Tempering hollow glass production and processing press device
Patent Information
- Application Number
- CN202522592636.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-06
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-12-06
AI Technical Summary
目前,中空玻璃在热压过程中,压力控制不精准,容易导致中空玻璃受力不均,玻璃边缘密封不良,进而引发后续使用中的气体泄漏或湿气渗入现象,降低成品良率
[0011]本实用新型提供了一种钢化中空玻璃生产加工用压合装置,具备以下有益效果,限位机构用于限制中空玻璃位置,通过采用上压台配合下压台,红外卤素加热管首先对玻璃边缘进行局部加热,使丁基胶软化熔融,配合若干组对滚压辊在压力作用下将软化的胶条压实,确保粘接牢固和平整度,热压过程中,翻转架可带动上压台和下压台进行往复翻转,保证中空玻璃受力均匀,防止气体泄漏或湿气渗入,提高成品良率。
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Figure CN224883955U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating glass production technology, specifically a pressing device for the production and processing of tempered insulating glass. Background Technology
[0002] Tempered insulated glass is a composite glass product consisting of two or more panes of tempered glass separated by a sealant, forming an internal dry gas layer (usually air or an inert gas). The pressing of tempered insulated glass involves combining two or more panes of tempered glass with a spacer using sealant and then bonding them under pressure under specific processes. The purpose is to create a dry, sealed air layer (or fill it with an inert gas), thereby achieving excellent thermal and sound insulation performance.
[0003] Hot pressing is a crucial step in the production of composite sealing strip insulated glass. Heating and pressurizing melt and bond the sealing strip, ensuring a strong bond between the two panes of glass and creating a sealed, dry space. Currently, inaccurate pressure control during the hot pressing process can easily lead to uneven stress on the insulated glass, poor sealing at the glass edges, and consequently, gas leaks or moisture infiltration during subsequent use, reducing the yield rate of the finished product. Utility Model Content
[0004] To address the above deficiencies, this utility model provides a pressing device for the production and processing of tempered insulating glass, thereby solving the problem of hot pressing of tempered insulating glass.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A pressing device for the production and processing of tempered insulating glass, comprising: frame; The tilting frame is a frame with both ends movably mounted on the machine frame. Drive unit one is mounted on the frame and is used to drive the tilting frame to rotate; The upper pressure table is slidably mounted at both ends inside the top of the tilting frame; Linear actuator one is fixed to the top of the tilting frame and is used to drive the upper pressure table to rise and fall; The lower pressure table is fixed at both ends to the bottom of the inner side of the tilting frame; The limiting mechanism is a set, which is staggered in the upper and lower pressure tables.
[0006] Furthermore, a set of limiting mechanisms includes a set of linear actuators II staggered on the upper and lower pressure platforms, with push plates connected to the telescopic ends of each set of linear actuators II; two sets of guide sleeves staggered in the upper and lower pressure platforms, with limiting rods movably inserted into each of the two sets of guide sleeves; the limiting rods are respectively connected to the corresponding push plates.
[0007] Furthermore, several sets of opposing rollers and a set of opposing infrared halogen heating tubes are movably installed in the upper and lower pressure platforms, respectively.
[0008] Furthermore, adjacent pairs of rollers are connected by a transmission chain, and the upper and lower pressure platforms are respectively equipped with drive devices that drive several pairs of opposing rollers.
[0009] Furthermore, the flipping frame has a flipping angle of 180°.
[0010] Furthermore, corresponding automatic feeding racks and automatic unloading racks are placed on both sides of the frame.
[0011] This utility model provides a pressing device for the production and processing of tempered insulating glass, which has the following beneficial effects: the limiting mechanism is used to limit the position of the insulating glass; by using an upper pressing platform in conjunction with a lower pressing platform, an infrared halogen heating tube first locally heats the edge of the glass to soften and melt the butyl rubber; and several sets of rollers press the softened rubber strip under pressure to ensure strong adhesion and flatness. During the hot pressing process, the flipping frame can drive the upper and lower pressing platforms to reciprocate, ensuring that the insulating glass is subjected to uniform force, preventing gas leakage or moisture infiltration, and improving the yield of finished products. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of a pressing device for the production and processing of tempered insulating glass according to the present invention; Figure 2 This is a schematic diagram of the initial state of the tilting frame described in this utility model; Figure 3 This is a schematic diagram of the upper and lower pressure platforms described in this utility model; Figure 4 This is a schematic diagram of the limiting mechanism of this utility model; Figure 5 This is a schematic diagram of the flipping frame described in this utility model. In the diagram: 1. Frame; 2. Tilting frame; 3. Drive unit one; 4. Upper pressure table; 5. Linear actuator one; 6. Lower pressure table; 7. Linear actuator two; 8. Push plate; 9. Guide sleeve; 10. Limiting rod; 11. Roller roller; 12. Infrared halogen heating tube; 13. Transmission chain; 14. Drive unit two; 15. Automatic feeding rack; 16. Automatic unloading rack. Detailed Implementation
[0013] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0014] Please see Figures 1 to 5 As shown in the figure, this application provides a pressing device for the production and processing of tempered insulating glass, including a frame 1; a flipping frame 2, which is a frame body and is movably mounted on the frame 1 at both ends via rotating shafts; a drive device 3, which is mounted on the frame 1 and is used to drive the flipping frame 2 to rotate; an upper pressing platform 4, which is slidably mounted on the top of the flipping frame 2 at both ends; a linear actuator 5, which is fixed on the top of the flipping frame 2 and is used to drive the upper pressing platform 4 to rise and fall; a lower pressing platform 6, which is fixed on the bottom of the flipping frame 2 at both ends; and a set of limiting mechanisms, which are respectively staggered in the upper pressing platform 4 and the lower pressing platform 6.
