A feed additive processing fermentation device
Patent Information
- Application Number
- CN202522112214.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2035-09-30
AI Technical Summary
根据申请号为CN222182220U的一种饲料添加剂加工发酵装置,然而在排出发酵罐内部的原料时,发酵罐内壁会残留一些原料,导致原料浪费,为了尽量减少发酵罐内部残留的原料,提出了一种饲料添加剂加工发酵装置
1、该饲料添加剂加工发酵装置,通过设置有转动辊、扇叶与固定板上移,再将扇叶收入至收纳腔内部,然后固定板带动转动辊与扇叶上移,对转动辊表面的原料进行刮下,尽量减少原料的残留。
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Figure CN224884025U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed additive processing technology, specifically to a feed additive processing fermentation device. Background Technology
[0002] Feed additives refer to small or trace amounts of substances added during feed production, processing, and use. Although used in small quantities, they have significant effects. Feed additives are essential raw materials in the modern feed industry, significantly enhancing the nutritional value of basic feeds, improving animal production performance, ensuring animal health, saving feed costs, and improving livestock product quality. Fermentation is an indispensable step in the processing of feed additives. According to a feed additive processing fermentation device with application number CN222182220U, some raw materials remain on the inner wall of the fermentation tank when the raw materials are discharged, leading to waste. To minimize the amount of residual raw materials inside the fermentation tank, a feed additive processing fermentation device is proposed. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a feed additive processing and fermentation device, which solves the problems mentioned in the background section.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a feed additive processing and fermentation device, comprising a base, a fixed frame fixedly connected to the top of the base, a top cylinder fixedly connected above the fixed frame, a bottom cylinder fixedly connected below the fixed frame, a rotating cylinder placed between the bottom cylinder and the top cylinder, sealing rings fixedly connected to the top and bottom of the rotating cylinder, sealing cavities formed at the top of the bottom cylinder and the bottom of the top cylinder, each sealing cavity containing a sealing ring, one end of each sealing ring fixedly connected to the corresponding end of the rotating cylinder, and electric telescopic rods fixedly connected to both sides of the fixed frame, with the telescopic ends of the two electric telescopic rods fixed... A fixed plate is connected, and a rotating roller is rotatably connected to the bottom of the fixed plate via a bearing. The bottom end of the rotating roller passes through the bottom of the top cylinder and extends into the interior of the rotating cylinder. A main pipe is fixedly connected inside the rotating cylinder. Several receiving cavities are opened inside the rotating roller and outside the main pipe. A liquid bladder is fixedly connected to one side of each receiving cavity. A push block is fixedly connected to one end of each liquid bladder. A fan blade is fixedly connected to one end of each push block. A spring is fixedly connected to one side of each receiving cavity. One end of each spring is fixedly connected to one side of each push block. The other end of each fan blade extends to the outside of the rotating roller. The liquid bladder and the main pipe are connected by a connecting pipe.
[0005] Preferably, a fixed box is fixedly connected to the top of the fixed plate, the top end of the rotating roller extends into the interior of the fixed box, and a third motor is fixedly connected to the top of the fixed plate and inside the fixed box. The output end of the third motor and the outer side of the rotating roller are both fixedly fitted with meshing drive gears.
[0006] Preferably, a liquid pump is fixedly connected to the top of the fixed box, a rotary joint is installed on the top of the fixed box, one end of the liquid pump is connected to one end of the rotary joint, a liquid tank is fixedly connected to one side of the fixed box, one end of the liquid pump extends into the liquid tank, and one end of the rotary joint is connected to one end of the main pipe.
[0007] Preferably, a winding box is fixedly connected to the outer side of both the top cylinder and the bottom cylinder, and a winding roller is rotatably connected inside each winding box. A scraper wire is wound around the outer side of one of the winding rollers. One end of the scraper wire extends into the bottom cylinder, passes through the rotating cylinder and the top cylinder, extends into the other winding box, and is fixedly connected to the outer side of another winding roller. A second motor is fixedly connected to one side of each winding box, and the output end of the second motor is fixedly connected to one end of each winding roller.
[0008] Preferably, a discharge valve is fixedly connected to the bottom of the bottom cylinder, and a feed valve is fixedly connected to the top of the top cylinder. One end of the feed valve extends above the fixed plate, and the bottom end of the feed valve extends into the interior of the top cylinder.
[0009] Preferably, a first motor is fixedly connected to the lower part of the fixed frame, a main gear is fixedly sleeved on the outer side of the output end of the first motor, a driven gear is fixedly sleeved on the outer side of the rotating cylinder, the main gear and the driven gear mesh, and a controller is fixedly connected to the back of the fixed frame.
