A short-fleece pretreatment device anti-blocking and anti-winding feeding mechanism

CN224884269UActive Publication Date: 2026-10-23DEZHOU JINQIU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522163849.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-10-23
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

由于短绒纤维具有长度短(通常5–30mm)、蓬松度高、表面摩擦系数大、易吸湿结团等物理特性,在连续化进料过程中极易在输送通道、喂料辊、压辊或导流板等关键部位发生堵塞、架桥、缠绕或堆积现象,严重影响设备连续运行效率,甚至导致整机停机,增加人工清理频次和安全风险

Benefits of technology

1、本实用新型通过防堵机构可实现对短绒在移动过程中形成的“拱形架桥”进行分离,防堵机构包括切割刀片、条形杆、疏松针,在日常使用时,启动伺服电机,伺服电机带动固定圈进行转动,固定圈在转动过程中通过切割刀片对内部短绒进行切割,固定圈在转动过程中带动条形杆进行转动,条形杆在转动过程中通过与疏松针的配合使用对短绒形成的“拱形架桥”进行切割,避免短绒在处理器的内部形成堵塞现象;

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Abstract

The utility model discloses a short pile pretreatment device anti -blocking anti -winding feed mechanism of anti -blocking technical field, including treater, anti -blocking mechanism and anti -winding mechanism, and anti -blocking mechanism includes servo motor, and the outside installation of treater has servo motor, and the output shaft end portion mounting of servo motor has rotary rod, and the outside fixed mounting of rotary rod has fixed ring, and the outside symmetrical mounting of fixed ring has a plurality of cutting blades, and the outside symmetrical mounting of fixed ring has a plurality of bar, and the outside all mounting of bar has a plurality of loose needle, and servo motor drives fixed ring to rotate, and fixed ring is cuted to the inside short pile in the rotary process through cutting blade, and fixed ring drives bar to rotate in the rotary process, and bar is cuted to the " arch shape bridge -jacking " formed to short pile in the rotary process through the cooperation use with loose needle, avoids the inside short pile of treater to form the jamming phenomenon.
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Description

Technical Field

[0001] This utility model relates to the field of anti-blocking and anti-entanglement technology, specifically to an anti-blocking and anti-entanglement feeding mechanism for a short fiber pretreatment device. Background Technology

[0002] In the fields of textiles, papermaking, biomass energy, and agricultural waste treatment, short-fiber raw materials (such as cotton linters, hemp fiber scraps, wood pulp short fibers, and straw fragments) are often used as primary raw materials in pretreatment processes, such as the feeding stage before washing, opening, cutting, cooking, or pulping. Due to the physical characteristics of short fibers, such as short length (usually 5–30 mm), high bulkiness, high surface friction coefficient, and easy moisture absorption and clumping, they are prone to blockage, bridging, entanglement, or accumulation in key parts such as conveying channels, feed rollers, pressure rollers, or guide plates during continuous feeding. This seriously affects the continuous operating efficiency of the equipment, and may even lead to the shutdown of the entire machine, increasing the frequency of manual cleaning and safety risks.

[0003] In existing devices, short fibers form "arched bridges" in the hopper or feed inlet due to their own weight compression and the cohesive force between fibers, resulting in poor material discharge and blockage inside. Furthermore, it is difficult to separate the tangled short fibers during use, causing inconvenience in subsequent operations. Based on this, this utility model designs an anti-blocking and anti-tangling feeding mechanism for short fiber pretreatment devices to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an anti-clogging and anti-winding feeding mechanism for a short fiber pretreatment device, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A short fiber pretreatment device includes an anti-clogging and anti-entanglement feeding mechanism, comprising a processor, an anti-clogging mechanism, and an anti-entanglement mechanism. The anti-clogging mechanism includes a servo motor, which is externally mounted on the processor. A rotating rod is mounted on the output shaft end of the servo motor. A fixing ring is fixedly mounted on the outside of the rotating rod. Several cutting blades are symmetrically mounted on the outside of the fixing ring. Several strip rods are symmetrically mounted on the outside of the fixing ring. Several loosening needles are mounted on the outside of each strip rod. During rotation, the strip rods, in cooperation with the loosening needles, cut the "arched bridges" formed by the short fibers, preventing the short fibers from clogging inside the processor.