[0015] In this embodiment, the drive device 3 uses a servo motor or stepper motor, which drives the flipping frame 2 to reciprocate through a set of rotating shafts. The linear actuator 5 uses a cylinder or electric push rod. Fixed slide rails are installed on both sides of the flipping frame 2 to facilitate the lifting and lowering of the upper pressure platform 4. During hot pressing, the insulating glass to be hot pressed is placed on the lower pressure platform 6. The limiting mechanism is used to limit the position of the insulating glass. The linear actuator 5 drives the upper pressure platform 4 to descend. By using the upper pressure platform 4 in conjunction with the lower pressure platform 6, the internal infrared halogen heating tube first locally heats the edge of the glass, softening and melting the butyl rubber. With the help of several sets of rolling rollers, the softened rubber strip is pressed firmly under pressure to ensure strong adhesion and flatness. During the hot pressing process, the drive device 3 can drive the upper pressure platform 4 and the lower pressure platform 6 to reciprocate through the flipping frame 2 to ensure that the insulating glass is subjected to uniform force, prevent gas leakage or moisture infiltration, and improve the yield of finished products.
[0016] In some embodiments, a set of limiting mechanisms includes a set of linear actuators 7 alternately installed on the upper pressure platform 4 and the lower pressure platform 6, with push plates 8 connected to the telescopic ends of the set of linear actuators 7 respectively; two sets of guide sleeves 9 alternately embedded in the upper pressure platform 4 and the lower pressure platform 6, with limiting rods 10 movably inserted into the two sets of guide sleeves 9 respectively; the limiting rods 10 are respectively connected to the corresponding push plates 8.
[0017] like Figure 4 As shown, the linear actuator 7 uses a cylinder or electric push rod. When the telescopic end extends, it can drive the limit rod 10 to descend via the push plate 8. Conversely, when the telescopic end retracts, it can drive the limit rod 10 to rise via the push plate 8, thus achieving the purpose of limiting the insulating glass.
[0018] In some embodiments, several sets of opposing rollers 11 and a set of opposing infrared halogen heating tubes 12 are movably installed in the upper pressure table 4 and the lower pressure table 6, respectively. The infrared halogen heating tubes 12 first locally heat the edge of the glass to soften and melt the butyl rubber. The softened rubber strip is then pressed firmly by the several sets of rollers 11 under pressure to ensure a firm bond and flatness.
[0019] In some embodiments, adjacent sets of rollers 11 are connected by a transmission chain 13, and the upper pressure table 4 and the lower pressure table 6 are respectively equipped with drive devices 14 for driving several sets of opposing rollers 11, such as... Figure 3 As shown, the drive device 2 14 uses a servo motor or a stepper motor to drive several sets of opposing rollers 11 to rotate relative to each other, thereby realizing the conveying of insulating glass.
[0020] In some embodiments, the flipping frame 2 is flipped back and forth, with each flip angle being 180°.
[0021] In some embodiments, corresponding automatic feeding racks 15 and automatic unloading racks 16 are placed on both sides of the frame 1, and feeding rollers are movably installed in the automatic feeding racks 15 and automatic unloading racks 16 to realize automatic loading and unloading.
[0022] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.
Claims
1. A pressing device for the production and processing of tempered insulating glass, characterized in that: include Rack (1); The flipping frame (2) is a frame with both ends movably mounted on the frame (1); Drive unit 1 (3) is mounted on frame (1) and is used to drive the tilting frame (2) to rotate; The upper pressure table (4) is slidably installed at both ends on the top of the flipping frame (2); Linear actuator 1 (5) is fixed on the top of the tilting frame (2) and is used to drive the upper pressure table (4) to rise and fall; The lower pressing platform (6) is fixed at both ends to the bottom of the inner side of the flipping frame (2); The limiting mechanism is a set, which is staggered in the upper pressure table (4) and the lower pressure table (6).
2. The pressing device for tempered insulating glass production and processing according to claim 1, characterized in that, A set of limiting mechanisms includes a set of linear actuators (7) staggered on the upper pressure plate (4) and the lower pressure plate (6), and the telescopic ends of the set of linear actuators (7) are respectively connected to push plates (8); two sets of guide sleeves (9) staggered in the upper pressure plate (4) and the lower pressure plate (6), and limiting rods (10) are movably inserted in the two sets of guide sleeves (9); the limiting rods (10) are respectively connected to the corresponding push plates (8).
3. The pressing device for tempered insulating glass production and processing according to claim 1, characterized in that, Several sets of opposing rollers (11) and a set of opposing infrared halogen heating tubes (12) are movably installed in the upper pressure table (4) and the lower pressure table (6).
4. The pressing device for tempered insulating glass production and processing according to claim 3, characterized in that, Adjacent pairs of rollers (11) are connected by a transmission chain (13), and the upper press (4) and lower press (6) are respectively equipped with drive devices (14) that drive several pairs of opposite rollers (11).
5. The pressing device for tempered insulating glass production and processing according to claim 1, characterized in that, The flipping frame (2) has a flipping angle of 180°.
6. The pressing device for tempered insulating glass production and processing according to claim 1, characterized in that, The machine frame (1) has corresponding automatic feeding racks (15) and automatic unloading racks (16) placed on both sides.