction caused by excessively dense magnetic suspension blocks. Attached Figure Description
[0015] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings: Figure 1 This is a first-view three-dimensional structural diagram of the hydrophilic magnetic suspension filler based on composite polymer described in an embodiment of the present invention. Figure 2 This is a three-dimensional structural diagram of the hydrophilic magnetic suspension filler based on composite polymer in the form of not having a retaining ring installed, as described in an embodiment of this utility model. Figure 3 This is a second-view three-dimensional structural diagram of the hydrophilic magnetic suspension filler based on composite polymer described in an embodiment of the present invention; Figure 4 This is a third-view three-dimensional structural diagram of the hydrophilic magnetic suspension filler based on composite polymer described in an embodiment of the present invention. Figure 5 This is a three-dimensional structural diagram of the hydrophilic magnetic suspension filler based on composite polymer hidden shell as described in an embodiment of the present invention. Figure 6 This is a three-dimensional structural diagram of the connecting ring described in an embodiment of the present utility model; Figure 7 This is a schematic cross-sectional view of the U-shaped plate in an embodiment of the present invention.
[0016] Explanation of reference numerals in the attached figures: 1. Outer shell; 2. Inner shell; 3. Partition; 4. Second mounting plate; 5. Positioning groove; 6. First mounting plate; 7. First water-permeable hole; 8. Second water-permeable hole; 9. Retaining ring; 10. Connecting ring; 11. Connecting block; 12. Mounting block; 13. U-shaped plate; 14. Rubber block; 15. Magnetic suspension block; 16. Mounting ring; 17. Third water-permeable hole; 18. Reinforcing rib; 19. Fourth water-permeable hole. Detailed Implementation
[0017] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0021] like Figures 1 to 7 As shown, a hydrophilic magnetic suspension filler based on composite polymer includes: an outer shell 1, an inner shell 2 provided inside the outer shell 1, forming an annular channel between the outer shell 1 and the inner shell 2, the inner side of one end of the outer shell 1 being fixedly connected to the outer side of one end of the inner shell 2 by a mounting ring 16, the mounting ring 16 closing one end of the annular channel, and a second water-permeable hole 8 communicating with the annular cavity on the side wall of the outer shell 1; a retaining ring 9, the retaining ring 9 being located on the inner side of the end of the outer shell 1 away from the mounting ring 16, the retaining ring 9 closing the other end of the annular channel to form an annular cavity, the retaining ring 9 being detachably connected to the inner shell 2; and partitions 3, the partitions 3 being arranged along the axial direction of the outer shell 1, the two sides of the partitions 3 being fixedly connected to the outer shell 1 and the inner shell 2 respectively, the multiple partitions 3 dividing the annular cavity into multiple sub-cavities, and at least one sub-cavity containing a magnetic suspension block 15.
[0022] The arrangement of multiple sub-cavities prevents the magnetic suspension blocks 15 in different sub-cavities from interfering with each other, ensuring uniform concentration of magnetic suspension blocks 15 in each unit and improving reaction efficiency. The channels in the unfilled sub-cavities and inner shell 2 provide water flow channels, avoiding the obstruction of impurity diffusion caused by excessive density of magnetic suspension blocks 15. The channels in the unfilled sub-cavities and inner shell 2 can carry away detached biofilm and suspended particles, reducing the risk of accumulation and blockage in the outer shell 1 and inner shell 2.
[0023] The inner shell 2 has a first water-permeable hole 7 communicating with the annular cavity on its side wall; the mounting ring 16 has a third water-permeable hole 17 communicating with the annular cavity; and the retaining ring 9 has a fourth water-permeable hole 19 communicating with the annular cavity. The arrangement of the first water-permeable hole 7, the second water-permeable hole 8, the third water-permeable hole 17, and the fourth water-permeable hole 19 facilitates the entry of sewage into the sub-cavity and its contact with the magnetic suspension block 15, thereby improving the sewage treatment efficiency.
[0024] The diameters of the first permeable hole 7, the second permeable hole 8, the third permeable hole 17, and the fourth permeable hole 19 are all 0.5mm-5mm and are evenly spaced. In this embodiment, the diameter is 2mm, which provides sufficient space for the colonization of microorganisms such as bacteria and fungi, while avoiding the situation where the biofilm is not firmly attached due to excessively large pore size, or internal blockage and inability of microorganisms to penetrate due to excessively small pore size.
[0025] A first mounting plate 6 and a second mounting plate 4 are fixed on the inner sidewall of the inner shell 2 and are arranged along the axis of the inner shell 2. The first mounting plate 6 and the second mounting plate 4 are arranged perpendicularly to each other. The first mounting plate 6 and the second mounting plate 4 play the role of supporting the inner sidewall of the inner shell 2 and improving the structural strength of the inner shell 2.
