An ultrasonic integrated device for strengthening side-flow sludge hydrolysis function

Abstract

The utility model relates to the technical field of reinforced lateral flow sludge hydrolysis, provide a kind of ultrasonic integrated device of reinforced lateral flow sludge hydrolysis function, including maintenance structure: the maintenance structure is coaxially installed in the inside of ultrasonic integrated structure;Ultrasonic integrated structure: the ultrasonic integrated structure includes lateral flow hydrolysis pool, ultrasonic generator integrated cabinet, ultrasonic module device, ultrasonic vibration plate and ultrasonic generator body;The right side of the top of lateral flow hydrolysis pool is fixedly connected in ultrasonic generator integrated cabinet.The utility model is through being provided with maintenance structure, by the auxiliary cooperation between mounting bracket and flip, while the upward overturning of two groups of flaps, the magnetic attraction connection formed between two groups of flaps can be released, so that placing rack is vertically raised in the inside of magnetic stripe, can be convenient for staff to repair ultrasonic generator integrated cabinet, simultaneously provides relatively abundant operating space for staff, reduces the probability of damaging surrounding components, shortens downtime.

Description

Technical Field

[0001] This utility model relates to the field of enhanced side-flow sludge hydrolysis technology, and in particular to an ultrasonic integrated device for enhancing the side-flow sludge hydrolysis function. Background Technology

[0002] Among the commonly used processes in wastewater treatment, biological treatment is considered a promising and sustainable treatment technology. The ultrasonic integrated device that enhances the hydrolysis function of side-flow sludge is a type of equipment used for sludge treatment, mainly for improving the efficiency and performance of wastewater treatment systems.

[0003] Existing ultrasonic integrated devices are typically designed with a compact structure to fit the overall installation space of the equipment. The internal components are densely packed, and the operating space is narrow. When the device malfunctions and needs maintenance, the space is too limited for operators to reach into the cabinet with their tools. This not only makes it difficult to quickly locate and resolve the fault, but also may damage surrounding components due to the inconvenience of operation, prolonging equipment downtime and affecting the stable operation of the sewage treatment system. It also increases the difficulty and safety risks of maintenance work. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic integrated device that enhances the hydrolysis function of side-flow sludge, thereby solving the problem that the existing ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge has a relatively narrow maintenance space, making it inconvenient for staff to perform maintenance operations with hand tools.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge, comprising an ultrasonic integrated structure;

[0006] Maintenance structure: The maintenance structure is coaxially mounted inside the ultrasonic integrated structure;

[0007] Ultrasonic integrated structure: The ultrasonic integrated structure includes a side-flow hydrolysis tank, an ultrasonic generator integrated cabinet, an ultrasonic module device, an ultrasonic vibrating plate, and an ultrasonic generator body.

[0008] The ultrasonic generator integrated cabinet is fixedly connected to the top right side of the side flow hydrolysis tank, the ultrasonic module device is fixedly connected to the bottom right side of the ultrasonic generator integrated cabinet, the ultrasonic vibrating plate is fixedly connected to the inner cavity of the ultrasonic module device, and the ultrasonic generator body is fixedly connected to the bottom end of the ultrasonic vibrating plate.

[0009] Maintenance structure: The maintenance structure includes a mounting bracket, a flip cover, a fixing gear, and a magnetic strip;

[0010] The mounting bracket is fixedly connected to both ends of the interior of the ultrasonic generator integrated cabinet. The flip cover is rotatably connected to the inner side of the mounting bracket. The fixed gear is fixedly connected to one end of the mounting bracket. The magnetic strip is fixedly connected to one end of the flip cover.

[0011] Preferably, the maintenance structure further includes a placement rack and a toothed plate;

[0012] The placement rack is slidably connected to the inside of the ultrasonic generator integrated cabinet, and the toothed plate is fixedly connected to both ends of the placement rack.

[0013] Preferably, the fixed gear and the toothed plate are meshingly connected, and there are two sets of magnetic strips. The two sets of magnetic strips are arranged on opposite sides of each other, and the two sets of magnetic strips are magnetically connected.

[0014] Preferably, the number of flip covers is two sets, and the rotation angle of the two sets of flip covers is ninety degrees.

[0015] Preferably, the ultrasonic integrated structure further includes an inlet, an outlet, a controller module, and a thermal carbonization treatment device;

[0016] The inlet is fixedly connected to the upper outer side of the side-flow hydrolysis tank, the outlet is fixedly connected to the lower outer side of the side-flow hydrolysis tank, and the controller module is fixedly connected to the top of the placement frame.