[0006] The anti-tangling mechanism includes a hanging motor, which is fixedly installed at the bottom of the processor. The output shaft of the hanging motor passes through the processor and into its interior, with a rotating plate installed at the end. Several anti-tangling plates are symmetrically installed on the top of the rotating plate. The centrifugal force generated by the hanging motor and rotating plate during rotation separates the short fibers on the outside of the rotating plate, preventing them from tangling together.

[0007] Preferably, a fixed bearing is installed on the side of the processor away from the servo motor, the free end of the rotating rod is connected to the fixed bearing, and a protective sleeve is fitted over the rotating rod, with the free end of the protective sleeve connected to the processor. The protective sleeve protects the fixed bearing, preventing short fibers from entering the interior of the fixed bearing and causing the rotating rod to malfunction.

[0008] Preferably, a first rotating anti-bridging knife set is installed on the side of the rotating rod closest to the servo motor, and a second rotating anti-bridging knife set is installed on the side of the rotating rod closest to the protective sleeve. The combined use of the first and second rotating anti-bridging knife sets can prevent entanglement or accumulation between short fibers.

[0009] Preferably, the processor has symmetrically installed support rods inside, with a strip-shaped guide plate installed at the top of the support rods and an arc-shaped guide plate installed at the bottom of the strip-shaped guide plate to cooperate with the rotating plate. A connecting cloth is installed between the top of the strip-shaped guide plate and the inside of the processor. The short fibers processed by the anti-blocking mechanism are conveyed through the combined use of the strip-shaped guide plate and the arc-shaped guide plate.

[0010] Preferably, the processor has an external discharge port and an internal feed port on its top. Short fibers are added to the processor through the feed port and discharged from the processor through the discharge port.

[0011] Preferably, a vibrator is mounted externally on the processor, with the output shaft of the vibrator penetrating the processor and extending into its interior, and a vibrating plate mounted at the end. The vibrator and vibrating plate work together to vibrate and lower short fibers entering the processor.

[0012] Preferably, a first flexible cloth is installed on the top of the vibrating plate, and a second flexible cloth is installed on the bottom of the vibrating plate. The free ends of both the first and second flexible cloths are connected to the interior of the processor. The combined use of the first and second flexible cloths prevents short fibers from entering the angle between the vibrating plate and the vibrator, thus avoiding a reduction in the vibration force of the vibrating plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model can separate the "arched bridge" formed by short fibers during movement through an anti-blocking mechanism. The anti-blocking mechanism includes a cutting blade, a strip rod, and a loosening needle. In daily use, the servo motor is started, and the servo motor drives the fixed ring to rotate. During the rotation of the fixed ring, the cutting blade cuts the internal short fibers. During the rotation of the fixed ring, the strip rod rotates. During the rotation of the strip rod, it works in conjunction with the loosening needle to cut the "arched bridge" formed by the short fibers, thus preventing the short fibers from forming a blockage inside the processor. 2. This utility model can separate short fibers through an anti-tangling mechanism. The anti-tangling mechanism includes a hanging motor, a rotating plate, and an anti-tangling plate. When the device is used to pre-process the short fibers, the short fibers fall onto the rotating plate through the strip guide plate. The hanging motor is started, and the hanging motor drives the rotating plate to rotate. The rotating plate generates centrifugal force during rotation, which separates the short fibers on the outside of the rotating plate, preventing the short fibers from connecting together and causing tangling. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a first three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the first internal structure of the present invention; Figure 4 This is a schematic diagram of the second internal structure of the present invention; Figure 5 This is an enlarged structural diagram of part A of this utility model; Figure 6 This is an enlarged structural diagram of part B of this utility model.

[0016] The attached diagram lists the components represented by each number as follows: 1. Processor; 21. Servo motor; 22. Rotating rod; 23. First rotating arch-breaking knife assembly; 24. Second rotating arch-breaking knife assembly; 25. Fixed bearing; 26. Protective sleeve; 31. Fixing ring; 32. Cutting blade; 33. Strip rod; 34. Loosening needle; 41. Support rod; 42. Strip guide plate; 43. Arc guide plate; 44. Connecting cloth; 51. Hanging motor; 52. Rotating plate; 53. Anti-tangling plate; 54. Discharge port; 55. Inlet; 61. Vibrator; 62. Vibrating plate; 63. First flexible cloth; 64. Second flexible cloth. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-6 This utility model provides a technical solution: A short fiber pretreatment device includes an anti-clogging and anti-entanglement feeding mechanism, comprising a processor 1, an anti-clogging mechanism, and an anti-entanglement mechanism. The anti-clogging mechanism includes a servo motor 21. The servo motor 21 is externally mounted on the processor 1. A rotating rod 22 is mounted on the output shaft end of the servo motor 21. A fixing ring 31 is fixedly mounted on the outside of the rotating rod 22. Several cutting blades 32 are symmetrically mounted on the outside of the fixing ring 31. Several strip rods 33 are symmetrically mounted on the outside of the fixing ring 31. Several loosening needles 34 are mounted on the outside of each strip rod 33. During rotation, the strip rods 33, in cooperation with the loosening needles 34, cut the "arched bridges" formed by the short fibers, thus preventing the short fibers from clogging inside the processor 1.