[0010] This utility model provides a feed additive processing and fermentation device, which has the following beneficial effects: 1. The feed additive processing and fermentation device is equipped with a rotating roller, fan blades and a fixed plate that moves upward. The fan blades are then retracted into the receiving cavity. The fixed plate then drives the rotating roller and fan blades to move upward, scraping off the raw materials on the surface of the rotating roller to minimize the residue of the raw materials.
[0011] 2. This feed additive processing and fermentation device is equipped with a top cylinder, a rotating cylinder, a bottom cylinder, and a scraper. The extension end of the electric telescopic rod pushes the fixed plate, which in turn drives the fixed box and the rotating roller to move upward from the inside of the top cylinder. This scrapes off the raw material on the outside of the rotating roller, causing the fixed plate to slide outside the feed valve. The output end of the first motor drives the main gear to rotate, which in turn drives the driven gear and the rotating cylinder to rotate. This causes the rotating cylinder to move circumferentially outside the scraper. The scraper scrapes off the inner wall of the rotating cylinder, allowing the raw material inside the rotating cylinder to be discharged through the discharge valve, thus minimizing the residue of the raw material. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the main structure of this utility model; Figure 3 This is a schematic diagram of the internal structure of the rotating cylinder, top cylinder, and bottom cylinder of this utility model; Figure 4 This is a top view of the rotating roller structure of this utility model; Figure 5 This utility model Figure 3 Enlarged view of point A.
[0013] In the diagram: 1. Base; 2. Fixing frame; 3. First motor; 4. Rotating cylinder; 5. Main gear; 6. Driven gear; 7. Bottom cylinder; 8. Top cylinder; 9. Liquid tank; 10. Feed valve; 11. Rotating roller; 12. Main pipe; 13. Receiving cavity; 14. Liquid bladder; 15. Push block; 16. Spring; 17. Fan blade; 18. Connecting pipe; 19. Sealing cavity; 20. Sealing ring; 21. Discharge valve; 22. Rewinding box; 23. Second motor; 24. Rewinding roller; 25. Screwdriver; 26. Fixing box; 27. Drive gear; 28. Third motor; 29. Liquid pump; 30. Rotary joint; 31. Fixing plate; 32. Electric telescopic rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Please see Figures 1 to 5This utility model provides a technical solution: a feed additive processing and fermentation device, including a base 1, a fixed frame 2 fixedly connected to the top of the base 1, a top cylinder 8 fixedly connected above the fixed frame 2, a bottom cylinder 7 fixedly connected below the fixed frame 2, a rotating cylinder 4 placed between the bottom cylinder 7 and the top cylinder 8, sealing rings 20 fixedly connected to the top and bottom of the rotating cylinder 4, sealing cavities 19 opened at the top of the bottom cylinder 7 and the bottom of the top cylinder 8, and sealing rings 20 placed inside the sealing cavities 19, one end of each sealing ring 20 being fixedly connected to the corresponding end of the rotating cylinder 4, electric telescopic rods 32 fixedly connected to both sides of the fixed frame 2, and fixed plates 31 fixedly connected to the telescopic ends of the two electric telescopic rods 32. The bottom of the rotating cylinder 4 is rotatably connected to a rotating roller 11 via a bearing. The bottom end of the rotating roller 11 passes through the bottom of the top cylinder 8 and extends into the interior of the rotating cylinder 4. A main pipe 12 is fixedly connected inside the rotating cylinder 4. Several receiving cavities 13 are opened inside the rotating roller 11 and outside the main pipe 12. A liquid bladder 14 is fixedly connected to one side of the inner cavity of each receiving cavity 13. A push block 15 is fixedly connected to one end of each liquid bladder 14. A fan blade 17 is fixedly connected to one end of each push block 15. A spring 16 is fixedly connected to one side of each receiving cavity 13. One end of each spring 16 is fixedly connected to one side of each push block 15. The other end of each fan blade 17 extends to the outside of the rotating roller 11. The liquid bladder 14 and the main pipe 12 are connected by a connecting pipe 18.
[0016] A fixed box 26 is fixedly connected to the top of the fixed plate 31. The top of the rotating roller 11 extends into the fixed box 26. A third motor 28 is fixedly connected to the top of the fixed plate 31 and inside the fixed box 26. A drive gear 27 that meshes with the output end of the third motor 28 and the outer side of the rotating roller 11 is fixedly sleeved. The drive gear 27 and the rotating roller 11 are driven to rotate by the output end of the third motor 28.