[0017] Preferably, it also includes a leak-proof structure;

[0018] The leak-proof structure includes two sets of auxiliary cylinders, an extension groove, a through groove, and a sliding groove;

[0019] The two sets of auxiliary cylinders are respectively fixedly connected to one end of the inlet and the outlet. The extension groove is opened on the inner wall of the auxiliary cylinder, the through groove is opened on the outside of the auxiliary cylinder, and the sliding groove is opened inside the auxiliary cylinder.

[0020] Preferably, the leak-proof structure further includes a spring block, a cylinder, a ring, a guide groove, and a handle;

[0021] The spring block is slidably connected to the inside of the groove, the cylinder is fixedly connected to one end of the spring block, the ring is rotatably connected to the inside of the auxiliary cylinder, the guide groove is opened inside the ring, and the handle is fixedly connected to one side of the ring.

[0022] The present invention provides an ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge, the advantages of which are:

[0023] This utility model, through the setting of a maintenance structure and the auxiliary cooperation between the mounting bracket and the flip cover, can release the magnetic connection formed between the two sets of flip covers when they are flipped upwards, and allow the mounting bracket to rise vertically inside the magnetic strip. This facilitates the maintenance of the ultrasonic generator integrated cabinet by the staff, while providing the staff with more operating space, reducing the chance of damaging surrounding components, and shortening downtime.

[0024] Based on the above-mentioned beneficial effects, a leak-proof structure is provided. Through the auxiliary cooperation between the auxiliary cylinder and the extension groove, when the handle is turned, four sets of spring blocks can be driven to slide inside the slide groove and retract into the auxiliary cylinder through the extension groove. This can increase the stability of the connection between the water pipe and the inlet and outlet, prevent water leakage during the discharge process, and effectively protect the working environment. Attached Figure Description

[0025] Figure 1 This is an axonometric view of the present invention;

[0026] Figure 2 This is a three-dimensional sectional view of the ultrasonic generator integrated cabinet of this utility model.

[0027] Figure 3 This is a three-dimensional schematic diagram of the flip cover of this utility model;

[0028] Figure 4 This is a three-dimensional schematic diagram of the placement rack of this utility model;

[0029] Figure 5 This is a three-dimensional sectional view of the auxiliary cylinder of this utility model.

[0030] Explanation of the reference numerals in the figure:

[0031] 11. Side-flow hydrolysis tank; 12. Inlet; 13. Outlet; 14. Ultrasonic generator integrated cabinet; 15. Ultrasonic module device; 16. Ultrasonic vibrating plate; 17. Ultrasonic generator body; 18. Controller module; 19. Thermal carbonization treatment device.

[0032] 21. Mounting bracket; 22. Flip cover; 23. Fixing gear; 24. Magnetic strip; 25. Placement rack; 26. Gear plate;

[0033] 31. Auxiliary cylinder; 32. Extension groove; 33. Through groove; 34. Slide groove; 35. Spring block; 36. Cylinder; 37. Ring; 38. Guide groove; 39. Handle. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figures 1-5 The present invention provides an ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge, comprising an ultrasonic integrated structure;

[0036] Maintenance structure: The maintenance structure is coaxially mounted inside the ultrasonic integrated structure;

[0037] Ultrasonic integrated structure: The ultrasonic integrated structure includes a side-flow hydrolysis tank 11, an ultrasonic generator integrated cabinet 14, an ultrasonic module device 15, an ultrasonic vibrating plate 16, and an ultrasonic generator body 17.

[0038] The ultrasonic generator integrated cabinet 14 is fixedly connected to the top right side of the side flow hydrolysis tank 11, the ultrasonic module device 15 is fixedly connected to the bottom right side of the ultrasonic generator integrated cabinet 14, the ultrasonic vibrating plate 16 is fixedly connected to the inner cavity of the ultrasonic module device 15, and the ultrasonic generator body 17 is fixedly connected to the bottom end of the ultrasonic vibrating plate 16.

[0039] The ultrasonic integrated structure also includes an inlet 12, an outlet 13, a controller module 18, and a thermal carbonization treatment device 19.

[0040] The inlet 12 is fixedly connected to the upper outer side of the side flow hydrolysis tank 11, the outlet 13 is fixedly connected to the lower outer side of the side flow hydrolysis tank 11, and the controller module 18 is fixedly connected to the top of the placement rack 25.