[0019] The anti-tangling mechanism includes a hanging motor 51, which is fixedly mounted on the bottom of the processor 1. The output shaft of the hanging motor 51 passes through the processor 1 and extends into its interior, with a rotating plate 52 mounted at the end. Several anti-tangling plates 53 are symmetrically mounted on the top of the rotating plate 52. Centrifugal force is generated during the rotation of the hanging motor 51 and the rotating plate 52, which separates the short fibers on the outside of the rotating plate 52, preventing them from tangling together. A fixed bearing 25 is installed on the side of the processor 1 away from the servo motor 21. The free end of the rotating rod 22 is connected to the fixed bearing 25, which fixes the rotating rod 22. A protective sleeve 26 is fitted over the rotating rod 22, and the free end of the protective sleeve 26 is connected to the processor 1. The protective sleeve 26 protects the fixed bearing 25, preventing short fibers from entering the interior of the fixed bearing 25 and causing the rotating rod 22 to malfunction. A first rotating anti-bridging knife assembly 23 is installed on the side of the rotating rod 22 closest to the servo motor 21, and a second rotating anti-bridging knife assembly 24 is installed on the side of the rotating rod 22 closest to the protective sleeve 26. The combined use of the first rotating anti-bridging knife assembly 23 and the second rotating anti-bridging knife assembly 24 can prevent the entanglement or accumulation of short fibers. The processor 1 is symmetrically equipped with support rods 41. A strip-shaped guide plate 42 is mounted on the top of the support rods 41, and an arc-shaped guide plate 43, which works in conjunction with the rotating plate 52, is mounted on the bottom of the strip-shaped guide plate 42. The arc-shaped guide plate 43 has a semi-circular design, and its groove is the same as the discharge port 54. A connecting cloth 44 is installed between the top of the strip-shaped guide plate 42 and the interior of the processor 1, through which short fibers enter the interior of the strip-shaped guide plate 42. After being processed by the anti-blocking mechanism, the short fibers are conveyed through the combined use of the strip-shaped guide plate 42 and the arc-shaped guide plate 43. The processor 1 is equipped with a discharge port 54 on its exterior, and a conveyor belt is installed inside the discharge port 54 for better transport of the processed short fibers. The processor 1 is equipped with an inlet 55 on its top. Short fibers are added to the interior of the processor 1 through the inlet 55, and the short fibers are discharged from the interior of the processor 1 through the discharge port 54. A vibrator 61 is externally mounted on the processor 1. The output shaft of the vibrator 61 extends through the processor 1 into its interior, and a vibrating plate 62 is mounted at its end. The vibrator 61 and the vibrating plate 62 work together to vibrate and lower short fibers that enter the processor 1. A first flexible cloth 63 is mounted on the top of the vibrating plate 62, and a second flexible cloth 64 is mounted on the bottom. The free ends of both the first and second flexible cloths 63 and 64 are connected to the interior of the processor 1. The cooperation of the first and second flexible cloths 63 and 64 prevents short fibers from entering the angle between the vibrating plate 62 and the vibrator 61, thus reducing the vibration force of the vibrating plate 62.