[0017] A liquid pump 29 is fixedly connected to the top of the fixed box 26. A rotary joint 30 is installed on the top of the fixed box 26. One end of the liquid pump 29 is connected to one end of the rotary joint 30. A liquid tank 9 is fixedly connected to one side of the fixed box 26. One end of the liquid pump 29 extends into the liquid tank 9. One end of the rotary joint 30 is connected to one end of the main pipe 12. The liquid tank 14 is connected to the inside of the liquid bladder 14 through the rotary joint 30, the main pipe 12 and the connecting pipe 18.
[0018] Both the top cylinder 8 and the bottom cylinder 7 are fixedly connected to a winding box 22. Inside the winding box 22, a winding roller 24 is rotatably connected. A scraper 25 is wound around the outside of one winding roller 24. One end of the scraper 25 extends into the bottom cylinder 7, passes through the rotating cylinder 4 and the top cylinder 8, and extends into the other winding box 22, where it is fixedly connected to the outside of another winding roller 24. A second motor 23 is fixedly connected to one side of each winding box 22. The output end of the second motor 23 is fixedly connected to one end of each winding roller 24. The output end of the second motor 23 can drive the main gear 5, the driven gear 6, and the rotating cylinder 4 to rotate, causing the rotating cylinder 4 to drive the sealing ring 20 to move inside the sealing cavity 19.
[0019] A discharge valve 21 is fixedly connected to the bottom of the bottom cylinder 7, and a feed valve 10 is fixedly connected to the top of the top cylinder 8. One end of the feed valve 10 extends above the fixed plate 31, and the bottom end of the feed valve 10 extends into the interior of the top cylinder 8. Raw materials are supplied to the top cylinder 8 and the rotating cylinder 4 through the feed valve 10.
[0020] The first motor 3 is fixedly connected to the lower part of the inside of the fixed frame 2. The main gear 5 is fixedly sleeved on the outer side of the output end of the first motor 3, and the driven gear 6 is fixedly sleeved on the outer side of the rotating cylinder 4. The main gear 5 and the driven gear 6 mesh with each other. The controller is fixedly connected to the back of the fixed frame 2. The device is controlled by the PLC controller according to the control program.
[0021] In summary, when using this feed additive processing and fermentation device, raw materials are added into the rotating drum 4 through the feed valve 10. The liquid is pumped out of the liquid tank 9 by the liquid pump 29, and then the other end of the liquid pump 29 sends the liquid into the main pipe 12 through the rotary joint 30. The connecting pipe 18 is then sent into the liquid bladder 14 through the main pipe 12, causing the liquid bladder 14 to expand. The lateral expansion of the liquid bladder 14 pushes the push block 15 to overcome the supporting force of the spring 16, causing the push block 15 to push one end of the fan blade 17 through to the outside of the rotating roller 11. Then, the output end of the third motor 28 drives the drive gear 27 to rotate, causing the drive gear 27 to drive the rotating roller 11 to rotate. The rotating roller 11 drives the fan blade 17 to turn over the raw materials inside the rotating drum 4, and the feed additive ferments inside the rotating drum 4. An electric heating plate is fixedly connected to the inner cavity of the rotating drum 4, and a temperature and humidity sensor is fixedly connected to the top of the inner cavity of the top cylinder 8.
[0022] After fermentation, the liquid is pumped out of the rotary joint 30, the main pipe 12 and the connecting pipe 18 and the liquid bladder 14 by the liquid pump 29. Then the liquid is discharged into the liquid tank 9 by the liquid pump 29, causing the liquid bladder 14 to contract. This causes the spring 16 to push the push block 15 to move one end of the fan blade 17 into the receiving cavity 13. The extension end of the electric telescopic rod 32 pushes the fixing plate 31 to move the fixing box 26 and the rotating roller 11 upward from the top cylinder 8, scraping off the raw material on the outside of the rotating roller 11. This causes the fixing plate 31 to slide on the outside of the feed valve 10. The output end of the first motor 3 drives the main gear 5 to rotate, which in turn drives the driven gear 6 and the rotating cylinder 4 to rotate through the teeth. This causes the rotating cylinder 4 to move circumferentially on the outside of the scraper 25. The scraper 25 scrapes off the inner wall of the rotating cylinder 4, allowing the raw material inside the rotating cylinder 4 to be discharged through the discharge valve 21. The output of the second motor 23 drives the take-up roller 24 to rotate, so that the upper take-up roller 24 releases the scraper 25 and the lower take-up roller 24 winds up the scraper 25, scraping off the material on the surface of the scraper 25. Then, the output of the second motor 23 drives the take-up roller 24 to reset and rotate, so that the upper take-up roller 24 winds up the scraper 25 and the lower take-up roller 24 winds up and releases the scraper 25, thus releasing the scraper 25.
