A gardenia flower essential oil extraction device

CN224884017UActive Publication Date: 2026-10-23KANGHONG BIOTECHNOLOGY GRP CO LTD
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Patent Information

Application Number
CN202522536775.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-10-23
Estimated Expiration
2035-11-28

AI Technical Summary

Technical Problem

[0004]本实用新型提出一种栀子花精油提存装置,解决了相关技术中的在蒸馏过程中,原料层容易因蒸汽穿透而形成紧密堆积,导致蒸汽通道堵塞,造成局部过热或受热不均的问题

Benefits of technology

本实用新型中,伺服电机驱动蒸馏板转动时,通过齿轮啮合带动连接管绕自身轴线旋转,同时水泵将水蒸气通过水管和连接头泵入连接管,从喷头均匀喷射,连接管的旋转使翻料板持续翻动和拨散蒸馏板上的栀子花,避免了原料堆积,确保了受热均匀,同时,喷头在翻动过程中直接向松散原料喷射高温蒸汽,增强了蒸汽与栀子花的接触面积和渗透效率,从而提高了精油蒸馏效率和提取率,装置采用多层蒸馏板结构,通过连接柱和固定板将多个蒸馏板固定,由伺服电机同步驱动所有蒸馏板旋转,多层蒸馏板设计允许同时放置大量栀子花原料,伺服电机的同步驱动确保了各层原料均匀翻动和蒸汽处理,同时通过每层的翻动和蒸汽喷射,保证了各层原料的蒸馏一致性,从而提升了装置的生产能力和整体经济性。

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Abstract

The utility model relates to a technical field of depositing device, propose a kind of gardenia flower essential oil depositing device, including shell assembly, the shell assembly includes heating shell, the top of heating shell is successively equipped with distillation shell and upper cover, support leg is equipped with baffle assembly for holding gardenia flower in the middle, the baffle assembly includes servo motor, the output of servo motor is fixedly connected with distillation plate, each layer distillation plate is all provided with material turning assembly for turning gardenia flower, the rotation of connecting pipe makes material turning plate continuously turn and scatter gardenia flower on distillation plate, avoid raw material accumulation, nozzle directly steam is injected to raw material in turning process, steam and gardenia flower contact area is enhanced. Through the above technical scheme, in the distillation process in the prior art, the raw material layer is easily formed by steam penetration and is tightly accumulated, which leads to steam channel blockage, causes local overheating or uneven heating problem.
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Description

Technical Field

[0001] This utility model relates to the field of extraction and storage devices, specifically to a gardenia essential oil extraction and storage device. Background Technology

[0002] Gardenia essential oil is a natural aromatic substance extracted from the petals of the gardenia flower, a plant in the Rubiaceae family. It is a pale yellow, transparent liquid with a unique sweet floral fragrance and a hint of milky sweetness, and is known as the fragrance of oriental beauty. In the extraction and production of gardenia essential oil, water distillation is often used. The gardenia raw material is placed on a sieve plate in a distillation apparatus, and water is heated to produce saturated water vapor. Under pressure, the water vapor penetrates the raw material layer from bottom to top, carrying out the volatile essential oil components in the gardenia. The mixed steam then enters a condensation system to be cooled and liquefied, ultimately achieving oil-water separation and obtaining the essential oil product.

[0003] In existing technologies, the raw materials in essential oil distillation apparatus are typically statically piled on a sieve plate. During distillation, the raw material layer easily forms a dense pile due to steam penetration, leading to blockage of the steam channel, causing localized overheating or uneven heating, resulting in low distillation efficiency and unsatisfactory essential oil extraction rate. Therefore, this utility model proposes a gardenia essential oil extraction and storage device. Utility Model Content

[0004] This invention proposes a gardenia essential oil extraction and storage device, which solves the problem in related technologies where, during the distillation process, the raw material layer easily forms a dense accumulation due to steam penetration, leading to blockage of the steam channel and causing local overheating or uneven heating.