[0020] When it is necessary to use the device to pre-treat the short fibers, the short fibers are put into the interior of the processor 1 through the feed port 55, the vibrator 61 is started, the vibrator 61 drives the vibrating plate 62 to work, the vibrating plate 62 vibrates the short fibers that have entered the interior of the processor 1, so that the short fibers enter the bottom of the processor 1 by gravity. During the movement of the short fibers, the servo motor 21 is activated, which drives the rotating rod 22 to rotate. During the rotation, the rotating rod 22 pre-processes the short fibers accumulated inside the processor 1 through the cooperation of the first rotating arch-breaking knife group 23 and the second rotating arch-breaking knife group 24. At the same time, the rotating rod 22 drives the fixed ring 31 to rotate. The fixed ring 31 cuts the "arched bridge" formed by the short fibers through the cutting blade 32. During the rotation, the fixed ring 31 breaks up the short fibers between the first rotating arch-breaking knife group 23 and the fixed ring 31 and between the second rotating arch-breaking knife group 24 and the fixed ring 31 through the cooperation of the strip rod 33 and the loosening needle 34, so as to prevent the short fibers from accumulating into clumps. The cooperation of the first rotating arch-breaking knife group 23, the second rotating arch-breaking knife group 24 and the cutting blade 32 can prevent the "arched bridge" formed by the short fibers inside the processor 1 from causing blockage. After the short fibers are processed by the anti-clogging mechanism, they enter the interior of the arc-shaped guide plate 43 through the strip guide plate 42. The short fibers inside the arc-shaped guide plate 43 eventually move to the top of the rotating plate 52. The hanging motor 51 is started, and the hanging motor 51 drives the rotating plate 52 to rotate. During the rotation, the rotating plate 52 performs anti-entanglement treatment on the short fibers that have entered the strip guide plate 42. The rotating plate 52 generates centrifugal force during rotation, which separates the short fibers outside the rotating plate 52 to prevent them from connecting together and causing entanglement. The separated short fibers enter the interior of the discharge port 54 through the arc-shaped guide plate 43 and are finally discharged from the interior of the processor 1.

[0021] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0022] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A short fiber pretreatment device with an anti-clogging and anti-tangling feeding mechanism, characterized in that: Includes a processor (1), an anti-blocking mechanism, and an anti-entanglement mechanism; The anti-blocking mechanism includes a servo motor (21). The servo motor (21) is installed on the outside of the processor (1). A rotating rod (22) is installed at the end of the output shaft of the servo motor (21). A fixing ring (31) is fixedly installed on the outside of the rotating rod (22). Several cutting blades (32) are symmetrically installed on the outside of the fixing ring (31). Several strip rods (33) are symmetrically installed on the outside of the fixing ring (31). Several loosening needles (34) are installed on the outside of each strip rod (33). The anti-tangling mechanism includes a hanging motor (51). The hanging motor (51) is fixedly installed at the bottom of the processor (1). The output shaft end of the hanging motor (51) passes through the processor (1) to the inside of the processor (1) and a rotating plate (52) is installed at the end. Several anti-tangling plates (53) are symmetrically installed on the top of the rotating plate (52).

2. The anti-clogging and anti-winding feeding mechanism of the short fiber pretreatment device according to claim 1, characterized in that: A fixed bearing (25) is installed on the side of the processor (1) away from the servo motor (21). The free end of the rotating rod (22) is connected to the fixed bearing (25). A protective sleeve (26) is fitted on the outside of the rotating rod (22). The free end of the protective sleeve (26) is connected to the processor (1).

3. The anti-clogging and anti-winding feeding mechanism of the short fiber pretreatment device according to claim 1, characterized in that: The first rotating arch-breaking knife group (23) is installed on the side of the rotating rod (22) near the servo motor (21), and the second rotating arch-breaking knife group (24) is installed on the side of the rotating rod (22) near the protective sleeve (26).

4. The anti-clogging and anti-winding feeding mechanism of the short fiber pretreatment device according to claim 1, characterized in that: The processor (1) is symmetrically equipped with support rods (41), and a strip guide plate (42) is installed on the top of the support rod (41). An arc-shaped guide plate (43) that works with the rotating plate (52) is installed on the bottom of the strip guide plate (42). A connecting cloth (44) is installed between the top of the strip guide plate (42) and the inside of the processor (1).

5. The anti-clogging and anti-winding feeding mechanism of the short fiber pretreatment device according to claim 1, characterized in that: The processor (1) is externally equipped with a discharge port (54).

6. The anti-clogging and anti-winding feeding mechanism of the short fiber pretreatment device according to claim 1, characterized in that: A vibrator (61) is installed on the outside of the processor (1). The output shaft end of the vibrator (61) passes through the processor (1) to the inside of the processor (1) and a vibration plate (62) is installed at the end.

7. The anti-clogging and anti-winding feeding mechanism of the short fiber pretreatment device according to claim 6, characterized in that: A first flexible cloth (63) is installed on the top of the vibration plate (62), and a second flexible cloth (64) is installed on the bottom of the vibration plate (62). The free ends of the first flexible cloth (63) and the second flexible cloth (64) are both connected to the inside of the processor (1).