[0023] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The installation methods between equipment are also the same as conventional installation methods in the prior art. For example, the two ends of the shaft-shaped parts are connected by bearings, the connection position of the valve component is provided with anti-leakage rubber strips, the outside of the threaded rod or screw is provided with dust cover, and the equipment can be driven by either built-in battery or external power supply. The control method is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.
[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A feed additive processing and fermentation device, comprising a base (1), characterized in that: A fixed frame (2) is fixedly connected to the top of the base (1). A top cylinder (8) is fixedly connected above the fixed frame (2). A bottom cylinder (7) is fixedly connected below the fixed frame (2). A rotating cylinder (4) is placed between the bottom cylinder (7) and the top cylinder (8). A sealing ring (20) is fixedly connected to the top and bottom of the rotating cylinder (4). A sealing cavity (19) is opened at the top of the bottom cylinder (7) and the bottom of the top cylinder (8). A sealing ring (20) is placed inside the sealing cavity (19). One end of the sealing ring (20) is fixedly connected to the end of the rotating cylinder (4) corresponding to the sealing ring (4). Electric telescopic rods (32) are fixedly connected to both sides of the fixed frame (2). A fixed plate (31) is fixedly connected to the telescopic ends of the two electric telescopic rods (32). A rotating roller (11) is rotatably connected to the bottom of the fixed plate (31) through a bearing. The bottom end of the rotating roller (11) passes through the bottom of the top cylinder (8) and extends into the interior of the rotating cylinder (4). A main pipe (12) is fixedly connected inside the rotating cylinder (4). Several storage cavities (13) are opened inside the rotating roller (11) and outside the main pipe (12). A liquid bladder (14) is fixedly connected to one side of the inner cavity of each storage cavity (13). A push block (15) is fixedly connected to one end of each liquid bladder (14). A fan blade (17) is fixedly connected to one end of each push block (15). A spring (16) is fixedly connected to one side of each inner cavity of each storage cavity (13). One end of each spring (16) is fixedly connected to one side of each push block (15). The other end of each fan blade (17) extends to the outside of the rotating roller (11). The liquid bladder (14) and the main pipe (12) are connected through a connecting pipe (18).
2. The feed additive processing and fermentation apparatus according to claim 1, characterized in that: A fixed box (26) is fixedly connected to the top of the fixed plate (31). The top of the rotating roller (11) extends into the fixed box (26). A third motor (28) is fixedly connected to the top of the fixed plate (31) and inside the fixed box (26). The output end of the third motor (28) and the outer side of the rotating roller (11) are both fitted with meshing drive gears (27).
3. The feed additive processing and fermentation apparatus according to claim 2, characterized in that: A liquid pump (29) is fixedly connected to the top of the fixed box (26). A rotary joint (30) is installed on the top of the fixed box (26). One end of the liquid pump (29) is connected to one end of the rotary joint (30). A liquid tank (9) is fixedly connected to one side of the fixed box (26). One end of the liquid pump (29) extends into the liquid tank (9). One end of the rotary joint (30) is connected to one end of the main pipe (12).
4. The feed additive processing and fermentation apparatus according to claim 1, characterized in that: The top cylinder (8) and the bottom cylinder (7) are both fixedly connected to a winding box (22). The winding box (22) is rotatably connected to a winding roller (24). A scraper (25) is wound around the outside of one of the winding rollers (24). One end of the scraper (25) extends into the bottom cylinder (7) and passes through the rotating cylinder (4) and the top cylinder (8) and extends into the other winding box (22) and is fixedly connected to the outside of another winding roller (24). A second motor (23) is fixedly connected to one side of each winding box (22). The output end of the second motor (23) is fixedly connected to one end of the winding roller (24).
5. The feed additive processing and fermentation apparatus according to claim 1, characterized in that: The bottom of the bottom cylinder (7) is fixedly connected to a discharge valve (21), and the top of the top cylinder (8) is fixedly connected to a feed valve (10). One end of the feed valve (10) extends above the fixed plate (31), and the bottom end of the feed valve (10) extends into the interior of the top cylinder (8).
6. The feed additive processing and fermentation apparatus according to claim 1, characterized in that: The first motor (3) is fixedly connected to the lower part of the fixed frame (2). A main gear (5) is fixedly sleeved on the outer side of the output end of the first motor (3). A driven gear (6) is fixedly sleeved on the outer side of the rotating cylinder (4). The main gear (5) and the driven gear (6) mesh with each other. A controller is fixedly connected to the back of the fixed frame (2).
Citation Information
Patent Citations
Feed additive processing and fermenting device
CN222182220U