[0026] In some embodiments, such as Figure 6 As shown, a connecting ring 10 is fixedly mounted on the end of the retaining ring 9 away from the annular cavity. A connecting block 11 is fixedly mounted on the inner side of the connecting ring 10. An mounting block 12 is fixedly mounted on the connecting block 11. A U-shaped plate 13 is fixedly mounted on the mounting block 12. The opening of the U-shaped plate 13 corresponds to the second mounting plate 4. The second mounting plate 4 is located between the two vertical plates of the U-shaped plate 13. An installation groove is opened on the end face of the vertical plate of the U-shaped plate 13 near the second mounting plate 4. A rubber block 14 is provided in the installation groove. The rubber block 14 is fixedly connected to the bottom end of the installation groove. The rubber block 14 protrudes from the end face of the vertical plate near the second mounting plate 4. A positioning groove 5 matching the rubber block 14 is opened on the second mounting plate 4. The part of the rubber block 14 protruding from the vertical plate near the second mounting plate 4 is located inside the positioning groove 5. The end face of the rubber block 14 near the second mounting plate 4 is an arc-shaped surface (e.g., Figure 7 As shown in the figure, the arc-shaped surface plays a guiding role during the deformation of the rubber block 14, making the installation process of the connecting ring 10 more convenient.
[0027] When installing the retaining ring 9, the U-shaped plate 13 is aligned with the second mounting plate 4 and inserted. During this process, the rubber block 14 is deformed and compressed. When the rubber block 14 is aligned with the positioning groove 5, the rubber block 14 is reset and inserted into the positioning groove 5 under the action of elasticity to complete the limiting of the connecting ring 10. The operation is convenient and it is easy to disassemble the retaining ring 9 to replace and maintain the magnetic suspension block 15.
[0028] In other embodiments, a connecting ring 10 is fixedly provided at one end of the retaining ring 9 away from the annular cavity. A connecting block 11 is fixedly provided on the inner side of the connecting ring 10. An mounting block 12 is fixedly provided on the connecting block 11. A U-shaped plate 13 is fixedly provided on the mounting block 12. The opening of the U-shaped plate 13 corresponds to the second mounting plate 4. The second mounting plate 4 is located between the two vertical plates of the U-shaped plate 13. A threaded hole corresponding to the vertical plate of the U-shaped plate 13 is opened on the second mounting plate 4. A through hole corresponding to the threaded hole is opened on the vertical plate of the U-shaped plate 13. A connecting bolt is provided in the through hole. The connecting bolt is threaded to the inner side of the threaded hole through the through hole.
[0029] The connection position of the first mounting plate 6 and the second mounting plate 4 coincides with the axial direction of the inner shell 2. The portion of the first mounting plate 6 near the axial direction of the inner shell 2 is fixedly connected to the portion of the second mounting plate 4 near the axial direction of the inner shell 2 by a reinforcing rib 18. The reinforcing rib 18 improves the structural strength of the connection between the first mounting plate 6 and the second mounting plate 4.
[0030] The partition 3 is fixedly connected to the outer wall of the inner shell 2 by a reinforcing rib 18, which improves the structural strength between the partition 3 and the inner shell 2.
[0031] In some embodiments, all sub-cavities are provided with magnetic levitation blocks 15, or a specified number of sub-cavities are filled with magnetic levitation blocks 15 as needed.
[0032] In other embodiments, multiple partitions 3 are axially and uniformly arranged along the axis of the inner shell 2, and the multiple partitions 3 divide the annular cavity into multiple sub-cavities of the same volume. The partitions 3 have a fifth water-permeable hole. The multiple inner sub-cavities are equipped with magnetic suspension blocks 15. The sub-cavities equipped with magnetic suspension blocks 15 and the empty sub-cavities are arranged alternately. Through the spacing of the magnetic suspension blocks 15, water can also flow through the partitions 3, which increases the flow of gas in the magnetic suspension blocks 15 and improves the performance.
[0033] The outer shell 1, inner shell 2, partition 3, mounting ring 16, and retaining ring 9 are structural components made of epoxy resin, which has good corrosion resistance and extends service life.
[0034] Work process: In implementing this scheme, the magnetic suspension block 15 is hydrophilically modified, and then the magnetic suspension block 15 is placed into the sub-cavity. The retaining ring 9 is connected to the inner shell 2. Then, the hydrophilic magnetic suspension filler can be placed into the water that needs to be treated. The hydrophilicity of the magnetic suspension block 15 makes it easier to wet, increasing the solid-liquid contact area. At the same time, it promotes the adsorption, attachment and subsequent biodegradation of pollutants in the water on the surface of the magnetic suspension block 15, allowing the pollutants in the water to enter the magnetic suspension block 15 in the sub-cavity.