[0005] The technical solution of this utility model is as follows: A gardenia essential oil extraction and storage device includes a shell assembly, the shell assembly including a heating shell, a plurality of support legs installed at the bottom of the heating shell, a distillation shell and a top cover sequentially installed at the top of the heating shell, a partition assembly for holding gardenia flowers in the support legs, the partition assembly including a servo motor, the servo motor being fixedly connected to the center of the bottom of the heating shell, the output end of the servo motor penetrating through the heating shell, the output end of the servo motor being fixedly connected to a distillation plate, the distillation plate having a plurality of ventilation holes for water vapor exchange, a connecting column being fixedly connected to the center of the distillation plate, a fixing plate being fixedly connected to the top of the connecting column, and a plurality of distillation plates being provided, the bottom distillation plate being directly fixed to the output end of the servo motor, the upper distillation plates being fixed to the fixing plate at the top of the connecting column penetrating each layer by bolts, and a turning assembly being provided on each layer of the distillation plate for turning the gardenia flowers.

[0006] Preferably, the material turning assembly includes a bevel gear one, which is fixedly connected to a connecting column, and a plurality of bevel gears two are meshed on the bevel gear one, with a connecting pipe fixedly connected to the end of each bevel gear two away from the bevel gear one.

[0007] Preferably, the partition assembly further includes a baffle, which is rotatably mounted on the outside of the distillation plate and fixedly connected to the inner wall of the distillation shell.

[0008] Preferably, the outer ring of the connecting column is fitted with a protective shell, and the second bevel gear penetrates the outer wall of the protective shell and meshes with the first bevel gear.

[0009] Preferably, a limiting ring is fixedly connected to the outer wall of the protective shell, and the connecting pipe is rotatably mounted on the limiting ring.

[0010] Preferably, each of the connecting pipes has a plurality of nozzles arranged in a circumferential array on its outer wall, the nozzles being connected to the connecting pipes, and a plurality of material-turning plates being fixedly connected to the outer wall of the connecting pipes, the ends of the material-turning plates being fitted with heat-resistant rubber.

[0011] Preferably, a water pump is fixedly connected to the outer wall of the heating shell, a water pipe is installed on the outer wall of the support leg, the water pipe is connected to the water pump, a plurality of connectors are installed on the water pipe, and the connecting pipe is hinged to the connectors.

[0012] The beneficial effects of this utility model are as follows: In this invention, when the servo motor drives the distillation plate to rotate, it drives the connecting pipe to rotate around its own axis through gear meshing. At the same time, the water pump pumps steam into the connecting pipe through the water pipe and the connector, and sprays it evenly from the nozzle. The rotation of the connecting pipe causes the turning plate to continuously turn and disperse the gardenia flowers on the distillation plate, avoiding the accumulation of raw materials and ensuring uniform heating. Meanwhile, the nozzle directly sprays high-temperature steam onto the loose raw materials during the turning process, enhancing the contact area and penetration efficiency between the steam and the gardenia flowers, thereby improving the distillation efficiency and extraction rate of essential oil. The device adopts a multi-layer distillation plate structure, with multiple distillation plates fixed by connecting columns and fixing plates. The servo motor synchronously drives all distillation plates to rotate. The multi-layer distillation plate design allows for the simultaneous placement of a large amount of gardenia flower raw materials. The synchronous drive of the servo motor ensures that the raw materials in each layer are evenly turned and steam-treated. At the same time, the turning and steam injection of each layer ensures the consistency of distillation of the raw materials in each layer, thereby improving the production capacity and overall economy of the device. Attached Figure Description

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0014] Figure 1 This is a perspective view of the entire utility model; Figure 2This is a top view of the internal structure of this utility model; Figure 3 This is a schematic diagram of the internal three-dimensional structure of the present invention; Figure 4 This is a schematic diagram of the partition assembly and the material turning assembly of this utility model.