[0041] Among these efforts, the effectiveness of the activated sludge treatment system in reducing excess sludge at the source was verified. Biological conditioning and physical cell disruption technologies were used to pretreat municipal sludge. The ultrasonic generator body 17 utilized the cavitation phenomenon of ultrasound to accelerate sludge hydrolysis. Side-flow technology placed the activated sludge concentrated and returned from the sedimentation tank into a separate side-flow hydrolysis tank 11. The side-flow hydrolysis tank 11 provides a strictly anaerobic environment, accelerating the hydrolysis reaction and decomposing the large organic molecules adsorbed by microorganisms into smaller, easily degradable organic molecules. Simultaneously, the ultrasonic generator integrated cabinet 14 controlled the ultrasonic energy density and action time. The parameters can achieve directional lysis of the cell walls of aged sludge microorganisms, releasing intracellular organic matter to the extracellular space, which facilitates the subsequent hydrolysis and acidification of sludge. Low-intensity ultrasound can also put the microorganisms in the sludge in a vibrating state, enhance the movement of liquid microorganisms, accelerate mass transfer, and thus improve the speed of biological and chemical reactions. The thermal carbonization treatment device 19 consists of an indirect heating device and a low-speed mixer. The drying and carbonization of sludge can significantly reduce the amount of sludge and can also be used as a resource. It has great practical value in the current context of energy conservation, emission reduction, quality improvement and efficiency enhancement in the wastewater treatment industry.

[0042] Maintenance structure: The maintenance structure includes a mounting bracket 21, a flip cover 22, a fixing gear 23, and a magnetic strip 24;

[0043] Mounting bracket 21 is fixedly connected to both ends of the interior of the ultrasonic generator integrated cabinet 14. Flip cover 22 is rotatably connected to the inside of mounting bracket 21. Fixed gear 23 is fixedly connected to one end of mounting bracket 21. Magnetic strip 24 is fixedly connected to one end of flip cover 22.

[0044] The maintenance structure also includes a mounting frame 25 and a toothed plate 26;

[0045] The placement rack 25 is slidably connected to the inside of the ultrasonic generator integrated cabinet 14, and the toothed plate 26 is fixedly connected to both ends of the placement rack 25;

[0046] The fixed gear 23 and the toothed plate 26 are meshing. There are two sets of magnetic strips 24, which are set on opposite sides of each other and are magnetically connected. There are two sets of flip covers 22, and the rotation angle of the two sets of flip covers 22 is ninety degrees.

[0047] With the auxiliary cooperation between the mounting bracket 21 and the flip cover 22, when the two sets of flip covers 22 are flipped upward, the magnetic connection formed between the two sets of flip covers 22 can be released, and the placement bracket 25 can be vertically raised inside the magnetic strip 24.

[0048] Working principle: When the staff is performing maintenance on the inside of the ultrasonic generator integrated cabinet 14;

[0049] First, by opening both sets of flip covers 22 upwards simultaneously, the magnetic attraction between the two sets of magnetic strips 24 can be released. When the two sets of flip covers 22 are flipped, the fixed gear 23 fixedly connected to one end of the flip cover 22 can rotate accordingly.

[0050] Next, the toothed plate 26 and the fixed gear 23 can be meshed together, so that both ends can be fixedly connected. The placement rack 25 with the toothed plate 26 is raised vertically inside the magnetic strip 24, and the controller module 18 installed at the top of the placement rack 25 can be lifted to the outside of the ultrasonic generator integrated cabinet 14.

[0051] This step facilitates maintenance of the ultrasonic generator integrated cabinet 14 by staff, while providing them with ample operating space, reducing the chance of damaging surrounding components, and shortening downtime.

[0052] Please see Figure 1-3 As shown, this embodiment, based on the above embodiment, also includes a leak-proof structure;

[0053] The leak-proof structure includes two sets of auxiliary cylinders 31, an extension groove 32, a through groove 33, and a sliding groove 34;

[0054] Two sets of auxiliary cylinders 31 are fixedly connected to one end of the inlet 12 and the outlet 13, respectively. The extension groove 32 is opened on the inner wall of the auxiliary cylinder 31, the through groove 33 is opened on the outside of the auxiliary cylinder 31, and the sliding groove 34 is opened inside the auxiliary cylinder 31.

[0055] The leak-proof structure also includes a spring clip 35, a cylinder 36, a ring 37, a guide groove 38, and a handle 39;

[0056] The spring block 35 is slidably connected to the inside of the slide groove 34, the cylinder 36 is fixedly connected to one end of the spring block 35, the ring 37 is rotatably connected to the inside of the auxiliary cylinder 31, the guide groove 38 is opened inside the ring 37, and the handle 39 is fixedly connected to one side of the ring 37.

[0057] The auxiliary cylinder 31 is used to open the extension groove 32, the through groove 33 and the slide groove 34, the ring 37 is used to open the guide groove 38, one end of the cylinder 36 is inserted through the inside of the guide groove 38, one end of the spring block 35 is inserted through the inside of the extension groove 32, and the handle 39 is inserted through the through groove 33 and is inserted through the outside of the auxiliary cylinder 31.