[0035] The partition 3 not only separates the annular cavity, but also increases the structural strength between the outer shell 1 and the inner shell 2, and increases the compressive and impact resistance of the hydrophilic magnetic suspension filler.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A hydrophilic magnetic suspension filler based on composite polymers, characterized in that, include: The outer shell (1) has an inner shell (2) inside it. An annular channel is formed between the outer shell (1) and the inner shell (2). The inner side of one end of the outer shell (1) is fixedly connected to the outer side of one end of the inner shell (2) through a mounting ring (16). The mounting ring (16) closes one end of the annular channel. A second water-permeable hole (8) communicating with the annular cavity is opened on the side wall of the outer shell (1). A retaining ring (9) is located on the inner side of the outer shell (1) away from the mounting ring (16). The other end of the retaining ring (9) that closes the annular channel forms an annular cavity. The retaining ring (9) is detachably connected to the inner shell (2). The partition (3) is arranged along the axial direction of the outer shell (1). The two sides of the partition (3) are fixedly connected to the outer shell (1) and the inner shell (2) respectively. Multiple partitions (3) divide the annular cavity into multiple sub-cavities. At least one sub-cavity is provided with a magnetic levitation block (15).
2. The hydrophilic magnetic suspension filler based on composite polymer according to claim 1, characterized in that: The inner shell (2) has a first water-permeable hole (7) on its side wall that communicates with the annular cavity; The mounting ring (16) has a third water-permeable hole (17) that communicates with the annular cavity; The retaining ring (9) has a fourth water-permeable hole (19) that communicates with the annular cavity.
3. The hydrophilic magnetic suspension filler based on composite polymer according to claim 2, characterized in that: The diameters of the first water-permeable hole (7), the second water-permeable hole (8), the third water-permeable hole (17), and the fourth water-permeable hole (19) are all 0.5mm-5mm, and they are evenly spaced.
4. The hydrophilic magnetic suspension filler based on composite polymer according to claim 1, characterized in that: The inner wall of the inner shell (2) is fixed with a first mounting plate (6) and a second mounting plate (4) arranged along the axis of the inner shell (2), and the first mounting plate (6) and the second mounting plate (4) are arranged perpendicularly.
5. The hydrophilic magnetic suspension filler based on composite polymer according to claim 4, characterized in that: A connecting ring (10) is fixedly provided at one end of the retaining ring (9) away from the annular cavity. A connecting block (11) is fixedly provided on the inner side of the connecting ring (10). An mounting block (12) is fixedly provided on the connecting block (11). A U-shaped plate (13) is fixedly provided on the mounting block (12). The opening of the U-shaped plate (13) corresponds to the second mounting plate (4). The second mounting plate (4) is located between the two vertical plates of the U-shaped plate (13). An installation groove is opened on the end face of the vertical plate of the U-shaped plate (13) near the second mounting plate (4). A rubber block (14) is provided in the installation groove. The rubber block (14) protrudes from the end face of the vertical plate near the second mounting plate (4). A positioning groove (5) matching the rubber block (14) is opened on the second mounting plate (4). The part of the rubber block (14) protruding from the vertical plate near the second mounting plate (4) is located inside the positioning groove (5).
6. The hydrophilic magnetic suspension filler based on composite polymer according to claim 5, characterized in that: The end face of the rubber block (14) near the second mounting plate (4) is an arc-shaped surface.
7. The hydrophilic magnetic suspension filler based on composite polymer according to claim 4, characterized in that: The connection position of the first mounting plate (6) and the second mounting plate (4) coincides with the axial direction of the inner shell (2). The axial portion of the first mounting plate (6) near the inner shell (2) is fixedly connected to the axial portion of the second mounting plate (4) near the inner shell (2) by a reinforcing rib (18).
8. The hydrophilic magnetic suspension filler based on composite polymer according to claim 1, characterized in that: The partition (3) is fixedly connected to the outer wall of the inner shell (2) by a reinforcing rib (18).
9. The hydrophilic magnetic suspension filler based on composite polymer according to claim 1, characterized in that: Multiple partitions (3) are axially and uniformly arranged along the axis of the inner shell (2). The multiple partitions (3) divide the annular cavity into multiple sub-cavities of the same volume. A fifth water-permeable hole is opened on the partition (3). Multiple inner sub-cavities are provided with magnetic suspension blocks (15). Sub-cavities with magnetic suspension blocks (15) and empty sub-cavities are arranged alternately.
10. The hydrophilic magnetic suspension filler based on composite polymer according to claim 1, characterized in that: The outer shell (1), inner shell (2), partition (3), mounting ring (16), and retaining ring (9) are structural components made of epoxy resin.