[0015] In the diagram: 1. Outer shell assembly; 101. Heating shell; 102. Support leg; 103. Distillation shell; 104. Top cover; 2. Partition assembly; 201. Servo motor; 202. Distillation plate; 203. Connecting column; 204. Fixing plate; 205. Protective shell; 206. Limiting ring; 207. Enclosure; 3. Turning assembly; 301. Bevel gear one; 302. Bevel gear two; 303. Connecting pipe; 304. Nozzle; 305. Turning plate; 4. Water pump; 5. Water pipe; 6. Connector. Detailed Implementation

[0016] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0017] Example like Figures 1-4 As shown, this embodiment proposes a gardenia essential oil extraction and storage device, including a shell assembly 1. The shell assembly 1 includes a heating shell 101, which has a heating mechanism inside for heating water. Several support legs 102 are installed at the bottom of the heating shell 101. A distillation shell 103 and a top cover 104 are sequentially installed on the top of the heating shell 101. The top cover is connected to an external condensation system. A partition assembly 2 is provided in the support legs 102 for holding gardenia flowers. The partition assembly 2 includes a servo motor 201, which is fixedly connected to the center of the bottom of the heating shell 101. The output end of the servo motor 201 passes through the heating shell. The output end of the servo motor 201 is fixedly connected to the shell 101 and the distillation plate 202. The distillation plate 202 has several ventilation holes for water vapor exchange. A connecting column 203 is fixedly connected to the center of the distillation plate 202. A fixing plate 204 is fixedly connected to the top of the connecting column 203. There are several distillation plates 202. The bottom distillation plate 202 is directly fixed to the output end of the servo motor 201. The upper distillation plates 202 are fixed to the fixing plate 204 at the top of the connecting column 203 that runs through each layer by bolts. Each distillation plate 202 is equipped with a material turning component 3 to turn the gardenia flowers to prevent the gardenia flowers from piling up and affecting the distillation.

[0018] like Figures 1-4As shown, the material turning assembly 3 includes a bevel gear 301, which is fixedly connected to a connecting post 203. Several bevel gears 302 are meshed on the bevel gear 301, and a connecting pipe 303 is fixedly connected to the end of each bevel gear 302 away from the bevel gear 301. The partition assembly 2 also includes a baffle 207, which is rotatably mounted on the outside of the distillation plate 202 and fixedly connected to the inner wall of the distillation shell 103. The baffle 207 has several through holes for limiting the connection pipes 303. A protective shell 205 is fitted around the outer ring of the connecting post 203. The bevel gears 302 penetrate the outer wall of the protective shell 205 and mesh with the bevel gear 301. The protective shell 205 prevents material from being easily moved. The flower affects the meshing of bevel gear 202 and bevel gear 101; the outer wall of the protective shell 205 is fixedly connected to the limiting ring 206, and the connecting pipe 303 is rotatably installed on the limiting ring 206; several nozzles 304 are arranged in a circumferential array on the outer wall of each connecting pipe 303, and the nozzles 304 are connected to the connecting pipe 303; several turning plates 305 are fixedly connected to the outer wall of the connecting pipe 303, and the ends of the turning plates 305 are covered with heat-resistant rubber to prevent damage to the gardenia during rotation; a water pump 4 is fixedly connected to the outer wall of the heating shell 101, and a water pipe 5 is installed on the outer wall of the support leg 102. The water pipe 5 is connected to the water pump 4, and several connectors 6 are installed on the water pipe 5. The connecting pipe 303 is hinged to the connectors 6. A servo motor 201 drives multiple distillation plates 202 to rotate together. During the rotation of the distillation plates 202, the meshing of bevel gear 1 301 and bevel gear 2 302 drives the connecting pipe 303 to rotate around its own axis. The rotation of the connecting pipe 303 causes the circumferentially arrayed turning plates 305 on its outer wall to rotate synchronously. During the rotation, the turning plates 305 continuously turn over and disperse the gardenia flowers piled on the distillation plates 202, ensuring that the raw materials are heated evenly and preventing local overheating or blockage of the steam passage. At the same time, the external water pump 4 pumps the water vapor generated in the heating shell 101 into the continuously rotating connecting pipe 303 through the water pipe 5 and the connector 6. The steam is directly and evenly sprayed onto the loosened gardenia raw materials through the nozzle 304 on the connecting pipe 303. This allows the high-temperature steam to come into more complete contact with the gardenia flowers, which not only enhances the heat transfer process but also promotes the efficient extraction of essential oil components, thereby significantly improving the distillation efficiency and essential oil extraction rate.