[0058] With the auxiliary cooperation between the auxiliary cylinder 31 and the extension groove 32, when the handle 39 is turned, the four sets of spring blocks 35 can be guided to slide inside the slide groove 34 and retract into the auxiliary cylinder 31 through the extension groove 32.

[0059] Working principle: When the water pipe is connected to the inlet 12 and the outlet 13 in sequence through the auxiliary cylinder 31;

[0060] First, by rotating the handle 39 through the through slot 33, the ring 37 can be rotated inside the auxiliary cylinder 31. Since one end of the cylinder 36 is installed inside the guide slot 38, when the ring 37 rotates, it can drive the spring block 35 to slide inside the slide groove 34.

[0061] Next, one end of the spring clip 35 can be retracted into the interior of the auxiliary cylinder 31 through the extension groove 32, and the water pipe can be inserted into the interior of the inlet 12 and the outlet 13 in sequence for connection. After releasing the rotation of the handle 39, the four sets of spring clips 35 can be reset under the influence of elastic force and form a clamping and positioning on the outside of the water pipe connection end.

[0062] This step increases the stability of the connection between the water pipe and the inlet 12 and outlet 13, prevents leakage of sewage during discharge, and effectively protects the working environment.

[0063] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge, comprising an ultrasonic integrated structure, characterized in that: Maintenance structure: The maintenance structure is coaxially mounted inside the ultrasonic integrated structure; Ultrasonic integrated structure: The ultrasonic integrated structure includes a side-flow hydrolysis tank (11), an ultrasonic generator integrated cabinet (14), an ultrasonic module device (15), an ultrasonic vibrating plate (16), and an ultrasonic generator body (17). The ultrasonic generator integrated cabinet (14) is fixedly connected to the top right side of the side flow hydrolysis tank (11), the ultrasonic module device (15) is fixedly connected to the bottom right side of the ultrasonic generator integrated cabinet (14), the ultrasonic vibrating plate (16) is fixedly connected to the inner cavity of the ultrasonic module device (15), and the ultrasonic generator body (17) is fixedly connected to the bottom end of the ultrasonic vibrating plate (16). Maintenance structure: The maintenance structure includes a mounting bracket (21), a flip cover (22), a fixed gear (23), and a magnetic strip (24); The mounting bracket (21) is fixedly connected to both ends of the interior of the ultrasonic generator integrated cabinet (14), the flip cover (22) is rotatably connected to the inner side of the mounting bracket (21), the fixed gear (23) is fixedly connected to one end of the mounting bracket (21), and the magnetic strip (24) is fixedly connected to one end of the flip cover (22).

2. The ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge according to claim 1, characterized in that, The maintenance structure also includes a placement rack (25) and a toothed plate (26); The placement rack (25) is slidably connected to the inside of the ultrasonic generator integrated cabinet (14), and the toothed plate (26) is fixedly connected to both ends of the placement rack (25).

3. The ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge according to claim 2, characterized in that, The fixed gear (23) and the toothed plate (26) are meshed together. There are two sets of magnetic strips (24), which are arranged on opposite sides of each other and are magnetically connected.

4. The ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge according to claim 2, characterized in that, The number of flip covers (22) is two sets, and the rotation angle of the two sets of flip covers (22) is ninety degrees.

5. The ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge according to claim 1, characterized in that, The ultrasonic integrated structure also includes an inlet (12), an outlet (13), a controller module (18), and a thermal carbonization treatment device (19); The inlet (12) is fixedly connected to the upper outer side of the side-flow hydrolysis tank (11), the outlet (13) is fixedly connected to the lower outer side of the side-flow hydrolysis tank (11), and the controller module (18) is fixedly connected to the top of the placement rack (25).

6. The ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge according to claim 5, characterized in that, It also includes a leak-proof structure; The leak-proof structure includes two sets of auxiliary cylinders (31), an extension groove (32), a through groove (33), and a sliding groove (34); The two sets of auxiliary cylinders (31) are fixedly connected to one end of the inlet (12) and the outlet (13), respectively. The extension groove (32) is opened on the inner wall of the auxiliary cylinder (31), the through groove (33) is opened on the outside of the auxiliary cylinder (31), and the sliding groove (34) is opened inside the auxiliary cylinder (31).

7. The ultrasonic integrated device for enhancing the hydrolysis function of side-flow sludge according to claim 6, characterized in that, The leak-proof structure also includes a spring clip (35), a cylinder (36), a ring (37), a guide groove (38), and a handle (39); The spring block (35) is slidably connected to the inside of the slide groove (34), the cylinder (36) is fixedly connected to one end of the spring block (35), the ring (37) is rotatably connected to the inside of the auxiliary cylinder (31), the guide groove (38) is opened inside the ring (37), and the handle (39) is fixedly connected to one side of the ring (37).

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