[0019] In this embodiment, the distillation shell 103 is removed, and the gardenia raw material is placed on the distillation plate 202 of the partition assembly 2. Then, the distillation shell 103 is re-fixed onto the heating shell 101. Subsequently, the heating mechanism inside the heating shell 101 is activated to heat the water at the bottom of the heating shell 101, generating high-temperature steam. The water pump 4 pumps the generated steam through the water pipe 5 and the connector 6 into the connecting pipe 303 of the material turning assembly 3. The servo motor 201 is activated, and the output end of the servo motor 201 drives all the distillation plates 202 to rotate together. The vent holes on the distillation plates 202 facilitate water vapor exchange. During the rotation of the distillation plates 202... In the process, the material turning component 3 works synchronously. The bevel gear 301 on the connecting column 203 meshes with the bevel gear 302, driving the connecting pipe 303 to rotate around its own axis. The material turning plate 305 rotates accordingly, continuously turning and scattering the gardenia flowers on the distillation plate 202 to avoid raw material accumulation and ensure uniform heating. During the rotation of the connecting pipe 303, the steam inside is evenly sprayed into the loosened gardenia raw material through the nozzles 304 arranged in a circumferential array on the outer wall. The high-temperature steam comes into full contact with the gardenia flowers, carrying the essential oil components upwards, and enters the condensation and collection system through the distillation shell 103 and the top cover 104, ultimately achieving efficient extraction of essential oil.

[0020] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A device for extracting and storing gardenia essential oil, characterized in that, The device includes a housing assembly (1), which includes a heating shell (101). Several support legs (102) are mounted on the bottom of the heating shell (101). A distillation shell (103) and a top cover (104) are sequentially mounted on the top of the heating shell (101). A partition assembly (2) is provided in each support leg (102) for holding gardenia flowers. The partition assembly (2) includes a servo motor (201), which is fixedly connected to the center of the bottom of the heating shell (101). The output end of the servo motor (201) passes through the heating shell (101) and is fixed to the bottom. A distillation plate (202) is connected, and several ventilation holes are provided on the distillation plate (202) for water vapor exchange. A connecting column (203) is fixedly connected to the center of the distillation plate (202), and a fixing plate (204) is fixedly connected to the top of the connecting column (203). There are several distillation plates (202). The bottom distillation plate (202) is directly fixed to the output end of the servo motor (201), and the upper distillation plate (202) is fixed to the fixing plate (204) at the top of the connecting column (203) that runs through each layer by bolts. Each layer of the distillation plate (202) is provided with a turning component (3) for turning the gardenia.

2. The gardenia essential oil extraction and storage device according to claim 1, characterized in that, The material turning assembly (3) includes a bevel gear one (301), which is fixedly connected to a connecting column (203). Several bevel gear twos (302) are meshed on the bevel gear one (301), and a connecting pipe (303) is fixedly connected to the end of each bevel gear two (302) away from the bevel gear one (301).

3. The gardenia essential oil extraction and storage device according to claim 1, characterized in that, The partition assembly (2) also includes a baffle (207), which is rotatably mounted on the outside of the distillation plate (202) and fixedly connected to the inner wall of the distillation shell (103).

4. The gardenia essential oil extraction and storage device according to claim 2, characterized in that, The outer ring of the connecting column (203) is fitted with a protective shell (205), and the second bevel gear (302) penetrates the outer wall of the protective shell (205) and meshes with the first bevel gear (301).

5. The gardenia essential oil extraction and storage device according to claim 4, characterized in that, The outer wall of the protective shell (205) is fixedly connected to a limiting ring (206), and the connecting pipe (303) is rotatably mounted on the limiting ring (206).

6. The gardenia essential oil extraction and storage device according to claim 2, characterized in that, Each of the connecting pipes (303) has a plurality of nozzles (304) arranged in a circumferential array on its outer wall. The nozzles (304) are connected to the connecting pipes (303). A plurality of turning plates (305) are fixedly connected to the outer wall of the connecting pipes (303). The ends of the turning plates (305) are covered with heat-resistant rubber.

7. The gardenia essential oil extraction and storage device according to claim 2, characterized in that, A water pump (4) is fixedly connected to the outer wall of the heating shell (101), and a water pipe (5) is installed on the outer wall of the support leg (102). The water pipe (5) is connected to the water pump (4), and several connectors (6) are installed on the water pipe (5). The connecting pipe (303) is hinged to the connectors (6).